APRILIA ETV mille Workshop Manual page 82

ETV mille
&
Straighten the tabs (those bent upwards) of the safety
washer (6) using a small flat-blade screwdriver.
NOTE
Make sure you have the special tool
8140203 (socket for steering adjustment) ready at hand.
&
Slacken and remove the ring nut (7) using the special
socket.
&
Remove the safety washer (6).
WARNING
Renew the safety washer (6) on assembly.
&
Screw in the adjuster nut (8) using the special socket to
take out play.
Torque wrench setting for adjuster nut (8):
40 Nm (4.0 kgm)
&
Fit the safety washer (6) so that the tabs are lined up
with the recesses in the nut (8).
&
Screw the locknut (7) and tighten using the special
socket.
Tightening procedure for locknut (7): screw in
manually until contact, and then tighten by one
quarter of a turn.
NOTE
The tabs of the safety washer (6) should be bent
upwards.
&
Bend the four tabs of the safety washer (6) upwards
over the recesses of the locknut (7).
&
Replace the top yoke (2). Ensure that it becomes
properly seated in place.
&
Apply oil (part no. 8116050) to the thread and
underside of the bush (5).
&
Tighten the top bush (5). Take care to refit the shim in
the proper position.
&
Undo the bush (5) and tighten again to the specified
torque to obtain proper tightening.
Torque wrench setting for top bush (5): 100 Nm
(10 kgm).
&
Screw in and tighten the two screws (1).
Torque wrench setting for screw (1): 25 Nm (2.5 kgm).
&
Untighten the four screws (3).
&
Place the handlebars (4) in the right position.
&
Lubricate the four screws (3) with oil (part no. 8116050)
and tighten.
Torque wrench setting for screws (3): 25 Nm
(2.5 kgm).
WARNING
When finished, ensure that the handlebars turn
smoothly or the sliding surfaces will damage
resulting in poor handling.
Release 00/2004 - 04
PERIODIC MAINTENANCE AND ADJUSTMENTS
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