APRILIA ETV mille Manuals

APRILIA ETV mille Manuals

Manuals and User Guides for APRILIA ETV mille. We have 2 APRILIA ETV mille manuals available for free PDF download: Manual, Workshop Manual

APRILIA ETV mille Workshop Manual

APRILIA ETV mille Workshop Manual (352 pages)

Brand: APRILIA | Category: Motorcycle | Size: 15.54 MB

Table of Contents

Introduction Introduction

3
- Table of Contents
  3
- Release 00/2004-04 Update
  4
  - Manual Updates
    4
  - List of Manual Pages and Update Numbers
    4
- Reference Guide
  7
- Foreword
  8
- Reference Manuals
  8
  - Engine Workshop Manuals
    8
  - Parts Catalogues
    8
  - Special Tools Catalogues
    8
  - Owner's Manuals
    8
- Safety Information
  9
- Safety Information
  10
  - Conventions Used in the Manual
    10
- Abbreviations/Symbols
  11
  - Conventions
    11
General Information General Information

15
- Location of Serial Numbers
  16
  - Frame Number
    16
  - Engine Number
    16
- Warnings Concerning Fuel, Lubricants, Coolant and Other Component Parts
  16
  - Fuel
    16
  - Engine Oil
    17
  - Front Fork Fluid
    17
  - Brake Fluid
    17
  - Coolant
    18
  - Clutch Fluid
    18
  - Carbon Oxide
    19
  - Hot Component Parts
    19
- Running-In Recommendations
  19
- Spare Parts
  20
- Specifications
  20
- Lubricant Chart
  23
- Consumables
  24
  - Product Features
    24
  - Product Applications
    25
- Special Tools
  28
  - Sundry Tools
    28
  - Engine Tools
    29
- Placing the Motorcycle on the Service Stands
  30
  - Placing the Motorcycle on the Front Wheel Stand
    30
  - Placing the Motorcycle on the Centre Stand
    31
- How to Apply the Decals
  32
- Torque Figures
  34
Adjustments

37
- Periodic Maintenance Chart
  39
- Lubrication Points
  42
- Instrument Panel Light Intensity
  43
  - How to Toggle between Odometer/Trip Meter
    44
  - Measurement Units (Km/MI, L /Gal, °C/°F)
    44
  - Setting the Clock (Hours and Minutes)
    45
  - Instrument and Indicator Chart
    45
  - Battery
    48
    
    Cleaning and Checking Battery Terminals and Lead Connections
    49
    
    Charging the Battery
    50
    
    Long Inactivity
    50
  - Electric Components
    50
  - Jump-Starting
    51
  - Spark Plugs
    52
  - Draining the Fuel Tank
    54
  - Air Cleaner
    55
  - Throttle
    57
    
    Checking for Throttle Proper Operation
    57
    
    Idling Adjustment
    57
    
    Throttle Cable Play Adjustment
    57
  - Checking and Topping up Engine Oil Level
    59
- Multifunction Computer
  43
  - Key
    43
  - Programming Buttons
    43
- Engine Oil and Filter Change
  60
- Bleeding the Clutch
  75
- Changing the Front Brake Fluid
  76
- Changing the Rear Brake Fluid
  77
- Adjusting the Front Brake Lever and Clutch Lever
  78
- Changing the Clutch Fluid
  78
- Adjusting Rear Brake Lever Play
  79
- Adjusting the Gear Shift Lever
  79
- Checking Brake Pads for Wear
  80
- Steering
  81
  - Checking Play in the Bearings
    81
  - Adjusting Play in the Bearings
    81
- Inspecting the Front Suspension
  83
  - Front Suspension
    83
- Rear Swinging Arm
  84
  - Swinging Arm Adjustment
    84
- Rear Suspension Inspection
  85
- Front Wheel
  87
- Rear Wheel
  87
- Adjusting Wheel Spoke Tension
  88
- Drive Chain
  89
  - Chain Slack Inspection
    90
  - Checking Chain and Sprockets
    91
  - For Wear
    91
  - Cleaning and Lubrication
    92
  - Drive Chain Guide Plate Inspection
    93
  - Chain Slider Inspection
    93
- Exhaust Manifold Nuts
  89
- Tyres
  94
- Brake and Clutch Lines
  95
- Coolant Pipes
  95
- Fuel Lines
  95
Engine Engine

107
- Specifications and Technical Information
  108
  - Technical Data
    108
  - Maintenance Intervals
    108
  - Troubleshooting
    108
  - Sealants
    108
  - Lubricants
    108
  - Special Tools
    108
  - Torque Figures
    108
  - Preconditions for Maintenance
    108
  - And Repair Work
    108
- Engine Components that Can be Removed with the Engine Installed in the Frame
  109
  - Clutch Slave Cylinder Removal
    111
- Taking the Engine out of the Frame
  112
- Fitting the Engine in the Frame
  120
Fuel System Fuel System

123
- Fuel Tank
  124
  - Maintenance
    125
  - Inspecting the Fuel Lines
    125
- Draining the Fuel Tank
  126
- Removing the Fuel Pump Assembly
  126
- Removing the Fuel Delivery Filter
  127
- Removing the Fuel Sensor
  127
- Fuel Pump Removal
  128
- Engine Management
  129
  - General Information
    129
  - Sensors
    130
  - Fuel Injection Layout
    132
  - Engine Control Unit Connectors
    133
  - Automatic Operation Test
    134
  - Electronic System Troubleshooting Based on Display Information
    134
- Throttle Body
  135
  - Throttle Body Removal
    135
  - Removing the Injectors
    136
- Dismantling the Throttle Body
  137
- Throttle Body Inspection
  138
  - Testing Injector Operation
    138
  - Throttle Body
    138
  - Throttle Position Sensor
    138
  - Cylinder Synchronisation
    139
  - Setting the Co Rate
    140
  - Setting the Throttle Position Sensor
    142
Cooling System Cooling System

145
- Description
  146
- Removing the Radiator
  148
- Removing the Cooling Fan
  149
- Removing the Coolant Thermistors
  150
- Removing the Thermal Expansion Valve
  151
- Removing the Expansion Reservoir
  152
Electrical System

155
- Layout of Electrical Components
  156
- Foreword
  158
  - Electrical Connectors
    158
  - Wiring Colour Codes
    158
- Charge System Inspection
  159
- Checking Charge Voltage
  159
  - Alternator Loadless Operation Test
    159
  - Alternator Continuity Test
    160
  - Charge System Layout
    160
  - Rectifier Test
    161
  - Injection Supply Wiring Diagram
    162
  - Injection System
    162
- Troubleshooting
  162
  - Bank Angle Sensor Test
    163
  - Injection Relay Test
    163
  - Ignition/Injection System
    164
  - Fault Codes
    165
  - In the Event of a Fault
    165
  - Troubleshooting
    165
  - Electronic System Troubleshooting Based on Display Information
    166
  - Hook-Up Diagram of Engine Control Unit
    167
  - Automatic Air Adjustment Motor
    169
  - Injector Test
    169
  - Throttle Position Sensor Test
    170
  - Air Thermistor Test
    171
  - Coolant Thermistor Test
    172
  - Ignition Coil Test
    173
  - Crankshaft Position Sensor Test
    174
  - Fuel Pump System
    175
  - Wiring Diagram
    175
  - Fuel Pump Test
    176
  - Test of Fuel Pump Relay and Engine Cutout Relay
    176
  - Safety Lockout System
    177
  - Wiring Diagram
    177
  - Safety Lockout System Operation
    178
  - Starter Relay Test
    179
  - Diode Test
    180
  - Side Stand Switch Test
    181
  - Diode Module Test
    182
  - Testing the Safety Lockout System Switches
    183
  - Cooling Fan
    184
  - Cooling Fan Test
    184
  - Wiring Diagram
    184
- Safety Lockout System
  
  185
  - Wiring Diagram
    185
  - Air Temperature Sensor
    186
  - Engine Oil Pressure Sensor
    187
  - Speed Sensor
    188
  - Fuel Sensor
    189
  - Coolant Temperature Sensor
    190
  - Light System
    191
    
    Wiring Diagram
    191
    
    Light Relay Test
    192
- Visual and Acoustic Signalling System
  
  193
  - Wiring Diagram
    193
  - Warning Horn Test
    194
  - Flasher Test
    194
- Visual and Acoustic Signalling System
  
  195
  - Wiring Diagram
    195
  - Switches
    196
- Battery
  
  197
  - First-Time Installation
    197
  - Maintenance
    199
  - Inspection
    199
  - Return under Warranty
    199
  - Bulb Replacement
    200
    
    Headlight Bulb Replacement
    200
    
    Replacing the Front Direction Indicator Bulbs
    202
    
    Replacing the Rear Direction Indicator Bulbs
    203
    
    Tail Light Bulb Replacement
    204
  - Replacing the Fuses
    205
- Beam Height Setting
  
  206
  - Beam Centring
    207
  - Wiring Diagram
    208
Chassis

213
- Bodywork
  215
  - Passenger Seat
    215
- Removing the Rider Seat
  217
- Removing the Side Body Panels
  218
- Removing the Fuel Tank
  219
- Fuel Tank Filler Cap Removal
  221
- Airbox Removal
  222
- Battery Removal
  223
- Removing the Engine Control Unit
  224
- Removing the Left Handlebar
  225
  - Grip
    225
- Removing the Clutch Control
  226
- Removing the Throttle Control
  228
- Removing the Front Brake Control
  229
- Removing the Right-Hand Handlebar Switchgear
  230
- Removing the Ignition Switch/Steering Lock
  231
- Removing the Handlebar
  232
- Removing the Front Fairing
  233
- Headlight Removal
  235
- Removing the Instrument Panel
  235
- Removing the Front Indicators
  236
- Removing the Front Mudguard
  236
- Removing the Lower Sump Guard
  237
- Removing the Upper Sump Guard
  237
- Warning Horn Removal
  237
- Removing the Instrument Panel/ Front Fairing Subframe
  238
- Removing the Front Fairing Lower Lockup
  239
- Grab Rail Removal
  240
- Tail Light Removal
  240
- Removing the Passenger Seat Lock
  241
- Removing the Seat Lower Moulded Cover
  242
- Removing the Rear Direction Indicators
  243
- Removing the Seat End Cover
  244
- Removing the Number Plate Bracket
  246
- Removing the Passenger Footpegs
  247
- Removing the Left-Hand Rider Footpeg Bracket
  248
  - Removing the Right-Hand Rider Footpeg Bracket
    248
  - Removing the Rider Footpeg
    249
  - Removing the Gear Shift Lever Assembly
    249
  - Removing the Rear Brake Lever
    250
  - Exhaust Silencer Removal
    251
  - Removing the Exhaust Pipes
    252
  - Side Stand Removal
    253
  - Removing the Engine Oil Tank
    254
  - Oil Cooler Removal
    255
  - Upper Chain Guard Removal
    255
  - Removing the Chain Guard
    256
  - Removing the Drive Chain Slider
    257
  - Rear Subframe Removal
    258
  - Removing the Side Guards
    259
  - Removing the Inner Guard
    260
  - Removing the Sump Guard Protection
    261
  - Frame Removal
    262
- Front Wheel
  264
  - Adjusting Wheel Spoke Tension
    264
  - Wheel Removal
    265
  - Wheel Hub Disassembly
    266
  - Wheel Component Inspection
    267
  - Refitting the Wheel
    268
- Rear Wheel
  270
  - Adjusting Wheel Spoke Tension
    270
  - Wheel Removal
    271
  - Dismantling the Final Drive Assembly
    272
  - Wheel Hub Disassembly
    273
  - Component Inspection
    274
  - Refitting the Wheel
    275
- Front Brake
  276
  - Replacing the Brake Pads
    277
  - Brake Disc Inspection
    278
  - Brake Disc Removal
    278
  - Removing the Brake Master Cylinder
    278
- Rear Brake
  279
  - Replacing the Brake Pads
    280
  - Brake Disc Inspection
    281
  - Brake Disc Removal
    281
  - Removing the Brake Master Cylinder
    282
- Steering
  283
  - Headstock Removal
    284
  - Component Inspection
    285
  - Headstock Re-Assembly
    285
- Front Fork
  286
  - Changing Front Fork Oil
    287
  - Removing the Stanchion Tubes - Sliders
    288
  - Disassembling the Stanchion Tubes - Sliders
    288
  - Component Inspection
    291
  - Stanchion Tube - Slider Assembly
    292
  - Sliders
    294
- Rear Swinging Arm
  295
  - Removing the Rear Swinging Arm
    295
  - Dismantling the Swinging Arm
    297
  - Component Inspection
    298
  - Installing the Swinging Arm
    299
- Rear Suspension
  301
- Dismantling the Drive Chain
  305
  - Chain Tool
    305
  - Breaking the Chain
    306
  - Fitting the Connecting Link
    307
  - Riveting the Link
    308
Repair Information Repair Information

311
- Troubleshooting
  312
  - Engine
    312
  - Battery
    317
  - Electrical System
    317
  - Brakes
    318
  - Chassis
    318
- Routing and Connections of Wiring, Cables and Hoses
  
  320
  - Front Brake Hoses
    320
  - Rear Brake Hoses
    320
  - Fuel System Hoses
    321
  - Clutch Hose
    322
  - Pressure Tubes for Ppc Device
    322
  - Cooling System Tubes
    323
  - Throttle Cables
    324
  - Engine Oil Tubes
    325
  - Breather and Drain Hoses
    326
  - Wiring
    327
- Electrical System Inspection
  
  332
  - Spark Plugs (no Spark)
    332
  - Problems with Battery Charging
    332
  - Problems with Ignition And/Or
    332
  - Starting
    332
  - Problems with the Auxiliary Systems
    332
- Electrical System Inspection
  
  333
  - Engine
    333
  - Throttle Body Components
    333
  - Fuel System
    333
  - Electrical System
    333
  - Front Braking System
    333
  - Rear Braking System
    333
  - Cooling System
    334
  - Wheels
    334
  - Front Suspension
    334
  - Rear Suspension
    334
  - Steering
    334
  - Capacities - Fluid Specifications
    334
  - Chassis (Frame / Seat Subframe / Instrument Panel Mount)
    334
  - Abs
    338
    
    Description
    341
    
    Component Maintenance
    342
    
    Replacing the Front Wheel
    342
    
    Sensor
    342
    
    Removing the Abs Controller
    343
    
    Replacing the Rear Wheel
    343
    
    Sensor
    343
    
    Bleeding Abs Equipped Brakes
    344
    
    Troubleshooting
    345
  - Wiring Diagram
    349

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APRILIA ETV mille Manual

APRILIA ETV mille Manual (372 pages)

Brand: APRILIA | Category: Motorcycle | Size: 16.22 MB

Table of Contents

Português

4
- Mensagens de Segurança
  2
- Informações Técnicas
  2
- Advertências - Precauções Avisos Gerais
  2
  - Table of Contents
    4
- Colocação Dos Elementos Principais
  12
- Colocação Dos Comandos/Instrumentos
  14
- Instrumentos E Indicadores
  15
- Principais Comandos Simples
  22
- Peças Auxiliarias Anexas
  26
- Accessories
  30
- Componentes Principais
  31
- Normas para O Uso
  46
- Manutenção
  60
  - Transporte
    107
- Limpeza
  107
- Dados Técnicos
  110
English

252
- Arrangement of the Instruments/Controls
  262
- Instruments and Indicators
  263
- Main Independent Controls
  270
- Auxiliary Equipment
  274
- Accessories
  278
- Main Components
  279
- Instructions for Use
  294
- Maintenance
  308
- Transport
  355
  - Cleaning
    355
- Technical Data
  358

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