User Manuals: ABB CRB 15000 Collaborative Robot

Manuals and User Guides for ABB CRB 15000 Collaborative Robot. We have 5 ABB CRB 15000 Collaborative Robot manuals available for free PDF download: Product Manual, Manual, Product Manual, Spare Parts, Get Started Manual

ABB CRB 15000 Product Manual (1096 pages)

Brand: ABB | Category: Industrial Equipment | Size: 28 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation
13
How to Read the Product Manual
15
Safety
17
Safety Information
17
Limitation of Liability
17
Requirements on Personnel
19
Safety Signals and Symbols
20
Safety Signals in the Manual
20
Safety Symbols on Manipulator Labels
22
Robot Stopping Functions
28
Safety During Installation and Commissioning
29
Safety During Operation
31
Safety During Maintenance and Repair
33
Emergency Release of the Robot Axes
34
Brake Testing
35
Safety During Troubleshooting
36
Safety During Decommissioning
37
Manipulator Description
39
About CRB 15000
39
Technical Data
40
Safety Data
45
Working Range
47
The Unit Is Sensitive to ESD
53
Installation and Commissioning
55
Introduction to Installation and Commissioning
55
Unpacking
56
Pre-Installation Procedure
56
Risk of Tipping/Stability
57
On-Site Installation
60
Brief Installation Procedure
60
Lifting the Robot
61
Orienting and Securing the Robot
61
Manually Releasing the Brakes
69
Manually Releasing the Brakes with the External Tool
71
Installation of Brake Release Tool
75
Setting the System Parameters for an Inverted or a Tilted Robot
77
Loads Fitted to the Robot, Stopping Time and Braking Distances
80
Fitting Equipment on the Robot (Robot Dimensions)
81
Test Run after Installation, Maintenance, or Repair
90
Installation of Laser Scanner
91
Electrical Connections
99
Robot Cabling and Connection Points
99
Customer Connections on the Manipulator
101
Arm-Side Interface
105
Configuring the Arm-Side Interface
105
Using the Arm-Side Interface
109
Testing the Flexpendant Connection
110
Working Closely with the Robot in a Safe Way
111
Configuring the Software
114
Information about Software for the CRB 15000
114
Lead-Through
117
The Safemove Configurator App on Flexpendant
120
Guidelines for Transient and Quasi-Static Contact, CRB 15000
132
Configuration of Safemove Using Visual Safemove in Robotstudio
135
Information about Collaborative Speed Control Add-In
141
Speed Control
142
Configuration of One PROFINET-Base Laser Scanner (Robotware 7.5 or Earlier)
142
Configuration of One Profisafe-Based Laser Scanner (Robotware 7.6 or Later and PLC Acting as Master)
148
Configuration of Two Profisafe-Based Laser Scanners (Robotware 7.6 or Later and PLC Acting as Master)
152
Configuration of One Profisafe-Based Laser Scanner (Robotware 7.10 or Later and Omnicore Acting as Master)
156
Configuration of Two Profisafe-Based Laser Scanners
160
Or Later and Omnicore Acting as Master)
160
Configuration of One Safetyio-Base Laser Scanner (Robotware 7.6 or Later)
164
Configuration of Two Safetyio-Base Laser Scanners (Robotware 7.6 or Later)
169
Speed Control Strategies
174
Use Cases of Safety Configurations
177
Maintenance
183
Introduction
183
Maintenance Schedule and Expected Component Life
184
Specification of Maintenance Intervals
184
Maintenance Schedule
185
Inspection Activities
186
Inspecting the Robot
186
Inspecting the Cable Harness
190
Cleaning Activities
195
Cleaning the CRB 15000
195
Testing Activities
196
Testing the Brake Release Functionality
196
Running the Cyclic Brake Check Routine
198
Testing the Functionality of the Joint Electronics
199
Repair
201
Introduction
201
General Procedures
202
Mounting Instructions for Sealings
202
Cable Harness
205
Replacing the Base Cabling
205
Replacing the Axis-1 Cabling
221
Replacing the Axis-2 Cabling
291
Replacing the Axis-3 Cabling
343
Replacing the Axis-4 Cabling
378
Replacing the Axis-5 Cabling
417
Replacing the Axis-6 Cabling
463
Replacing the Axis-5 to Axis-6 Transition Cabling
487
Replacing the Brake Release Unit
488
Upper and Lower Arms
506
Replacing the Lower Arm
506
Replacing the Housing
541
Replacing the Tubular
562
Replacing the Wrist Housing
597
Replacing the Tool Flange and Axis-6 Inner Flange
636
Replacing the Arm-Side Interface
643
Swing and Base
647
Replacing the Base
647
Replacing the Swing
718
Joint Units
768
Replacing the Axis-1 Joint Unit (CRB 15000-5/0.95)
768
Replacing the Axis-1 Joint Unit (CRB 15000-10/1.52 and CRB 15000-12/1.27)
808
Replacing the Axis-2 Joint Unit (CRB 15000-5/0.95)
848
Replacing the Axis-2 Joint Unit (CRB 15000-10/1.52 and CRB 15000-12/1.27)
876
Replacing the Axis-3 Joint Unit
904
Replacing the Axis-4 Joint Unit
941
Replacing the Axis-5 Joint Unit and the Axis-5 to Axis-6 Transition Cabling
980
Replacing the Axis-6 Joint Unit
1027
Calibration
1051
Calibration Methods
1051
Calibrating the Torque Sensors
1053
Jogging Directions
1055
Calibrating with Wrist Optimization Method
1056
Troubleshooting
1059
Introduction to Troubleshooting
1059
Mechanical Noise or Dissonance
1061
Manipulator Collapses on Power down
1062
Brake Release Tool Does Not Work
1063
Drive System Communication Link and DC Link Are both down During Robot Running
1065
Communication Failure between Profisafe-Based Laser Scanner, PLC, and Controller
1066
Communication Failure between PLC and Controller
1067
Communication Failure between Scalable I/O Device and Controller
1069
System Failure When Changing PROFINET-Based Laser Scanner to Safetyio-Based Laser
1070
Scanner
1070
Movement in Safe Area Not in Full Speed or at Zero Speed
1071
Unable to Remove or Reselect Installed Options in Collaborative Speed Control Add-In
1072
Unexpected Robot Movement When Starting the Program in Protecting Area
1073
Diagnostic Leds on Joint Unit Drive Board
1074
Decommissioning
1077
Introduction to Decommissioning
1077
Environmental Information
1078
Scrapping of Robot
1080
Reference Information
1081
Introduction
1081
Applicable Standards
1082
Unit Conversion
1084
Screw Joints
1085
Weight Specifications
1086
Standard Toolkit
1087
Special Tools
1088
Index
1091

ABB CRB 15000 Manual (52 pages)

Brand: ABB | Category: Robotics | Size: 2 MB

Table of Contents
5
Overview of this Manual
7
Definition of Spare Part Levels
9
Base and Base Parts
11
Crb 15000-5/0.95
11
CRB 15000-10/1.52 and CRB 15000-12/1.27
12
Swing and Swing Parts
13
Crb 15000-5/0.95
13
CRB 15000-10/1.52 and CRB 15000-12/1.27
14
Lower Arm and Lower Arm Parts
17
Crb 15000-5/0.95
17
CRB 15000-10/1.52 and CRB 15000-12/1.27
19
Housing and Housing Parts
21
Crb 15000-5/0.95
21
CRB 15000-10/1.52 and CRB 15000-12/1.27
22
Tubular and Tubular Parts
23
Crb 15000-5/0.95
23
CRB 15000-10/1.52 and CRB 15000-12/1.27
24
Wrist/Tilt and Tilt Parts
27
Crb 15000-5/0.95
27
CRB 15000-10/1.52 and CRB 15000-12/1.27
29
Joint Units
31
Spare Parts - Axis-1 Joint Unit
31
Crb 15000-5/0.95
31
CRB 15000-10/1.52 and CRB 15000-12/1.27
32
Spare Parts - Axis-2 Joint Unit
33
Crb 15000-5/0.95
33
CRB 15000-10/1.52 and CRB 15000-12/1.27
34
Spare Parts - Axis-3 Joint Unit
35
Crb 15000-5/0.95
35
CRB 15000-10/1.52 and CRB 15000-12/1.27
36
Spare Parts - Axis-4 Joint Unit
37
Crb 15000-5/0.95
37
CRB 15000-10/1.52 and CRB 15000-12/1.27
38
Spare Parts - Axis-5 Joint Unit
39
Crb 15000-5/0.95
39
CRB 15000-10/1.52 and CRB 15000-12/1.27
40
Spare Parts - Axis-6 Joint Unit
41
Crb 15000-5/0.95
41
CRB 15000-10/1.52 and CRB 15000-12/1.27
42
Cable Harness
43
Spare Parts - Cable Harness in Base, Swing and Lower Arm
43
Crb 15000-5/0.95
43
CRB 15000-10/1.52 and CRB 15000-12/1.27
44
Spare Parts - Cable Harness Housing, Tubular and Tilt
45
Crb 15000-5/0.95
45

ABB CRB 15000 Product Manual, Spare Parts (34 pages)

Brand: ABB | Category: Robotics | Size: 9 MB

ABB CRB 15000 Get Started Manual (22 pages)

Brand: ABB | Category: Robotics | Size: 14 MB

ABB CRB 15000 Get Started Manual (17 pages)

Cobot

Brand: ABB | Category: Industrial Equipment | Size: 13 MB

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More ABB Manuals

User Manuals: ABB CRB 15000 Collaborative Robot

ABB CRB 15000 Product Manual (1096 pages)

Table of Contents

ABB CRB 15000 Manual (52 pages)

Table of Contents

ABB CRB 15000 Product Manual, Spare Parts (34 pages)

Table of Contents

1 Definition of Spare Part Levels

2 Base and Base Parts

3 Swing and Swing Parts

4 Lower Arm and Lower Arm Parts

5 Housing and Housing Parts

6 Tubular and Tubular Parts

7 Wrist/Tilt and Tilt Parts

8 Joint Units

9 Cable Harness

ABB CRB 15000 Get Started Manual (22 pages)

ABB CRB 15000 Get Started Manual (17 pages)

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