Fimap MAGNA PLUS Use And Maintenance Manual

Fimap MAGNA PLUS Use And Maintenance Manual

Professional scrubing machines
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MAGNA
PLUS
PROFESSIONAL SCRUBBING MACHINES
USE AND MAINTENANCE MANUAL
ORIGINAL INSTRUCTIONS DOC. 10079786 - Ver. AC - 11-2019

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  • Page 1 MAGNA PLUS PROFESSIONAL SCRUBBING MACHINES USE AND MAINTENANCE MANUAL ORIGINAL INSTRUCTIONS DOC. 10079786 - Ver. AC - 11-2019...
  • Page 3: Table Of Contents

    CONTENTS CONTENTS ..........................3 GENERAL DESCRIPTION ......................5 GENERAL SAFETY REGULATIONS ........................5 SYMBOLS USED IN THE MANUAL ........................5 PURPOSE AND CONTENT OF THE MANUAL ..................... 6 STORING THE USE AND MAINTENANCE MANUAL ................... 6 ON CONSIGNMENT OF THE MACHINE ......................6 INTRODUCTORY COMMENT ..........................
  • Page 4 SCRUBBING WITHOUT DRYING ........................24 DRYING ................................25 SCRUBBING WITH DRYING ..........................26 SMART DRYING MODE ............................27 REVERSE FUNCTION ............................27 BUZZER ................................27 EXTRA BRUSH HEAD PRESSURE ........................27 WORKING HEADLIGHTS ............................ 28 EMERGENCY BUTTON ............................28 BRAKING CONTROL ............................28 ALARM SCREEN ..............................
  • Page 5: General Description

    GENERAL DESCRIPTION The descriptions contained in this document are not binding. The company therefore reserves the right to make any modifications at any time to elements, details, or accessory supply, as considered necessary for reasons of improvement or manufacturing/commercial requirements. The reproduction, even partial, of the text and drawings contained in this document is prohibited by law.
  • Page 6: Purpose And Content Of The Manual

    PURPOSE AND CONTENT OF THE MANUAL The aim of this manual is to provide customers with all the information needed to use the machine in the safest, most appropriate and most autonomous way. This includes information concerning technical aspects, safety, operation, downtime, maintenance, spare parts and scrapping. The operators and qualified technicians must carefully read the instructions in this manual before carrying out any operations on the machine.
  • Page 7: Technical Data

    TECHNICAL DATA Magna TECHNICAL DATA Magna Plus [KMS] Cylindrical Plus Nominal input power [IEC 60335-2-72; IEC 62885-9] 3,05 3,05 Working capacity up to 3150 2888 Working width [IEC 62885-9] Working width with the lateral brush 1050 1220 Squeegee width 1045...
  • Page 8: Main Machine Components

    MAIN MACHINE COMPONENTS The machine's main components are the following: 17. Command display. 18. Brush head extra pressure selection lever. 1. Front working lights. 19. Horn button. 2. Blinking light. 20. Detergent solution tap control lever. 3. Operator seat. 21. Steering wheel. 4.
  • Page 9: Choosing And Using Brushes

    CHOOSING AND USING BRUSHES POLYPROPYLENE BRUSH (PPL) Used on all types of floors. Good resistance to wear and tear, and hot water (no greater than 50°C.). PPL is non-hygroscopic and therefore retains its characteristics even when working in wet conditions. ABRASIVE BRUSH The bristles of this type of brush are charged with highly aggressive abrasives.
  • Page 10: Labels Used On The Machine

    Brush head body standby position symbol: Applied to the steering column to indicate the brush head control lever direction of rotation for bringing the brushes to their standby position. Squeegee body working position symbol: Applied to the steering column to indicate the squeegee control lever direction of rotation for bringing the squeegee to its working position.
  • Page 11: Symbols Used On The Control Display

    1. FFM symbol, if visible it shows that the “FIMAP FLEET MANAGEMENT” system is active. 0000.00 2. FSS symbol, if visible it shows that the “FIMAP SOLUTION SAVER” 100% system is active. 3. Side brush head symbol, if visible it shows that the side brush is operating.
  • Page 12: How To Unpack The Machine

    0000.00 100% DRIVE HOW TO UNPACK THE MACHINE The machine is shipped in specific packaging. To remove it, proceed as follows: 1. Place the lower part of the outer packaging in contact with the floor. N.B.: use the pictograms printed on the box as a reference. 2.
  • Page 13: How To Move The Machine

    21. Grip the handle (4) and lower the recovery tank to its working position. 22. Grip the back of the seat (3) and turn the seat support plate to the working position. HOW TO MOVE THE MACHINE To transport the machine safely, proceed as follows: DANGER: before starting any task, make sure the current regulations concerning the safe transport of dangerous substances are scrupulously observed.
  • Page 14: Preparation Of Machine

    PREPARATION OF MACHINE 0000.00 100% DRIVE MACHINE SAFETY To ensure that work is carried out in the best safety conditions, proceed as follows: 1. Make sure the solution tank is empty. If this is not the case, empty it (read "EMPTYING THE SOLUTION TANK").
  • Page 15: Type Of Battery To Be Used

    For battery maintenance and recharging, respect the instructions provided by the battery manufacturer. When the batteries reach the end of their service life, they must be disconnected by a FIMAP assistance centre technician or by a specialised and properly trained worker, and must be subsequently removed from the battery compartment using suitable lifting devices.
  • Page 16: Inserting Water System Filter

    INSERTING WATER SYSTEM FILTER Before using the machine for the first time the water system filter needs to be reset, for shipping reasons the filter cartridge and the cap have been removed. To insert the filter cartridge in the water system filter body proceed as follows: 1.
  • Page 17: Assembling The Brush Head Brushes (Scrubbing Version)

    ATTENTION: the dosing system is suitable for frequent maintenance cleaning. Acid or alkaline maintenance detergent can be used with pH values between 4 and 10 and that do not contain: oxidising agents, chlorine or bromine, formaldehyde, mineral solvents. The detergents used must be suitable for use with scrubbing machines. Wash the circuit with water after use if the system is not used daily. The system can be excluded.
  • Page 18: Assembling The Brush Head Brushes (Sweeping Version)

    ASSEMBLING THE BRUSH HEAD BRUSHES (SWEEPING VERSION) To fit the brush on the brush head body, proceed as follows: 1. Make sure the machine has been secured (see the section titled “SECURING THE MACHINE”). CAUTION: these operations must be carried out using protective gloves to avoid any possible contact with the edges or tips of metal objects.
  • Page 19: Preparing To Work

    N.B.: The feet should be positioned keeping the heels on the footrest, the sole of the foot directly below the fingers should push the pedals. N.B.: The ideal position is that which allows you to grip the steering wheel correctly with the palms slightly lower than the shoulders.
  • Page 20: Starting Work

    12. Make sure the water system filter cap (7) is closed. If it isn't, close it (Fig.7). N.B.: For the sweeping versions, the water system filter is located on the right of the machine. 13. Close the left side casing of the machine. 14.
  • Page 21: Eco Mode

    ECO MODE At the centre of the DS selector is the ECO MODE button; pressing this will activate “ECO MODE”, a program which guarantees the best possible performance in terms of consumption and cleaning. To activate the ECO-MODE program, proceed as follows: 1.
  • Page 22: Program Zone Mode

    N.B.: each time one of the enabled keys is pressed, it increases the relative level in a cyclical manner. Only the detergent solution adjustment permits zero level. N.B.: to activate or deactivate “MANUAL ZONE” mode, see the programming manual. 0000.00 100% 0000.00 100%...
  • Page 23: Transfer

    ATTENTION: if you want to pass from a work program with the washing mode (only washing or washing with drying) to the transfer program always remember to select the vacuum program for the time needed to collect the detergent solution on the ground. 0000.00 100% 0000.00...
  • Page 24: Scrubbing Without Drying

    SCRUBBING WITHOUT DRYING By selecting the "SCRUBBING WITHOUT DRYING” program, the command display screen will appear as in the adjacent figure. 0000.00 100% N.B.: with this working program pressure on the drive pedal only brings the brush heads to the work position (in contact with the floor), while the squeegee remains in the rest position (raised from the floor).
  • Page 25: Drying

    DRYING By selecting the "DRYING” program, the command display screen will appear as in the adjacent figure. 0000.00 100% N.B.: with this working program pressure on the drive pedal only brings the squeegee to the work position (in contact with the floor), while the brush head remains in the rest position (raised from the floor).
  • Page 26: Scrubbing With Drying

    SCRUBBING WITH DRYING By selecting the "SCRUBBING WITH DRYING” program, the command display screen will appear as in the adjacent figure. 0000.00 100% N.B.: with this working program pressure on the drive pedal brings the brush heads and the squeegee to the work position (in contact with the floor).
  • Page 27: Smart Drying Mode

    SMART DRYING MODE When moving from the scrubbing with drying program to the transfer program (see “DS (DRIVE SELECT) SELECTOR”), the drying function is delayed by a “Reset Delay” time. N.B.: While the function is active, the image in Fig.1 will be displayed on the control panel. At the end of the "Reset Delay"...
  • Page 28: Working Headlights

    N.B.: at the end of the countdown you return to the working screen that was previously used and the pressure on the brush head goes back to standard. 0000.00 100% 0000.00 100% POWER Back WORKING HEADLIGHTS The machine is equipped with front and rear working lights. To start them do as follows. 0000.00 100% 1.
  • Page 29: Alarm Screen

    ALARM SCREEN When an error occurs the symbol (1) is displayed in the information field (Fig. 1), it remains visible until 0000.00 100% the error is resolved. The “ERROR” window will also be displayed in superimposition (Fig.2), in it are described the number of the alarm, the group it belongs to and a brief description.
  • Page 30: Hour Meter

    HOUR METER The control display is in the control panel, at the top in the middle it is possible to observe the 0000.00 100% total time the machine has been used. The digits that precede the "." symbol identify hours, whilst the digit that follows it indicates hour decimals (an hour decimal corresponds to six minutes).
  • Page 31: Overflow Device

    OVERFLOW DEVICE The machine is not equipped with an overflow device, because the volume of the recovery tank is greater than the capacity of the solution tank. In extraordinary cases, there is a mechanical device (float) under the recovery tank lid that, when the recovery tank is full, shuts off the air to the vacuum motor intake to protect it;...
  • Page 32: Side Brush

    The machine has an automatic service for activating an urgent technical assistance request. To activate this function, the operator simply needs to press the button under the hatch bearing the symbol “SOS”. N.B.: in order to activate this urgent technical assistance request the machine needs to be equipped with the FIMAP FLEET MANAGEMENT kit.
  • Page 33: Spray Gun Kit

    7. Connect the wand kit vacuum tube (3) to the squeegee vacuum tube (5) (Fig.6). 8. Activate the vacuum control kit by pressing the button (11); this is located to the rear of the steering column (Fig.9). N.B.: As soon as the button (11) is pressed, the LED on it will light up (Fig.9). N.B.: As soon as the button (6) on the control display is pressed, the symbol (7) will appear (Fig.8).
  • Page 34: At The End Of The Work

    AT THE END OF THE WORK At the end of the work, and before carrying out any type of maintenance, perform the following operations: 1. Select the “transfer” program (see “DS (DRIVE SELECT) SELECTOR”). 2. Take the appliance to the dedicated dirty water drainage area. 3.
  • Page 35: Draining The Recovery Tank

    DRAINING THE RECOVERY TANK Proceed as follows to empty the recovery tank: 1. Remove the drainage hose of the recovery tank from the clamps; it is located at the rear of the machine (Fig.1). 2. Bend the end of the drainage tube in order to create a choke and prevent the content from coming out (Fig.2), then position the tube on the discharge surface, unscrew the cap, and gradually release the tube.
  • Page 36: Cleaning The Brush Head Brushes (Scrubbing Version)

    4. Thoroughly clean the squeegee body vacuum chamber with a jet of water, and then with a damp cloth (Fig.9). 5. Thoroughly clean the squeegee body rear rubber blade (6) with a jet of water, and then with a damp cloth (Fig.10). 6.
  • Page 37: Cleaning The Recovery Tank Filters

    replace the brushes (the bristles should protrude by at least 10mm). See “FITTING THE SIDE BRUSH (SWEEPING VERSION)” when replacing the brush. 6. After checking to make sure that the brush is clean, reassemble it and move on to the one on the left hand side. CLEANING THE RECOVERY TANK FILTERS In order to clean the filters present inside the recovery tank, do the following: 1.
  • Page 38: Cleaning The Water System Filter

    CLEANING THE WATER SYSTEM FILTER In order to clean the water system's filter, do the following: 1. Close the tap's output flow, and shift the knob (27) on the left hand side of the steering column (Fig.31) downward. 2. Open the machine's left lateral hatch (1) (Fig.3). 3.
  • Page 39: Replacing The Squeegee Body Rubber Blades

    REPLACING THE SQUEEGEE BODY RUBBER BLADES Ensuring the integrity of the squeegee body's rubber blades guarantees better floor cleaning and drying results, as well as a longer service life for the vacuum motor. In order to replace the squeegee body's rubber blades, do the following: 1.
  • Page 40: Adjustment Interventions

    ADJUSTMENT INTERVENTIONS ADJUSTING THE SQUEEGEE BODY'S RUBBER BLADES The careful adjustment of the squeegee body rubber blades guarantees better cleaning of the floor. To adjust the squeegee body blades, proceed as follows: 1. Sit on the driver’s seat. 2. Insert the key (1) into the main switch on the control panel. Bring the main switch to its "I" position by turning the key (1) a quarter turn clockwise (Fig.1).
  • Page 41: Adjusting The Brush Head Body Side Splash Guards (Scrubbing Version)

    N.B.: By decreasing the distance between the squeegee support and the floor, the rubber blades present in the squeegee's body move closer to the floor. N.B.: the right-hand and left-hand knobs must be rotated the same number of times, so that the squeegee is parallel to the floor when it is working.
  • Page 42: Adjusting The Side Brush (Sweeping Version)

    ADJUSTING THE SIDE BRUSH (SWEEPING VERSION) If the side brush does not channel the dirt efficiently towards the centre of the machine, you must adjust its height in relation to the ground, as follows: 1. Sit on the driver’s seat. 2.
  • Page 43: Troubleshooting

    TROUBLESHOOTING This chapter lists the most common problems linked with the use of the machine. If you are unable to resolve the problems with the information given here, please contact your nearest assistance centre. PROBLEM POSSIBLE CAUSE SOLUTION Make sure that the main switch is in its "I" position, otherwise turn the key a The main switch is set to “0”.
  • Page 44 PROBLEM POSSIBLE CAUSE SOLUTION Make sure the squeegee is free of obstructions (read “CLEANING THE SQUEEGEE BODY”). Make sure the vacuum tube is free of obstructions (see “CLEANING THE VACUUM TUBE”). The vacuum unit is obstructed. Make sure the vacuum cap filter is free of obstructions (see “CLEANING THE RECOVERY TANK FILTERS”).
  • Page 45: Ec Declaration Of Conformity

    Via Invalidi del Lavoro, 1 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the products FLOOR SCRUBBING MACHINES mod. Magna Plus - Magna Cylindrical Plus comply with the provisions of Directives: • 2006/42/EC: Machinery Directive. • 2014/30/EU: Electromagnetic compatibility directive.
  • Page 48 FIMAP - Via Invalidi del Lavoro, 1 - 37059 S. Maria di Zevio - Verona - Italy Tel. +39 045 6060411 – Fax +39 045 6060417 – E-mail:fimap@fimap.com www.fimap.com...

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