Brake Master Cylinders - Malaguti Password 250 i.e. Workshop Manual

PASSWORD 250 i.e.

BRAKE MASTER CYLINDERS

Empty the brake fluid circuit, draining the fluid into a suit-
able container for disposal in compliance with statutory
environmental legislation.
Beware of possible spills and splashes of
brake fluid. Brake fluid is highly corrosive
and can cause personal injury and damage
painted parts of the scooter.
• Remove upper handlebar cover.
• Unscrew and remove union (A).
• Remove brake fluid line (B) and gaskets (C).
• Disconnect brake light switch (S).
• Undo screws (V2) and remove U clamp (D).
• Remove master cylinder unit (E).
• To refit the master cylinder first start the lower screw
(using a long "T" handle wrench) without tightening it
and then start the upper screw, then tighten both screws
to the prescribed torque.
After assembling the brake master cylinders
(front/rear), fit brake line banjo union (B),
interposing two new gaskets (C) and tight-
en the union screw (A) to the prescribed
torque.
A
20 ± 10%
NOTE Always fill the brake circuit with new brake
fluid after refitting a master cylinder.
FRAME AND RUNNING GEAR
V
2
28 ± 15%
113 11/06
D I S A S S E M B LY
C
S
E
A
5
B A
V
2
D
C
B
A