Fimap MXR Workshop Manual
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WORKSHOP HANDBOOK
MXR
Version: AA
Date: January 15, 2014
Document Number:10045983/ATE

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  • Page 1 WORKSHOP HANDBOOK Version: AA Date: January 15, 2014 Document Number:10045983/ATE...
  • Page 2: Table Of Contents

    Contents I Product Introduction 1 Serial Number and Technical Support 1.1 The Serial Tag ....... . . 1.2 Serial Tag location .
  • Page 3 6 Mechanical Rubbing System 6.1 Structure ........52 6.2 Description: .
  • Page 4: I Product Introduction

    Part I Product Introduction...
  • Page 5: Serial Number And Technical Support

    Chapter 1 Serial Number and Technical Support The Serial Tag Serial Tag location To have access to the Serial Tag is necessary to open the glove box on the steering column. The Serial Number is an extremely important information which has to be provided each time a Technical Support is required or is necessary to buy spare parts or accessories.
  • Page 6: Main Technical Features

    Chapter 2 Main Technical Features Technical Data TECHNICAL DESCRIPTION Maximum Ramp Gradient Steering Diameter 3680 Machine Length 1265 Machine length 1400 with optional storage compartment Machine Height 1030 Machine height with optional blinking kit 1070 Machine Width (without squeegee) Machine Width (without squeegee) with optional toolbox kit Wheel Base Wheel Track...
  • Page 7 Weigths and Pressures TECHNICAL DESCRIPTION Machine Weight (empty and without batteries) 110.4 Gross Weight of the machine in work conditions 332.4 (machine + batteries + water + operator) Weight front wheel 80.00 116.00 Front wheel touching surface 11.95 14.14 Front wheel pressure 6.58 8.21 Weight rear right wheel...
  • Page 8: Anomalies Resolution Guide

    Part II Anomalies Resolution Guide...
  • Page 9: Trouble-Shooting For The Most Common Anomalies

    Chapter 3 Trouble-shooting for the most common anomalies Electrical system: what to do if. . . The machine doesn’t switch on 1 The emergency button is pressed Release the emergency button. 2 The key is in position 0 Rotate the key in position I. 3 The key switch is not properly con- Restore the proper connections.
  • Page 10 The batteries don’t work properly 1 The batteries are not properly con- Restore the proper battery connec- nected tions. 3-10 2 The batteries are discharged Perform a complete charge cycle. 3 Battery terminal are oxidized Disconnect the batteries, clean the batteries terminals and reconnect properly the batteries.
  • Page 11 The display shows an alarm message 1 The display shows an alarm mes- Check what alarm message is sage shown and solve the related issue 3-11 by following the proper instructions (see section 5.6.1 at page 44) The machine has a very limited working autonomy 1 The batteries connections are oxi- Unplug the connection wires, wash dized...
  • Page 12: Mechanical Scrubbing System: What To Do If

    Mechanical scrubbing system: what to do if. . . 3-12 The machine doesn’t clean well The machine is switched off Switch on the machine. The machine doesn’t switch on Refer to the proper section (see section at page 9) The machine is not in working con- Switch on the machine.
  • Page 13: Drying System: What To Do If

    Drying system: what to do if. . . 3-13 The machine doesn’t dry well The machine is switched off Switch on the machine. The machine doesn’t switch on Refer to the proper section (see section at page 9) The squeegee is lifted up from the Lower down the squeegee.
  • Page 14 The vacuum motor doesn’t work properly 1 The vacuum motor is switched off Switch on the vacuum motor. 3-14 2 The vacuum motor is not powered Check the power connections on the properly vacuum motor. 3 The microswitch on the squeegee Replace the microswitch.
  • Page 15: Frame And Traction System: What To Do If

    Frame and traction system: what to do if. . . 3-15 The traction motor doesn’t work properly The machine is switched off Switch on the machine. The machine doesn’t switch on Check the proper section (see section at page 9) The batteries are discharged Connect the battery charger and perform a complete charge cycle.
  • Page 16: Solution Delivery System: What To Do If

    Solution delivery system: what to do if. . . 3-16 The delivered solution is not correct or not enough The machine is switched off Switch on the machine. The machine doesn’t switch on Refer to the proper section (see section at page 9) The solution tank is empty Fill up the solution tank.
  • Page 17: Disassembling Procedures

    Chapter 4 4-17 Disassembling Procedures ARNING EFORE TO PERFORM ANY OPERATION DESCRIBED BELOW VERIFY THAT THE MACHINE TANKS ARE COMPLETELY EMPTY THE MACHINE HAS TO BE TURNED ISCONNECT THE BATTERIES AND REMOVE THEM FROM THE MACHINE T LAST VERIFY THAT THE PARKING BRAKE IS ENGAGED AND THE MACHINE IS IN A TOTALLY SAFE CONDITION...
  • Page 18: Electrical Installation

    Electrical Installation Unscrew the screws on the control card from the top part and remove the card 4.1.1 Key Switch (see fig. 4.1.2-5) Put the machine in safe conditions. Remove the screws that secure the 4-18 front carter to the steering column (see fig.
  • Page 19 To remove the microswitch, unscrew the two screws and remove the de- vice. 4-19 4.1.4 Traction Pedal Put the machine in safe conditions. 4.1.6 Dead Man Switch (Seat Remove the screws to remove the footrest. microswitch) Put the machine in safe conditions. Release the footswitch connector and unscrew the two screws holding Unscrew the screws to remove the...
  • Page 20: Mechanical Friction System

    4.2.2 Brush Coupling Flange Put the machine in safe conditions. Disassemble the Brush Deck from the machine (see section 4.2.1 at page 20) Unscrew the Coupling Flange rotat- 4-20 4.1.6-7 4.1.6-8 ing it in the same direction as the brush in standard working condi- tions.
  • Page 21 4-21 4.2.3-12 4.2.3-13 4.2.5-14 4.2.5-15 4.2.4 Bumper Wheel Replace worn out bushings with new ones. Release the Brush from the Brush deck. Proceed at reverse to refit the part. Put the machine in safe conditions. Before fixing the lift arms, proceed to lubricate the bushings with grease.
  • Page 22: Drying System

    Drying System Loosen the screw that secures the squeegee coupling from the lower side of the squeegee support fulcrum 4.3.1 Squeegee and remove it (see fig. 4.3.2-20) Put the machine in safe conditions. Loosen the screw that secures the Unplug the Vacuum Hose gas spring from squeegee coupling (see fig.
  • Page 23 Remove the screws that secure the reinforcing plate of the squeegee support fulcrum and remove it. to- gether with, it will be also removed the squeegee support fulcrum hub (see fig. 4.3.2-24) 4-23 Remove the squeegee support ful- crum rotating it properly (see fig.
  • Page 24 4.3.6 Vacuum Motor Put the machine in safe conditions. Open the Recovery Tank. 4-24 Disconnect the power cords of the Vacuum Motor. 4.3.4-30 4.3.4-31 Cut the plastic clamp that secures the condensate drain hose to the re- covery tank (see fig. 4.3.6-34) Loosen the screws and remove the vacuum motor cover (see fig.
  • Page 25: Frame And Traction System

    Frame Traction 4.3.7 Drain Hose System Put the machine in safe conditions. Loosen the clamp that secures the 4.4.1 Front Wheel drain hose to the recovery tank (see fig. 4.3.7-38) Put the machine in safe conditions. 4-25 Unhook the hose from the plastic Lift up the front wheel from the clip (see fig.
  • Page 26 Loosen the screws that secure the lower support of the steering shaft (see fig. 4.4.4-44) Loosen the grains (see fig. 4.4.4-45) Remove the chain joint (see fig. 4.4.4-47) 4.4.2-42 Regolazione 4-26 sterzo Remove the chain from the sprocket. Proceed at reverse to refit the part. 4.4.3 Steering shaft Put the machine in safe conditions.
  • Page 27: Solution Delivery System

    Solution Delivery Sys- Remove the sprocket fixing screws (see fig. 4.4.5-49) Remove the sprocket. 4.5.1 Solution Tank Remove the screws that secure the Put the machine in safe conditions. cam to the sprocket and remove the 4-27 cam. Remove the recovery tank (see section Remove the Front Wheel (see fig.
  • Page 28 4.5.3 Water Valve/Solution Fil- Put the machine in safe conditions. Disconnect the control rod from the water valve (see fig. 4.5.3-62) 4-28 Disconnect the hose from the fitting, attached to the water valve 4.5.1-53 4.5.1-54 (see fig. 4.5.3- Disconnect the hose from the fitting attached to the solution filter (see fig.
  • Page 29 4-29 4.5.3-62 4.5.3-63 4.5.3-64 4.5.3-65 4.5.3-66 4.5.3-67 4.5.3-68...
  • Page 30: Machine Description

    4-30 Part III Machine Description...
  • Page 31: Electrical System

    Chapter 5 Electrical System 5-31 Description A main card runs all the functions of the machine, traction, brush base, vacuum and water. The main card receive as in- put, all the information from the control card, the safety micro and all the elec- tronic devices of the machine.
  • Page 32: Location Of Electrical Components

    Location of Electrical components 5-32...
  • Page 33 List of Components CB Battery charger CBR Charger safety contact CD Control Card EL Solenoid Valve FE Emergency button 5-33 J Main Card LAMP Safety blinking light M1 Traction Motor M1E Traction Motor electrobrake M2 Brush Motor M3 Vacuum Motor ML Control microswitches MS Seat microswitch MULTIM Curve sensor microswitch...
  • Page 34 5.3.1 Main Card 5.3.2 Dashboard Control card The Main Card is the heart of the ma- chine and, depending of the input infor- Functions of Dashboard: mation, decides how to use the devices Manage and set up the main func- of the machine during normal work.
  • Page 35 Functions and Commands Entry into “Operator Menu” and “Ad- vanced Menu” The dashboard could be used like a pro- gramming console. If you press a deter- minate combination of buttons you can enter into two menu: “Operator Menu”. 5-35 “Advanced Menu”. The structure of the menu can be shown in the section (see section...
  • Page 36 Operator Menu For example, to modify the language from EN to IT To enter to the Operator menu go ahead Turn OFF the machine as follow: Press in the same time, the buttons With the machine off, press in the “2”, “3”...
  • Page 37 Advanced Menu Check/Monitor Function It is possible to view all the values of the The Advanced Menu can be reached Check/monitor function during the nor- from the “operator menu” by accessing mal work of the machine. To view the the “password” parameter and setting values, following the instruction: the value 60.
  • Page 38 5.3.3 Control Card 5.3.4 Microswitches The Control Card is located inside of the The machine is provided with a series of steering wheel and transfers all the in- microswitches that send signals to the formation and settings to the Main Card. main card.
  • Page 39 Curve speed reduction Microswitch. switched off and the electrobrake is dis- it is positioned below the platform, engaged, the electrobrake blocks how- tangent to a cam. After a prede- ever, in case of exceeding a certain speed termined angle of rotation of the (when pushing the machine or if the ma- steering, the microswitch opens and chine is on an inclined floor).
  • Page 40: Adjustments

    Adjustments pressed and a potentiometer to adjust the intensity of the traction speed. 5.4.1 Traction Pedal The microswitch and the potentiometer inside the traction pedal are properly ad- justed during assembly of the pedal. 5-40 5.3.7-73 5.3.7-74 5.3.8 Batteries battery charger The machine is available with the op- tional battery charger.
  • Page 41 Using the tester to measure the re- Move the DIP switches using the sistance (Ω) place the tester termi- loop adjustment. nals corresponding to the green and Fix the screws to lock the mi- yellow wires and check the resis- croswitches taking care not to over tance value to be approximately zero tighten in order not to ruin the de-...
  • Page 42 5.4.4 ECO Function Charging curve SetUp To set up the charger, follow the instruc- tions: Use a screwdriver to remove the small black plastic cap Set-up the internal dipswitches ac- cording to the following table 5-42 The dipswitches are divided in two cou- ple.
  • Page 43: Maintenance And Checks

    Maintenance Checks 5.5.1 Electrical System Check (to perform every 150h) Check the functions and the proper con- nections of the switches, microswitches, 5-43 motors, solenoid valve, contactors, power fuses, thermal fuses, battery loop wires and emergency button. Check periodically, wiring connections 5.5.4 Batteries...
  • Page 44: Alarm Table

    Alarm Table 5.6.1 Alarms Alarms of Overcurrent and Temperature Id Alarm Meaning Solution AL 1: Function Brush Amperometric Protection Check consumption of the brush motor. Detected high current Amp. Brush on brush motor. AL 2: Function Vacuum Amperometric Protec- Check consumption of the vacuum motor. Detected high cur- Amp.
  • Page 45: Menu Tables

    Menu tables 5.7.1 Menu scheme Make sure the machine is turned off. Press simultaneously the buttons 2,3,4. Turn on the machine while holding down the buttons. Wait the loading of the Operator Menu. 5-45 For the submenus of the Advanced Menu, refer to the specific tables.
  • Page 46: Working Menu

    5.7.2 Working Menu MENU DEFAULT CHOICES DESCRIPTION General Setup: IT-EN-FR-SP- Setup language Language: ## General Setup: . . . Setup type of machine Mod: ####### General Setup: GEL-WET- Setup kind of battery Battery: ### AGM-GE1- General Setup: Reset partial hourmeter. 5-46 Reset Cnt: # Select the kind of hourmeter: key connect to the key - tr.
  • Page 47: General Sets

    General Sets MENU DEFAULT VALUES DESCRIPTION General Sets: IT-EN-FR-SP- Setup the language of the display. Language: ## General Sets: . . . Setup of the machine model (Normal version or with dosing Mod: ### system). General Sets: GEL-WET- Setup of the battery type. Battery: ## AGM-GE1- General Sets:...
  • Page 48 Vacuum Sets Parameter Default Description Vacuum Sets: Maximum current from the main card to the vacuum motor. I Max: ## [Amp] Vacuum Sets: Rated current; with T Nom manages the amperometric protection I Nom: ## [Amp] (alarm + stop vacuum motor). Vacuum Sets: Rated timer;...
  • Page 49: Traction Sets

    Traction Sets Parameter Default Description Traction Sets: Acceleration ramp. The time necessary to arrive at the maximum Acc Ramp: #.# [s] speed. Traction Sets: Deceleration ramp. The time necessary to stop the machine when the Dec Ramp: #.# [s] safety lever is released. Traction Sets: The time necessary to invert the way.
  • Page 50 Check / Monitor Check / Monitor: Show current of traction motor. I Tr: ### [Amp] Check / Monitor: Show current of brush motor. I Br: ## [Amp] Check / Monitor: Show current of vacuum motor. I Vac: ## [Amp] Check / Monitor: Show voltage of traction motor.
  • Page 51: Technical Features

    Technical Features TECHNICAL DESCRIPTION U/M Mxr Dimension of Battery compartment (l x L x h) 362x354x290 Batteries Rated Voltage 2x(12/105) Maximum batteries weight 2x41 5-51 Recommended Spare Parts Description 436265 MAIN CARD 7CFCP000 436267 CONTROL CARD 436268 SERIAL CABLE FOR CONTROL CARD...
  • Page 52: Mechanical Rubbing System

    Chapter 6 Mechanical Rubbing System Description: 6-52 The washing function of the machine is obtained by the interaction of the cleaning solution with the dirt present on the floor. To facilitate and enhance this interaction, is used a system of mechanical rubbing which consists in a device which rubs on the floor.
  • Page 53: Adjustments

    Adjustments the brush has a chance to pass under the base in an easy manner. In any case, the lowest part of the deck, must have a 6.3.1 Fixing adjustment height from the ground of at least 7 cm. plate The brush deck must be free to move Maintenance pivoted to its support so that the brush...
  • Page 54 6.4.3 Bumping Wheel base. To prevent the base is locked in a position without the possibility of Check (to perform every 150h) movement, is important that the brass The bumping wheel must be free (see fig. bushings are in good condition and to rotate and its diameter must not be clean.
  • Page 55 6.4.6 Brush coupling flange Check (to perform every 150h) The brush coupling flange is of plastic material and is not subject to partic- ular wear. Like the other components its cleanliness is essential to allow the brush to engage and disengage smoothly.
  • Page 56: Technical Features

    Technical Features TECHNICAL DESCRIPTION Working width Working capacity, up to m2/h 2632 Number of brushes Maximum diameter of the active part of the mm 560 brush Brush turns Brush motor voltage 6-56 Brush motor power Max weight on brush Consumable Spare Parts Description (mm) Bristle...
  • Page 57: Drying System

    Chapter 7 Drying System Description The machine dries the floor using an in- tegrated Drying System. After the wash- ing, the solution used with the mechan- ical action of the brush to remove the 7-57 dirt, is collected by a system which vac- uum it out from the floor.
  • Page 58: Adjustments

    Adjustments Lower the squeegee on the floor keeping the squeegee rubbers per- fectly vertical. 7.3.1 Squeegee Support Fix the wheels of the squeegee sup- The Squeegee Support has to be ad- port by tightening the nuts loosened justed with the Squeegee fitted on, low- earlier ered on the floor and vacuum system on.
  • Page 59: Maintenance And Checks

    Maintenance Checks 7.4.1 Squeegee Check (to perform every 4h) To have a good performance of the 7.4.1-95 Rear Rubber 7.4.1-96 squeegee the blades have to be in a good conditions. The squeegee chamber and the squeegee adapter have to be clean and completely free from debris.
  • Page 60 Check that the recovery tank is com- pletely empty. Remove the recovery tank cover. Unscrew the filter and the floater. Remove the Gasket. Replace the Gasket. 7.4.2-101 7.4.2-102 Open the cap of the filter body. Remove and clean (replace if neces- sary) the filter.
  • Page 61 7.4.5 Recovery Tank 7.4.6 Vacuum Motor Check Check (to perform every 150h) (to perform every 150h) The recovery tank has to be clean and The vacuum motor with the inlet com- has not to have cracks or, in general, pletely open has to absorb between 10 any kind of damage.
  • Page 62 7.4.7 Drain Hose Check (to perform every 4h) The Drain Hose has to be perfectly fitted in the recovery tank fittings in order to avoid any dirty water leakage. The Drain Cap has to seal perfectly the hose to avoid any pressure drop or dirty water leakage.
  • Page 63: Technical Features

    Technical Features TECHNICAL DESCRIPTION Squeegee width Optional Squeegee width Vacuum Motor Stages Squeegee adapter type Vertical Vacuum Motor Power Vacuum Motor Voltage Vacuum Motor Depression Recovery Tank Consumable Spare Parts 7-63 Description Squeegee 705mm 219451 RUBBER KIT 33 SHORE 219452 RUBBER KIT 40 SHORE PU 219453 LATEX RUBBER KIT...
  • Page 64: Machine Frame And Traction System

    Chapter 8 Machine Frame and Traction System Description The frame is a unique structure in painted steel. On it are coupled the steering system including the levers for the activation of the drying system and mechanical friction system, and the traction system.
  • Page 65: Adjustments

    Adjustments 8.3.1 Scrubdeck Lever Squeegee Lever The levers have to be adjusted so as to ensure the smooth lifting and lowering of the brush deck and squeegee. At the same time, they must activate properly the microswitches of the vacuum motor and of the brush motor.
  • Page 66: Maintenance And Checks

    Maintenance 8.4.2 Steering Checks Check (to perform every 150h) The steering must always be precise and 8.4.1 Levers free to rotate smoothly. Check that the ring and the pinion coupling chain has Check (to perform every 150h) no excessive clearance and is not noisy. The operating levers of the squeegee and the brush deck, must always be oper- Maintenance...
  • Page 67 The carbon brushes of the traction mo- tor drive must be at least 6-8 mm long. The isolation of the power cables of the motor and the electrobrake, must be complete in all their parts and do not show signs of cracks. The cables must demonstrate flexibility.
  • Page 68: Technical Features

    Technical Features TECHNICAL DESCRIPTION Traction motor Voltage Traction motor Power Traction wheel (num/diam/width) Nr/ mm/mm 1/175/60 Rear wheels (num/diam/width) Nr/ mm/mm 2/225/64 Wheels material Thermoplastic Polyurethane Wheel hardness Maximum forward speed km/h Maximum reverse speed km/h Consumable spare parts Description 436222 FRONT WHEEL D=175 d=20 S=60 WITH BEARINGS 8-68...
  • Page 69: Cleaning Solution Supply System

    Chapter 9 Cleaning Solution Supply System Description: The Cleaning Solution Supply System is made by a tank commonly called solution tank or clean water tank. In this tank the clean water is mixed with the detergent to create the cleaning solution that the machine will use to clean.
  • Page 70: Maintenance And Checks

    Maintenance 9.3.4 Clean Water Filter Checks Check (to perform every 4h) The filter has to be periodically cleaned. 9.3.1 Solution Tank When it is fitted on the machine no leakage has to be present. The filter Check (to perform every 50h) cartridge has to be intact and has not to The solution tank has to be clean and present any anomaly.
  • Page 71 9.3.6 Distributor Check (to perform every 150h) The distributor has to be intact and has to grant the proper solution flow without any leakage in the gearbox. 9-71...
  • Page 72: Technical Features

    Technical Features TECHNICAL DESCRIPTION U/M Mxr Solution Tank Clean Water Filter Steel cartridge Water Valve Steel ball valve Recommended Spare parts Codice Descrizione 407887 COMPLETE SOLENOID 24V 1/2” ACL 3 212616 CLEAN WATER FILTER 1/2” F/F COMPL. 420950 GASKET OR 2X38 MM...
  • Page 73: Accessories And Add-On

    Part IV Accessories and Add-On 9-73...
  • Page 74: Accessories

    Chapter 10 Accessories 10.1 Accessories List Using Phillips screwdriver tighten the 3 screws supplied with Blinking Kit the kit, taking care to use the sili- cone paste (red paste) previously ap- Onboard Charger Kit plied on the screws. Splashguard Kit Cleaning Accessories Kit 10.2 Blinking Kit - 222471...
  • Page 75 10.2.2-119 10.2.2-120 10.2.2-121 Connect the power cable connector of the blinker to the of the connector of the wiring inside the battery com- partment. Tighten the brush rear support. Reconnect the battery cables and 10-75 proceed to a functional check of the machine.
  • Page 76: Onboard Charger Kit - 222386

    10.3 Onboard Charger Kit Secure the cables to the clips with plastic ties. - 222386 10.3.1 Description The machine is available in ”CB” ver- sion which is the version with the built in charger. Anyway, in a standard ma- chine, the battery charger can be fitted acting as follows.
  • Page 77: Splashguard Kit - 222480

    10.4 Splashguard the grooves in the front of the deck. The height of the hole from the bot- 222480 tom side of the base should be 13 10.4.1 Description Fix the blades using the M4 screws Even if the solution output is in the mid- provided with the kit.
  • Page 78: Cleaning Accessories Kit - 222472

    Reconnect the battery cables and Place the front support bracket as proceed to a functional check of the shown in the image (upwards slot machine with a brush attached to of the bracket). Secure the bracket the base. with the four M5 provided screws. Tighten the screws with the washers and locking nuts included in the kit.
  • Page 79 The accessories group is grafted in pressure. The side bracket must be inserted in predisposition located below the re- covery tank. The side bracket is provided with a slot and a fixing hole. Install the bracket as shown in the figure and secure the bracket with the two M5 screws supplied with the kit.
  • Page 80: Consumable Spare Parts

    10.6 Consumable Spare Parts Description 435438 SPLASHGUARD RUBBER L=500 10-80...
  • Page 81 10-81 Fimap S.p.A. Workshop Handbook MXR Fimap S.p.A. Via Invalidi del Lavoro, 1 - 37050 S.Maria di Zevio Verona - ITALY Tel. +39 045 6060411 - Fax +39 045 6060417 Edizione: January 15, 2014...

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