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Related Manuals for APRILIA ETV MILLE CAPONORD - PART1 02-2001
Summary of Contents for APRILIA ETV MILLE CAPONORD - PART1 02-2001
- Page 1 Caponord use maintenance book aprilia part# 8104310...
- Page 2 © 2001 aprilia s.p.a. - Noale (VE) The following precautionary warnings are The operations preceded by this used throughout this manual in order to symbol must be repeated also on convey the following messages: the opposite side of the vehicle.
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Page 3: Automatic Light Switching Version
(I, UK, A, ...). periodical inspections. and are to be supplied to the aprilia Official Dealer as reference data for the purchase of spare parts or specific accessories of the model you have acquired. -
Page 4: Table Of Contents
ADJUSTING THE REAR BRAKE CONTROL FRONT SUSPENSION ........83 LEVER CLEARANCE ........42 REAR SUSPENSION ........84 SAFE DRIVE CHECKING THE BRAKE PAD WEAR ....86 AUTOMATIC LIGHT SWITCHING BASIC SAFETY RULES ........6 VERSION ............ 43 IDLING ADJUSTMENT ........87 CLOTHING ............ - Page 5 safe drive...
- Page 6 The use of medicins, alcohol and drugs or Most road accidents are caused by the psychotropic substances notably increases driver’s lack of experience. To drive the vehicle it is necessary to be in the risk of accidents. NEVER lend the vehicle to beginners and, possession of all the requirements pre- in any case, make sure that the driver has Be sure that you are in good psychophysi-...
- Page 7 Rigorously observe all road signs and na- Avoid obstacles that could damage the ve- Always drive with both hands on the han- tional and local road regulations. hicle or make you lose control. dlebars and both feet on the footrests (or on the rider’s footboards), in the correct Avoid abrupt movements that can be dan- Avoid riding in the slipstream created by...
- Page 8 If necessary, have the vehicle inspected by an aprilia Official Dealer who should care- fully check the frame, handlebars, suspen- sions, safety parts and all the devices that you cannot check by yourself.
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Page 9: Clothing
ONLY ORIGINALS Never change the position, inclination or Any modification of the vehicle and/or the colour of: number plate, direction indica- removal of original components can com- Before starting, always wear a correctly tors, lights and horns. promise vehicle performance levels and fastened crash helmet. -
Page 10: Accessories
(aprilia genuine accessories). Avoid using accessories that hamper ac-... - Page 11 Avoid hanging bulky, heavy and/or danger- Do not carry any bag if it is not tightly se- Do not exceed the maximum load allowed ous objects on the handlebars, mudguards cured to the vehicle. for each side-bag. and forks, because the vehicle might re- Do not carry bags which protrude too much When the vehicle is overloaded, its stability spond more slowly in turns and its ma-...
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Page 12: Drive Chain
1) Headlight 6) Saddle lock 12) Rear fork 17) Shifting lever 2) Left rear-view mirror 7) Rider left footrest 13) Drive chain 18) Engine oil filter 3) Clutch fluid reservoir 8) Rider saddle 14) Passenger left footrest 19) Engine oil tank 4) Ignition switch/steering 9) Battery (snapping, closed/open) -
Page 13: Air Cleaner
1) Rear light 6) Air cleaner 11) Air temperature sensor 17) Rear brake fluid tank 2) Glove/tool kit compartment 7) Fuel tank filler cap 12) Coolant expansion tank cap 18) Passenger right footrest 3) Main fuse carrier (30A) 8) Front brake fluid tank 13) Coolant expansion (snapping, closed/open) 4) Rear shock absorber... -
Page 14: Instruments And Indicators
6 7 8 9 140160 T AIR x1000 Km/h SERVICE TIME ENGINE CONTROL MODE DIAGNOSIS 1) Ignition switch/steering lock/parking lights ( 7) Instruments and indicators 2) Direction indicator switch ( 8) Front brake lever 3) Horn push button ( 9) Throttle grip 4) Dimmer switch ( 10) Engine stop switch ( 5) High beam signaller push button (... - Page 15 T AIR x1000 km/h MAGNETI MARELLI SERVICE TIME ENGINE CONTROL MODE DIAGNOSIS 1) Speedometer 8) Right multifunction digital display (fuel level-air temperature - 2) Green direction indicator warning light LED ( coolant temperature - clock/injection system error codes) 9) SET and MODE programming buttons 3) Red engine oil pressure warning light LED ( 4) Amber side stand down warning light LED ( ) 10) Green neutral indicator warning light LED ( )
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Page 16: Running-In
Comes on whenever the ignition switch is in position “ ” and the engine is not running, thus checking the functionality of the LED. If the light LED does not come on in this phase, contact an aprilia Official Dealer. Engine oil pressure warning light If the engine oil pressure warning light LED “... - Page 17 Follow ã Description Function Comes on for approximately three seconds whenever the ignition switch is turned to position “ ”, thus testing the correct operation of the LED. If the diagnostic warning light LED “EFI” comes on and blinks CAUTION Diagnostic warning light LED when the engine is started or starts blinking during the normal operation of the engine, this means that the electronic unit has detected an anomaly.
- Page 18 Follow ã Displays the air temperature. This temperature is displayed in the numerical sector (numerical display). With temperatures under -20 °C (-4 °F) the writing “ ” is displayed; between -20 °C (-68 °F) and 50 °C (122 °F) the exact temperature value is displayed; over 50 °C (122 °F) the writing “...
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Page 19: Setting Buttons
38 (COOLANT). If the situation on the dashboard re- mains the same after the coolant level has been checked, do not start the vehicle and contact an aprilia Official Dealer. After the first 1000 km (625 mi) and successively every 7500 km (4600 mi), the word “SERVICE”... - Page 20 T AIR T AIR x1000 km/h TIME MAGNETI MARELLI ENGINE CONTROL MODE DIAGNOSIS TIME ENGINE CONTROL MODE DIAGNOSIS NOTE After three seconds, the engine oil pres- Three seconds after the last se- sure warning light LED “ ” (2) remains lection, the button SET returns to the WARNING on on the dashboard (and will remain on...
- Page 21 T AIR T AIR km/h TIME ENGINE CONTROL TIME MODE MODE DIAGNOSIS ENGINE CONTROL MODE DIAGNOSIS SWITCHING FROM TOTAL TO PARTIAL SETTING THE CLOCK (HOURS AND To confirm the minute setting, press and KILOMETRE (MILE) ODOMETER MINUTES) release the MODE (3) push button. Left display NOTE NOTE...
- Page 22 NOTE The electrical parts work only when the ignition switch is in position “ ”. 1) HORN PUSH BUTTON ( The horn is activated when the push button is pressed. 2) DIRECTION INDICATOR SWITCH ( To indicate the turn to the left, move the switch to the left; to indicate the turn to the right, move the switch to the right.
- Page 23 NOTE The electrical parts work only when the ignition switch is in position “ ”. 1) ENGINE STOP SWITCH ( WARNING Do not operate the engine stop switch “ ” in running conditions. This is a safety or emergency switch. With the switch pressed in position “...
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Page 24: Ignition Switch
Position Function Key removal The stee- It is possible ring is loc- to remove the ked. It is key. neither pos- sible to start Steering the engine, lock nor to switch on the lights. Neither the It is possible engine, nor to remove the the lights key. -
Page 25: Steering Lock
CAUTION The vehicle is provided with front and rear Do not leave the parking lights on for WARNING parking lights. Even if it is always advisable long periods, in order to avoid the wear Never turn the key to position “ ” in to park the vehicle in the appropriate park- of the battery due to the current con- running conditions, in order to avoid... - Page 26 To lock the seat (2), proceed as follows: NOTE Before lowering and locking the Position the vehicle on the stand, see p. seat (2), make sure that you have not left 56 (POSITIONING THE VEHICLE ON the key in the glove/tool kit compartment. If a larger surface for the luggage is need- THE STAND).
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Page 27: Glove/Tool Kit Compartment
Lower and press the glove/tool kit com- partment cover (3), making the lock To reach the glove/tool kit compartment, snap. proceed as follows: Maximum allowed weight: 9 kg. Remove the saddle, see p. 26 (UNLOCK- I N G / L O C KI NG T HE PA SS E NG ER WARNING SEAT). -
Page 28: Special Tools
20 mm diameter. advisable to use the following special tools CLE ON THE FRONT SUP- (to be requested to an aprilia Official Deal- Do not connect any electrical equipment with PORT STAND er): electrical input over 180 W or voltage differ- ent from 12 V to the outlet. - Page 29 DO NOT DISPOSE OF FUEL IN THE EN- VIRONMENT. WARNING KEEP AWAY FROM CHILDREN. The fuel used for internal combustion Use only premium grade unleaded petrol, engines is extremely inflammable and m i n . O . N . 9 5 ( N . O . R . M . ) a n d 8 5 in particular conditions it can become (N.O.M.M.).
- Page 30 WARNING WARNING NOTE This vehicle is provided with front Make sure that the brake discs are nei- Carefully wash the parts of your body and rear disc brakes, with separate hy- that get in contact with the liquid. Con- ther oily nor greasy, especially after draulic circuits.
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Page 31: Disc Brakes
Have the brake fluid changed every two two years by an Official Dealer. the right part of the handlebar, near the years by an aprilia Official Dealer. front brake lever coupling. Use brake fluid of the type specified in the lubricant chart, see p. 110 (LUBRI-... -
Page 32: Front Brake
Check the brake pad wear, see p. 86 Unscrew the two screws (2) of the brake (CHECKING THE BRAKE PAD WEAR) reservoir (1) by means of a short, cross- CHECK and the disc wear. headed screwdriver. Position the vehicle on the stand, see p. If the pads and/or the disc do not need re- WARNING 56 (POSITIONING THE VEHICLE ON... - Page 33 Put back the gasket (5) in its seat cor- CAUTION CAUTION rectly. Do not exceed the “MAX” level while In order not to spill the brake fluid while Put back the guide cover (4) correctly. topping up. topping up, do not shake the vehicle. Put back the cover (3).
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Page 34: Rear Brake
CAUTION In order not to spill the brake fluid while topping up, keep the fluid in the tank parallel to the tank rim (in horizontal po- sition). Do not put additives or other subtances into the fluid. If you use a funnel or other similar items, make sure that they are perfectly clean. - Page 35 For any doubt regarding the perfect changed by an aprilia Official Dealer every functioning of the system and in case T h e c l u t c h c o n t r o l f l u i d m u s t b e two years.
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Page 36: Clutch Fluid - Recommendations
WARNING so that the fluid contained in the clutch Have the clutch checked by an aprilia Offi- fluid tank is parallel to the edge of the Avoid any prolonged exposure of the cial Dealer every 7500 km (4687 mi). - Page 37 CAUTION CAUTION Do not shake the vehicle, in order not to Do not exceed the “MAX” level while spill fluid while topping up. topping up. Do not put additives or other subtances Put back the gasket (4) in its seat cor- into the fluid.
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Page 38: Coolant
UP); have the coolant changed every two In case any maintenance operation If the outdoor temperature is below 0°, years: for this operation, contact an aprilia should be required, it is advisable to check the cooling circuit frequently and if Official Dealer. - Page 39 FULL FULL CHECKING AND TOPPING UP If not, proceed as follows: Top up the expansion tank by adding coolan t, se e p. 11 0 (LUBRICANT Unscrew and remove the filling cap (1). WARNING CHART), until this almost reaches the “FULL”...
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Page 40: Tyres
After repairing a tyre, have the wheels balanced. This vehicle is provided with tubeless tyres. NOTE WARNING Perform the maintenance opera- tions with doubled frequency if the vehicle The tyres must be replaced with other is used in rainy or dusty areas, on uneven tyres of the type and model recom- surfaces or on racetracks. -
Page 41: Engine Oil
WARNING Engine oil may cause serious damage to the skin if handled daily and for long periods. Wash your hands carefully after use. KEEP AWAY FROM CHILDREN. DO NOT DISPOSE OF THE OIL IN THE ENVIRONMENT. Put it in a sealed container and take it to the filling station where you usually buy MINIMUM TREAD DEPTH LIMIT (3): CAUTION... - Page 42 CAUTION Make sure that there is a certain idle The brake control lever is positioned ergo- stroke in the movement of the lever (8), It is possible to adjust the distance be- nomically during the assembly of the vehicle. to prevent the brake from remaining ap- tween the lever (1) end and the grip (2), by If necessary, it is possible to adjust the plied and the consequent untimely wear...
- Page 43 CO (carbon monoxide) and of the HC (unburned hydrocarbons) contained in the system works effectively. exhaust gases, changing them into carbon If the noise produced by the exhaust system dioxide and steam, respectively. increases, immediately contact your aprilia Official Dealer. use and maintenance ETV mille Caponord...