ABB IRB 5710-110/2.3 LID Manuals

Manuals and User Guides for ABB IRB 5710-110/2.3 LID. We have 1 ABB IRB 5710-110/2.3 LID manual available for free PDF download: Product Manual

ABB IRB 5710-110/2.3 LID Product Manual (672 pages)

Brand: ABB | Category: Robotics | Size: 46 MB

Product Manual
3
Table of Contents
5
Overview of this Manual
9
Product Documentation
12
How to Read the Product Manual
14
Safety
15
Safety Information
15
Limitation of Liability
15
Requirements on Personnel
16
Safety Signals and Symbols
17
Safety Signals in the Manual
17
Safety Symbols on Manipulator Labels
19
Robot Stopping Functions
25
Safety During Installation and Commissioning
26
Safety During Operation
29
Safety During Maintenance and Repair
30
Emergency Release of the Robot Axes
33
Brake Testing
34
Safety During Troubleshooting
35
Safety During Decommissioning
36
Manipulator Description
37
Technical Data
37
Working Range
41
The Unit Is Sensitive to ESD
48
Installation and Commissioning
49
Introduction to Installation and Commissioning
49
Unpacking
50
Pre-Installation Procedure
50
Risk of Tipping/Stability
51
On-Site Installation
53
Brief Installation Procedure
53
Installing a Base Plate
54
Base Plate Drawing
55
Lifting the Robot
63
Lifting Robot with Lifting Accessory (Recommended Lifting Method)
63
Lifting the Robot with Fork Lift
66
Lifting and Rotating a Suspended Mounted or Tilted Manipulator
67
Lifting the Robot with Roundslings
68
Orienting and Securing the Robot
72
Hole Configuration, Base
75
Manually Releasing the Brakes
76
Setting the System Parameters for an Inverted or a Tilted Robot
78
Loads Fitted to the Robot, Stopping Time and Braking Distances
80
Installing the Motor Cooling Fan (Option 3320-1, 3321-1)
81
Fitting Equipment on the Robot (Robot Dimensions)
86
Tool Flange Dimensions
95
Working Range Alterations
97
Adjusting the Working Range
97
Installing Movable Mechanical Stops on Axis 1 (Option 3323-1)
98
Extended Working Range, Axis 1 (Option)
102
Electrical Connections
104
Robot Cabling and Connection Points
104
Test Run after Installation, Maintenance, or Repair
107
Maintenance
109
Introduction
109
Maintenance Schedule and Expected Component Life
110
Specification of Maintenance Intervals
110
Maintenance Schedule
111
Expected Component Life
113
Inspection Activities
114
Inspecting the Motor Seal
114
Inspecting the Cable Harness
116
Inspecting the Dampers
118
Required Equipment
119
Inspecting, Dampers
119
Inspecting the Information Labels
120
Inspecting, Labels
122
Inspecting the Axis-1 Mechanical Stop
123
Inspecting the Oil Level in Axis-1 Gearbox
125
Inspecting the Oil Level in Axis-2 Gearbox
130
Inspecting the Oil Level in Axis-3 Gearbox
134
Inspecting the Oil Level in Axis-4 Gearbox
138
Inspecting the Oil Level in Axis-5 Gearbox
141
Inspecting the Oil Level in Axis-6 Gearbox
144
Replacement/Changing Activities
148
Type of Lubrication in Gearboxes
148
Changing the Oil in Axis-1 Gearbox
150
Changing the Oil in Axis-2 Gearbox
161
Changing the Oil in Axis-3 Gearbox
167
Changing the Oil in Axis-4 Gearbox
172
Changing the Oil in Axis-5 Gearbox
177
Changing the Oil in Axis-6 Gearbox
182
Replacing the SMB Battery
187
Cleaning Activities
190
Cleaning the IRB 5710
190
Repair
195
Introduction
195
General Procedures
196
Performing a Leak-Down Test
196
Mounting Instructions for Bearings
197
Mounting Instructions for Sealings
199
Cut the Paint or Surface on the Robot before Replacing Parts
203
Lifting Procedures
204
Lifting down the Manipulator from Inverted to Floor-Standing Position
204
Axes 1 and 2
207
Replacing the Axis-1 Cassette Sealing
207
Concluding Procedure
220
Axes 3 and 4
222
Replacing the Arm House Cover Including the Axis-4 Cassette Sealing
222
Wrist
255
Replacing the Wrist
255
Replacing the Wrist
258
Concluding Procedure
279
Replacing the Turning Disc
280
Refitting the Turning Disc
284
Electronic Parts
287
Removing the Cable Harness
289
Refitting the Cable Harness
310
Replacing the Brake Release Unit
341
Replacing the SMB Unit
348
Motors
354
Replacing the Axis-1 Motor
354
Refitting the Motor
366
Concluding Procedure
377
Replacing the Axis-2 Motor
378
Disconnecting the Motor Cables
381
Refitting the Motor
387
Concluding Procedure
395
Replacing the Axis-3 Motor
396
Refitting the Motor
403
Replacing the Axis-4 Motor
409
Refitting the Motor
416
Replacing the Axis-5 Motor
424
Replacing the Axis-6 Motor
442
Gears
454
Replacing the Axis-1 Gearbox
454
Replacing the Axis-2 Gearbox
508
Required Spare Parts
510
Required Tools and Equipment
510
Replacing the Axis-3 Gearbox
550
Replacing the Axis-6 Gearbox
595
Introduction to Calibration
615
Introduction and Calibration Terminology
615
Calibration Methods
616
When to Calibrate
618
Synchronization Marks and Axis Movement Directions
619
Synchronization Marks and Synchronization Position for Axes
619
Calibration Movement Directions for All Axes
621
Updating Revolution Counters
622
Updating Revolution Counters on Omnicore Robots
622
Calibrating with Axis Calibration Method
624
Description of Axis Calibration
624
Calibration Tools for Axis Calibration
627
Installation Locations for the Calibration Tools
629
Axis Calibration - Running the Calibration Procedure
631
After Calibration
634
Reference Calibration
635
Verifying the Calibration
637
Checking the Synchronization Position
638
Checking the Synchronization Position on Omnicore Robots
639
Troubleshooting
641
Introduction to Troubleshooting
641
Oil and Grease Stains on Motors and Gearboxes
643
Mechanical Noise or Dissonance
644
Manipulator Collapses on Power down
645
Decommissioning
647
Introduction to Decommissioning
647
Environmental Information
648
Scrapping of Robot
650
Reference Information
651
Introduction
651
Applicable Standards
652
Unit Conversion
653
Screw Joints
654
Weight Specifications
658
Standard Toolkit
659
Special Tools
660
Lifting Accessories and Lifting Instructions
665
Index
667

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ABB IRB 5710-110/2.3 LID Product Manual (672 pages)

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