Fimap MXR Workshop Handbook
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Fimap MXR Workshop Handbook

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WORKSHOP HANDBOOK
MXR
Version: AB
Date: March 18, 2015
Document Number:10045983

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FABIO Biondo
March 26, 2025

Bonjour mon MXR ne démarre pas

User image 67e3e46a0cb2e
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1 comments:
Mr. Anderson
May 14, 2025

The Fimap MXR may not be starting due to issues in the electrical system. Common causes include:

- Blockage in the vacuum system affecting airflow.
- Dirty or blocked squeegee assembly.
- Loose or improperly connected vacuum hoses.
- Electrical faults as outlined in the troubleshooting section of the manual.

A detailed inspection of the vacuum system and electrical components is recommended.

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Summary of Contents for Fimap MXR

  • Page 1 WORKSHOP HANDBOOK Version: AB Date: March 18, 2015 Document Number:10045983...
  • Page 2 ATTENTION This document is valid starting from serial number: 215001206...

  • Page 3: Table Of Contents

    Contents I Product Introduction 1 Serial Number and Technical Support 1.1 The Serial Tag ....... . . 1.2 Serial Tag location .
  • Page 4 6.8 Technical Features ....... 54 7 Mechanical Rubbing System 7.1 Structure .

  • Page 5: I Product Introduction

    Part I Product Introduction...

  • Page 6: Serial Number And Technical Support

    Chapter 1 Serial Number and Technical Support The Serial Tag Serial Tag location To have access to the Serial Tag is necessary to open the glove box on the steering column. The Serial Number is an extremely important information which has to be provided each time a Technical Support is required or is necessary to buy spare parts or accessories.

  • Page 7: Main Technical Features

    Chapter 2 Main Technical Features Technical Data TECHNICAL DESCRIPTION Working width Working capacity, up to 2632 Steering Diameter 1980 Maximum Ramp Gradient Total Power 1060 Machine Length 1265 Machine length 1400 (with optional storage compartment) Machine Height 1030 Machine Height 1070 (with optional blinking kit) Machine Width...
  • Page 8 Weights and Pressures TECHNICAL DESCRIPTION Machine Weight 110.4 (empty and without batteries) Gross Weight of the machine in work conditions 332.4 (machine + batteries + water + operator) Weight front wheel 80.00 116.00 Front wheel touching surface 11.95 14.14 Front wheel pressure 6.58 8.21 Weight rear right wheel...

  • Page 9: Anomalies Resolution Guide

    Part II Anomalies Resolution Guide...

  • Page 10: Trouble-Shooting For The Most Common Anomalies

    Chapter 3 Trouble-shooting for the most common anomalies Electrical system: what to do if. . . The machine doesn’t switch on 1. The emergency button is pressed Release the emergency button. 2. The key is in position 0 Rotate the key in position I. 3.
  • Page 11 The batteries don’t work properly 1. The batteries are not properly con- Restore the proper battery connec- nected tions. 2. The batteries are discharged Perform a complete charge cycle. 3. Battery terminal are oxidized Disconnect the batteries, clean the batteries terminals and reconnect properly the batteries.

  • Page 12: Mechanical Scrubbing System: What To Do If

    Mechanical scrubbing system: what to do if. . . The machine doesn’t clean well 1. The machine is switched off Switch on the machine. 2. The machine doesn’t switch on Refer to the proper section (see section at page 10) 3.
  • Page 13 The brush motor doesn’twork properly 1. The motor is switched off Switch on the motor. 2. The brush motor is not powered Check the power connections on the properly vacuum motor. 3. The display shows an alarm mes- Check what alarm message is sage shown and solve the related issue by following the proper instructions...

  • Page 14: Drying System: What To Do If

    Drying system: what to do if. . . The machine doesn’t dry well The machine is switched off Switch on the machine. The machine doesn’t switch on Refer to the proper section (see section at page 10) The recovery tank is full Empty the recovery tank following the proper procedure.
  • Page 15 The vacuum motor doesn’t work properly 1. The vacuum motor is switched off Switch on the vacuum motor. 2. The vacuum motor is not powered Check the power connections on the properly vacuum motor. 3. The display shows an alarm mes- Check what alarm message is sage shown and solve the related issue...

  • Page 16: Frame And Traction System: What To Do If

    Frame and traction system: what to do if. . . The traction motor doesn’t work properly The machine is switched off Switch on the machine. The machine doesn’t switch on Check the proper section (see section at page 10) The display shows an alarm mes- Check what alarm message is sage shown and solve the related issue...

  • Page 17: Solution Delivery System: What To Do If

    Solution delivery system: what to do if. . . The delivered solution is not correct or not enough The machine is switched off Switch on the machine. The machine doesn’t switch on Refer to the proper section (see section at page 10) The solution tank is empty Fill up the solution tank.

  • Page 18: Consumable & Recommended Spare Parts

    Chapter 4 Consumable & Recommended Spare Parts Consumable Spare Parts 4.1.1 Mechanical Rubbing System Description (mm) Bristle Bristle (mm) Colour 436232 BRUSH PPL 0,3 Blue 436233 BRUSH PPL 0,6 White 436234 BRUSH PPL 0,9 Black 436235 BRUSH TYNEX ABRASIVE Gray 436236 PAD HOLDER Carbon Brushes...

  • Page 19: Recommended Spare Parts

    4.1.3 Machine Frame and Traction System Description 436222 FRONT WHEEL D=175 d=20 S=60 WITH BEARINGS 426460 REAR WHEEL D=225 L=69 Carbon Brushes 422462 TRACTION MOTOR CAR.BR. Recommended Spare Parts The following table refers to the Recommended Spare Parts, and reports the amount suggested by the number of purchased machines.
  • Page 20 4.2.3 Drying System Description 222453 VACUUM MOTOR 24V 310W H950 2ST 436198 VACUUM HOSE D38x980 436196 DRAIN HOSE D.38x1474 D.50 W/CAP 430957 STRAIGHT ADAPTER D=40 TERGI 2010 436120 BUMPER WHEEL D=100 H=20 436190 GAS SPRING 16-1 L=146 L=40 F=150 N 436195 FLOATER PROTECTION D=62 d=47 S=3 436361...

  • Page 21: Disassembling Procedures

    Chapter 5 Disassembling Procedures ARNING EFORE TO PERFORM ANY OPERATION DESCRIBED BELOW VERIFY THAT THE MACHINE TANKS ARE COMPLETELY EMPTY THE MACHINE HAS TO BE TURNED ISCONNECT THE BATTERIES AND REMOVE THEM FROM THE MACHINE T LAST VERIFY THAT THE PARKING BRAKE ELECTRO BRAKE IS ENGAGED AND THE MACHINE...

  • Page 22: Electrical Installation

    Electrical Installation Unscrew the screws to remove the control card from the top part (see fig. 5.1.1 Key Switch 5.1.2-6) Put the machine in safe conditions. Remove the screws that secure the front carter to the steering column (see fig. 5.1.1-1) (see fig. 5.1.1-2) Disconnect the wires connected to the key switch.
  • Page 23 5.1.4 Microswitch 5.1.6 Traction Pedal Put the machine in safe conditions. Put the machine in safe conditions. Remove the screws that secure the Remove the screws to remove the front carter to the steering column. footrest (see fig. 5.1.7-11) Disconnect the wires connected to Release the footswitch connector the microswitch.

  • Page 24: Mechanical Friction System

    5.1.8 Curve Speed Reduction 5.2.2 Brush Coupling Flange Switch Put the machine in safe conditions. Put the machine in safe conditions. Disassemble the Brush Deck from the machine (see section 5.2.4 at page 25) Remove the screws to remove the footrest.
  • Page 25 5.2.3-16 5.2.3-17 5.2.4-18 5.2.4-19 5.2.4 Brush Deck lifting Cable & Chain Put the machine in safe conditions. 5.2.4-20 5.2.4-21 Lower the brush deck to the floor. Remove the screws that secure the front carter to the steering column. 5.2.5 Bumper Wheel Remove the chain joint that con- Release the Brush from the Brush nects the chain to the brush deck...
  • Page 26 5.2.6 Brush deck lifting arms 5.2.8 Fixing adjustment plate Put the machine in safe conditions. Put the machine in safe conditions. Disassemble the Brush Deck from Disassemble the Brush Deck from the machine (see section 5.2.4 at page 25) the machine (see section 5.2.4 at page 25)

  • Page 27: Drying System

    Drying System 5.3.1 Squeegee Put the machine in safe conditions. Unplug the Vacuum Hose and loose the knobs that block the Squeegee to 5.3.2-28 5.3.2-29 the Squeegee Support (see fig. 5.3.1-26) Remove the squeegee (see fig. 5.3.1-27) Squeegee Support Fulcrum Proceed at reverse to refit the part.
  • Page 28 5.3.4 Recovery Tank Make sure that the recovery tank is completely empty. Put the machine in safe conditions. Remove the recovery tank lid and the 5.3.2-30 5.3.2-31 vacuum hose (see fig. 5.3.4-36) (see section 5.3.3 at page 28) Unplug the charger cable - vacuum motor - blinking light.
  • Page 29 5.3.5 Floater and Vacuum Filter Put the machine in safe conditions. Remove the Recovery Tank Lid (see fig. 5.3.5-39) Unscrew the floater filter cap. 5.3.6-41 5.3.6-42 Remove the floater filter body and re- move the sponge suction filter (see fig. 5.3.5-40) Remove the floater from the stem.

  • Page 30: Frame And Traction System

    Frame Traction System 5.4.1 Front Wheel Put the machine in safe conditions. 5.4.2-46 5.4.2-47 Lift up the front wheel from the ground. Unscrew the fixing screw of the wheel shaft to the support. Remove the wheel securing shaft to 5.4.2-48 the support (see fig.
  • Page 31 5.4.4-49 5.4.4-50 5.4.5-55 5.4.5-56 5.4.4-51 5.4.4-52 5.4.5-57 5.4.5-58 5.4.4-53 5.4.4-54 5.4.5-59 5.4.5-60 Remove the steering wheel from the machine (see fig. 5.4.5-56) Loosen the lower dowels from the universal joint 5.4.5-61 (see fig. 5.4.5-57) Loosen the chain draw dowels (see fig. 5.4.5-58) 5.4.6 Steering Chain...
  • Page 32 5.4.7 Sprocket of the wheel sup- port bearings cam Put the machine in safe conditions. Remove the steering chain (see section 5.4.6 at page 31) 5.4.7-62 5.4.7-63 Lift the front wheel off the ground. Remove the screws securing the front wheel to the frame (see fig.

  • Page 33: Solution Delivery System

    Solution Delivery Sys- Remove the seat from the machine (see fig. 5.4.8-72) Proceed at reverse to refit the part. 5.5.1 Solution Tank Put the machine in safe conditions. Remove the recovery tank (see section 5.3.4 at page 28) Remove the battery tray (see fig.
  • Page 34 5.5.2 Hoses Disconnect the water hose from the solution filter (see fig. 5.5.1-77) Put the machine in safe conditions. Disconnect the control rod from the Loosen the clamps that hold the water valve (see fig. 5.5.1-78) hose to the fitting. Release the wiring from the plastic Cut any eventual clamps that secure clamps.
  • Page 35 5.5.3 Water Valve / Solution 5.5.4 Solenoid Valve Filter Put the machine in safe conditions. Put the machine in safe conditions. Lower the Brush deck. Disconnect the control rod from the Remove the hoses connected to the water valve. solenoid valve. Remove the group including the wa- Loosen the screw that secures the ter valve and the solution filter...

  • Page 36: Machine Description

    Part III Machine Description...

  • Page 37: Electrical System

    Chapter 6 Electrical System Description A main card runs all the functions of the machine, traction, brush base, vacuum and water. The main card receive as input, all the information from the control card, the safety micro and all the electronic devices of the machine.

  • Page 38: Location Of Electrical Components

    Location of Electrical components...
  • Page 39 List of Components CB Battery charger CBR Charger safety contact CD Control Card EL Solenoid Valve FE Emergency button J Main Card LAMP Safety blinking light M1 Traction Motor M1E Traction Motor electrobrake M2 Brush Motor M3 Vacuum Motor ML Control microswitches MS Seat microswitch MULTIM Curve sensor microswitch PM Potentiometer and pedal microswitch...
  • Page 40 6.3.1 Main Card 6.3.2 Dashboard Control card The Main Card is the heart of the ma- chine and, depending of the input infor- Functions of Dashboard: mation, decides how to use the devices Manage and set up the main func- of the machine during normal work.
  • Page 41 Functions and Commands Entry into Operator Menu and Ad- vanced Menu The dashboard could be used like a pro- gramming console. If you press a deter- minate combination of buttons you can enter into two menu: Operator Menu Advanced Menu The structure of the menu can be shown in the section (see section...
  • Page 42 For example, to modify the language Operator Menu from EN to IT To enter to the Operator Menu go ahead Turn OFF the machine. as follow: With the machine off, press at the With the machine off, press at the same time button 2, 3 and 4.
  • Page 43 Advanced Menu Check/Monitor Function The Check / Monitor function allows to The Advanced Menu can be reached check the status of the microswitches from the Operator Menu by accessing (contact open or closed) and the motors the Password parameter and setting the absorption.
  • Page 44 6.3.3 Control Card 6.3.4 Microswitches The Control Card is located inside of the The machine is provided with a series of steering wheel and transfers to the Main microswitches that send signals to the Card all the information and settings set main card.
  • Page 45 6.3.5 Emergency button 6.3.8 Batteries battery charger The machine is equipped with an emer- gency button, aimed at the protection The machine is available with the op- of the operator in case of sudden criti- tional battery charger . To (see fig.

  • Page 46: Adjustments

    Adjustments 6.4.2 Battery Charger (CB) The battery charger is positioned behind 6.4.1 Microswitches the operator’s seat and is easily accessi- ble by pressing the release button on the Check functionality and conditions of recovery tank. the brush motor microswitch, the vac- At the start of the charging cycle the uum motor microswitch and the curve GREEN LED blinks to indicate which...
  • Page 47 6.4.3 ECO Function the dipswitches 3 and 4. The follow- ing table shows how to setup the dip- Once activated the ECO function (with switches 1 and 2. the proper button), lower the brushdeck and let the brush motor and the vacuum Set-up of Charging Curve motor work.

  • Page 48: Maintenance And Checks

    Maintenance 6.5.3 Electrobrake Checks Check (to perform every 150h) Check the functionality of the elec- 6.5.1 Electrical System trobrake. With control lever rotated downward (electrobrake ON), Check (to perform every 150h) switched on machine, if the emergency Check the functions and the proper con- button is pressed, the machine must nections of the switches, microswitches, stop immediately.

  • Page 49: Alarm Table

    Alarm Table 6.6.1 Alarms Alarms of Overcurrent and Temperature Id Alarm Meaning Solution AL 1: Function Brush Amperometric Protection Check consumption of the brush motor. Detected high current Brushes Ammeter on brush motor. AL 2: Function Vacuum Amperometric Protec- Check consumption of the vacuum motor. Detected high cur- Vacuum Ammeter tion rent on vacuum motor.

  • Page 50: Menu Tables

    Menu tables 6.7.1 Menu scheme Make sure the machine is turned off. Press simultaneously the buttons 2,3,4. Turn on the machine while holding down the buttons. Wait the loading of the Operator Menu. For the submenus of the Advanced Menu, refer to the specific tables.
  • Page 51 6.7.2 Working Menu MENU DEFAULT CHOICES DESCRIPTION General Setup: IT - EN - FR - Setup language Language: ## SP - DE General Setup: . . . Setup type of machine Mod: ####### General Setup: GEL - WET - Setup kind of battery Battery: ### AGM - GE1 - General Setup:...
  • Page 52 General Sets MENU DEFAULT VALUES DESCRIPTION General Sets: IT - EN - FR - Setup the language of the display. Language: ## SP - DE General Sets: . . . Setup of the machine model (Normal version or with dosing Mod: ### system).
  • Page 53 Traction Sets Parameter Default Description Traction Sets: Acceleration ramp. The time necessary to arrive at the maximum Acc Ramp: #.# [s] speed. Traction Sets: Deceleration ramp. The time necessary to stop the machine when the Dec Ramp: #.# [s] safety lever is released. Traction Sets: The time necessary to invert the way.

  • Page 54: Technical Features

    Traction Pedal Microswitch Curve Reduction Speed Microswitch Squeegee Lever Microswitch Seat Microswitch Brush Deck Lever Microswitch Technical Features TECHNICAL DESCRIPTION U/M Mxr Dimension of Battery compartment (l x L x h) 362x354x290 Batteries Rated Voltage 2x(12/105) Maximum batteries weight 2x41...

  • Page 55: Mechanical Rubbing System

    Chapter 7 Mechanical Rubbing System Description: The washing function of the machine is obtained by the interaction of the cleaning solution with the dirt present on the floor. To facilitate and enhance this inter- action, is used a system of mechanical rubbing which consists in a device which rubs on the floor.

  • Page 56: Adjustments

    Adjustments 7.3.2 Brush deck lifting cable Adjust the lifting cable using the ap- 7.3.1 Brush Deck propriate register on the sheath so that when the base is in the raised position The brush deck must be free to move the brush has a chance to pass under pivoted to its support so that the brush the base in an easy manner.
  • Page 57 from the input power line to the mo- Remove the bushings and replace tor. them with new bushings. Proceed to the reverse operations to Replace the carbon brushes being reassemble it all, sprinkle the new careful not to ruin them during as- bushings with lubricating grease be- sembly.
  • Page 58 7.4.3 Bumping Wheel 7.4.6 Brush coupling flange Check (to perform every 150h) Check (to perform every 150h) The brush coupling flange is of plastic The bumping wheel must be free to material and is not subject to partic- rotate and its diameter must not be too ular wear.

  • Page 59: Technical Features

    Technical Features TECHNICAL DESCRIPTION Maximum diameter of the active part of the mm 560 brush Brush turns Brush motor voltage Brush motor power Max weight on brush...

  • Page 60: Drying System

    Chapter 8 Drying System Description The machine dries the floor using an integrated Drying System. After the washing, the solution used with the mechanical action of the brush to remove the dirt, is collected by a system which vacuum it out from the floor.

  • Page 61: Adjustments

    Adjustments Interpose between the squeegee wheels and the floor a thickness of approximately 3 mm ( 0,1mm). 8.3.1 Squeegee Support Lower the squeegee on the floor The Squeegee Support has to be ad- keeping the squeegee rubbers per- justed with the Squeegee fitted on, low- fectly vertical.

  • Page 62: Maintenance And Checks

    Maintenance Checks 8.4.1 Squeegee Check (to perform every 4h) To have a good performance of the 8.4.1-117 Rear Rubber 8.4.1-118 squeegee the blades have to be in a good conditions. The squeegee chamber and the squeegee adapter have to be clean and completely free from debris.
  • Page 63 8.4.3 Vacuum Hose Check (to perform every 4h) The vacuum hose has to be clean and intact. It is mandatory that the hose has no crack to not decrease the underpres- sure. The suction hose is particularly 8.4.4-123 8.4.4-124 sensitive in the coupling areas between the pipe and couplings and in tight curves.
  • Page 64 8.4.6 Vacuum Motor Check (to perform every 150h) The vacuum motor with the inlet com- pletely open has to absorb less than 14 Amps. The motor should rotate evenly and 8.4.6-128 Plastic Cover 8.4.6-129 Carbon Brushes smoothly and doesn’t have to produce Removing Removing unusual noises.

  • Page 65: Technical Features

    Technical Features TECHNICAL DESCRIPTION Squeegee width Optional Squeegee width Recovery Tank Vacuum Motor Stages Vacuum Motor Power Vacuum Motor Voltage Vacuum Motor Depression...

  • Page 66: Machine Frame And Traction System

    Chapter 9 Machine Frame and Traction System Description The frame is a unique structure in painted steel. On it are coupled the steering system including the levers for the activation of the drying system and mechanical fric- tion system, and the traction system. The steering system is composed by a steering column connected to a steer- ing wheel , which acts directly on the...

  • Page 67: Adjustments

    Adjustments Maintenance Checks 9.3.1 Steering wheel 9.4.1 Levers The steering wheel should be adjusted when there is too much clearance be- Check (to perform every 150h) tween the chain that acts on the pin- The operating levers of the squeegee and ion connected to the steering bar of the brush deck, must always be oper- the steering wheel and the sprocket...
  • Page 68 9.4.2 Steering 9.4.4 Traction motor Check Check (to perform every 150h) (to perform every 150h) The steering must always be precise and Lift one of the two rear wheels and free to rotate smoothly. Check that the activate the traction, the current ab- ring and the pinion coupling chain has sorption measured on the motor has to be less than 3 Amps.
  • Page 69 Maintenance Proceed to the reverse operations to (to perform every 600h) Motor carbon brushes replacement: reassemble everything. Procedure: Put the machine in safe conditions. 9.4.5 Rear Wheels Remove the traction unit from the Check (to perform every 150h) machine (see section 5.4.4 at page 30) The wheel surface, must always be in...

  • Page 70: Technical Features

    Technical Features TECHNICAL DESCRIPTION Traction motor Voltage Traction motor Power Maximum forward speed km/h Maximum reverse speed km/h Front wheel Nr/ mm/mm 1/175/60 (num/diam/width) Rear wheels Nr/ mm/mm 2/225/64 (num/diam/width) Wheels material Thermoplastic Polyurethane Wheel hardness...

  • Page 71: Cleaning Solution Supply System

    Chapter 10 Cleaning Solution Supply System 10.2 Description: The Cleaning Solution Supply System is made by a tank commonly called so- lution tank or clean water tank. In this tank the clean water is mixed with the detergent to create the clean- ing solution that the machine will use to clean.

  • Page 72: Maintenance And Checks

    10.3 Maintenance 10.3.3 Water Valve Checks Check (to perform every 50h) It is extremely important that when 10.3.1 Solution Tank adjusted at minimum the valve blocks completely the water flow and that the Check (to perform every 50h) adjustment lever is mechanically free to The solution tank has to be clean and move for its while stroke.
  • Page 73 10.3.5 Solenoid Valve 10.3.6 Distributor Check Check (to perform every 50h) (to perform every 150h) The solenoid valve has to block com- The distributor has to be intact and has pletely the solution flow when the brush to grant the proper solution flow without deck is not working.

  • Page 74: Technical Features

    10.4 Technical Features TECHNICAL DESCRIPTION U/M Mxr Solution Tank Clean Water Filter Steel cartridge Water Valve Steel ball valve...

  • Page 75: Accessories And Add-On

    Part IV Accessories and Add-On...

  • Page 76: Accessories

    Chapter 11 Accessories 11.1 Accessories List 11.2.2 Installing instructions Unplug the power cable of the bat- Blinking Kit teries. Onboard Charger Kit Place the rubber circular base pro- Splashguard Kit vided with the kit at the predisposi- tion on the rear side of the recovery Cleaning Accessories Kit tank near the entrance of the suc- tion hose.
  • Page 77 Accompanying the supply cable of Connect the power cable connector the blinker so that it is placed lat- of the blinker to the of the connector erally to the suction hose. of the wiring inside the battery com- partment. Accompany the supply cable of the blinker inside the battery compart- Tighten the brush rear support.

  • Page 78: Onboard Charger Kit - 222386

    11.3 Onboard Charger Kit Connect the charger power cable to the cables XCB of the machine har- - 222386 ness. 11.3.1 Description Connect the safety contact cables to the cables XCBR of the machine har- The machine is available in C.B. ver- ness.

  • Page 79: Splashguard Kit - 222480

    11.4 Splashguard The height of the hole from the bot- tom side of the base should be 13 222480 11.4.1 Description Fix the blades using the M4 screws provided with the kit. Tighten the Even if the solution output is in the mid- nut and locknut.

  • Page 80: Cleaning Accessories Kit - 222472

    11.5 Cleaning Accessories Reconnect the battery cables and proceed to a functional check of the Kit - 222472 machine with a brush attached to the base. 11.5.1 Description The set of the cleaning accessories al- lows to equip the machine with a cou- pling system for many accessories for manual cleaning.
  • Page 81 11.5.2-165 11.5.2-166 11.5.2-167 11.5.2-168 The accessories group is grafted in pressure. 11.5.2-169 11.5.2-170 The side bracket must be inserted in predisposition located below the re- covery tank. The side bracket is provided with a slot and a fixing hole. Install the bracket as shown in the figure and secure the bracket with the two M5 screws supplied with the kit.

  • Page 82: Consumable Spare Parts

    11.6 Consumable Spare Parts Description 435438 SPLASHGUARD RUBBER L=500...
  • Page 83 Fimap S.p.A. Workshop Handbook MXR Fimap S.p.A. Via Invalidi del Lavoro, 1 - 37050 S.Maria di Zevio Verona - ITALY Tel. +39 045 6060411 - Fax +39 045 6060417 Edition: March 18, 2015...

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