Refitting The Transmission Cover; Crown Replacement; Chain Replacement; Internal Transmission Cover Screws - Gilera GP 800 i.e. Service Station Manual

Engine
- Tighten the oil filling screw «D» to the prescribed
torque.
Locking torques (N*m)
Pinion unit oil filling screw 13 ÷ 15

CROWN REPLACEMENT

- Remove the rear wheel.
- Undo the five screws fixing the crown to the anti-
vibration buffer.
- Replace the crown with a new one and tighten the fixing screws using the recommended product.
(*) Apply Loctite 243 medium-strength
Locking torques (N*m)
Crown fixing screws 22.5 ÷ 27.5*

CHAIN REPLACEMENT

- Release the chain from the rear wheel.
- Remove the complete pinion unit so as to release the chain.
- Replace the chain with a new one and following the indications described in the specific sections, fit
the pinion unit and the wheel. Restore the correct chain clearance following the indications in the
«Maintenance» Chapter.

Refitting the transmission cover

- Follow the removal steps but in reverse order being careful to tighten to the prescribed torques with
the specific tool.
Locking torques (N*m)
Driven pulley nut 153 ÷ 187 Internal transmission cover screws 11 ÷ 13 External transmission
cover screws 5 ÷ 7
ENG - 28
GP 800 i.e.