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Fimap MAGNA 85 BS Maintenance And Inspection Procedures Manual
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Fimap MAGNA 85 BS Maintenance And Inspection Procedures Manual

Adjustment and inspection
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READ THE OPERATING AND MAINTENANCE MANUAL
Service of the Console
The console allows to:
-
set the chopper card for a personalised behaviour of the traction motor
-
read the type of the alarm for a correct and easy trouble shooting
-
test the different electric values and the state of the electric circuit relative to the traction
Use of the Console
The use of the instrument is very easy and comparable to one of the most common electronic devices
(such as mobile phones).
The sequence to follow always for the console connection is:
1. SWITCH OFF THE GENERAL KEY of the machine
2. take off the connector E from the chopper
3. connect the console in place of the connector E. If the operation connection results to be difficult,
check that the connector is positioned in the correct direction.
4. switch on the key and work with the console
5. quit from all the programs (main menu of the ignition) and SWITCH OFF THE GENERAL KEY of the
machine
6. disconnect the console connector and plug in the connector E
THE WRONG OPERATION SEQUENCE CAN EASILY COMPROMISE
THE FUNCTIONALITY OF THE CHOPPER CARD OR OF THE CONSOLE
CONSOLE TERMINAL
CHOPPER CARD TERMINAL
ADJUSTMENT
AND
INSPECTION
ADJUSTMENT AND INSPECTION
MAGNA 85 – 100 BS
Doc.
Issued
12/2006
Rev.
00
Pag.
1 di 18

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Summary of Contents for Fimap MAGNA 85 BS

  • Page 1 ADJUSTMENT Doc. Issued 12/2006 MAGNA 85 – 100 BS Rev. INSPECTION Pag. 1 di 18 ADJUSTMENT AND INSPECTION READ THE OPERATING AND MAINTENANCE MANUAL Service of the Console The console allows to: set the chopper card for a personalised behaviour of the traction motor read the type of the alarm for a correct and easy trouble shooting test the different electric values and the state of the electric circuit relative to the traction Use of the Console...
  • Page 2 : CUT BACK SPEED 1 (minimum speed machine) and the CUT BACK SPEED 2 (medium speed machine). All the other parameters are decided in Fimap and they are related to the traction motor. It is forbidden to change them without previous Fimap authorisation.
  • Page 3 ADJUSTMENT Doc. Issued 12/2006 MAGNA 85 – 100 BS Rev. INSPECTION Pag. 3 di 18 Flow chart of the console HEADING enter enter LIST OF PARAMETERS PROGRAM ROLL to select DO YOU WANT TO PARAM SET to change SAVE DATA ? ENTER = change This menù...
  • Page 4 ADJUSTMENT Doc. Issued 12/2006 MAGNA 85 – 100 BS Rev. INSPECTION Pag. 4 di 18 Alarms and Decoder The chopper card visualises an anomaly on two levels of information 1. through a red alarm led which blinks for a quantity of times relative to the type of anomaly 2.
  • Page 5 ADJUSTMENT Doc. Issued 12/2006 MAGNA 85 – 100 BS Rev. INSPECTION Pag. 5 di 18 Number of MESSAGE NOTES blinkings Incorrect starting sequence Possible causes error in the sequence Key/drive selection made by the operator the micro pedal and/or micro drive are stuck wiring not correct Actions check the starting sequence which is:...
  • Page 6 ADJUSTMENT Doc. Issued 12/2006 MAGNA 85 – 100 BS Rev. INSPECTION Pag. 6 di 18 The chopper card recognizes an anomaly in the mechanical stroke of the accelerator Possible causes operator switched machine with accelerator pressed down pressed down accelerator before the selection of forward or backward traverse the seat microswitch does not work the potentiometer and/or the chopper card has been...
  • Page 7 ADJUSTMENT Doc. Issued 12/2006 MAGNA 85 – 100 BS Rev. INSPECTION Pag. 7 di 18 The chopper card works out of the temperature range (-30°C + 70°C) Possible causes chopper card faulty TH PROTECTION the machine runs in braking condition and the chopper gets overheated Actions check the temperature of the site where the machine works...
  • Page 8 ADJUSTMENT Doc. Issued 12/2006 MAGNA 85 – 100 BS Rev. INSPECTION Pag. 8 di 18 ADJUSTMENT FOR MOTORWHEEL CIMA METALROTA ATTENTION : In case of wrong direction, change the cable 7 and 8. CHOPPER HO METALROTA CIMA WHEEL MAGNA 85 - 100 WHEEL ACCELERATION DELAY BRAKING...
  • Page 9 ADJUSTMENT Doc. Issued 12/2006 MAGNA 85 – 100 BS Rev. INSPECTION Pag. 9 di 18 Adjustment using the console Inserting the console 1. Check that all switches are off. 2. Lift the front wheel on the safety stand. 3. Insert the console into its connector with the key off. 4.
  • Page 10 ADJUSTMENT Doc. Issued 12/2006 MAGNA 85 – 100 BS Rev. INSPECTION Pag. 10 di 18 Acquiring accelerator pedal travel Console Display SELECT MENU 1. Use ROLL to select: 6- PROGRAM VACC FORW BACK 2. Press ENTER to display: 4.99 4.99 FORW BACK 3.
  • Page 11 ADJUSTMENT Doc. Issued 12/2006 MAGNA 85 – 100 BS Rev. INSPECTION Pag. 11 di 18 Tester MOTOR VOLTAGE 8. Select 1 gear and rotate the wheel at maximum speed and the VOLT = 13 – 14 following should appear: (or similar values) 9.
  • Page 12 ADJUSTMENT Doc. Issued 12/2006 MAGNA 85 – 100 BS Rev. INSPECTION Pag. 12 di 18 Microswitches of the squeegee 1. Release the screw that fix the cam on the actuator shaft 2. Lift up the squeegee and check to have the distance between the upper part of the squeegee support and the floor about 160mm 3.
  • Page 13 ADJUSTMENT Doc. Issued 12/2006 MAGNA 85 – 100 BS Rev. INSPECTION Pag. 13 di 18 5. Check, if the lifted brush unit, moves freely to the left after bumps. Adjustments and checks of the cylindrical brush base 1. Pressure adjustment for the cylindrical brushes: let down the cylindrical brush unit adjust the ring nut to a...
  • Page 14 ADJUSTMENT Doc. Issued 12/2006 MAGNA 85 – 100 BS Rev. INSPECTION Pag. 14 di 18 6. Repeat the process on the back motor cable (cable N° 20A): Trimmer Idx Trimmer Tdx (after the intervention of the card, the right lamp remains switched on). 7.

  • Page 15: Squeegee Adjustment

    ADJUSTMENT Doc. Issued 12/2006 MAGNA 85 – 100 BS Rev. INSPECTION Pag. 15 di 18 Squeegee adjustment 1. Loosen the block wheels. 2. Lift the squeegee wheels from the floor. 3. In this condition adjust the rubber squeegee inclination by operating on the knob (loosen first the...
  • Page 16 ADJUSTMENT Doc. Issued 12/2006 MAGNA 85 – 100 BS Rev. INSPECTION Pag. 16 di 18 2. Check that the steering shaft is well fixed in case adjust the flange Attention: the bearing could be block if you tight to much the flange Water unit inspection 1.
  • Page 17 ADJUSTMENT Doc. Issued 12/2006 MAGNA 85 – 100 BS Rev. INSPECTION Pag. 17 di 18 3. Grease the supports pin on the arms of the brush head. 4. Check the oil level inside the gear box of the brush assembly 5.
  • Page 18 ADJUSTMENT Doc. Issued 12/2006 MAGNA 85 – 100 BS Rev. INSPECTION Pag. 18 di 18 8. Head lights 19 Check the safety seat micro 9. Battery display 20 Check the braking efficiency 10. Hour meter 21 Block the wheels at the maximum speed and check the uniformity of the braking effect on both sides...

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Magna 100 bs