APRILIA ETV mille Workshop Manual page 213

CHASSIS
CONTENTS
7.1 BODYWORK..................................... 7-4-00
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7.1.1 RELEASING/LOCKING THE
PASSENGER SEAT .............................. 7-6-00
7.1.2 REMOVING THE RIDER SEAT............. 7-6-00
7.1.3 REMOVING THE SIDE BODY PANELS 7-7-00
7.1.4 REMOVING THE FUEL TANK .............. 7-8-00
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7.1.5 FUEL TANK FILLER CAP REMOVAL 7-10-00
7.1.6 AIRBOX REMOVAL ............................ 7-11-00
7.1.7 BATTERY REMOVAL ......................... 7-12-00
7.1.8 REMOVING THE ENGINE CONTROL
UNIT ..................................................... 7-13-00
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7.1.9 REMOVING THE LEFT HANDLEBAR
GRIP..................................................... 7-14-00
7.1.10 REMOVING THE CLUTCH CONTROL 7-15-00
7.1.11 REMOVING THE LEFT-HAND
HANDLEBAR SWITCHGEAR ............. 7-16-00
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7.1.12 REMOVING THE THROTTLE
CONTROL............................................ 7-17-00
7.1.13 REMOVING THE FRONT BRAKE
CONTROL............................................ 7-18-00
7.1.14 REMOVING THE RIGHT-HAND
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HANDLEBAR SWITCHGEAR ............. 7-19-00
7.1.15 REMOVING THE IGNITION
SWITCH/STEERING LOCK................. 7-20-00
7.1.16 REMOVING THE HANDLEBAR.......... 7-21-00
7.1.17 REMOVING THE REARVIEW
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MIRRORS ............................................ 7-21-00
7.1.18 REMOVING THE FRONT FAIRING .... 7-22-00
7.1.19 REMOVING THE INSTRUMENT
PANEL ................................................. 7-24-00
7.1.20 HEADLIGHT REMOVAL ..................... 7-24-00
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7.1.21 REMOVING THE FRONT
MUDGUARD ........................................ 7-25-00
7.1.22 REMOVING THE FRONT
INDICATORS ....................................... 7-25-00
7.1.23 REMOVING THE UPPER SUMP
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GUARD ................................................ 7-26-00
7.1.24 REMOVING THE LOWER SUMP
GUARD ................................................ 7-26-00
7.1.25 WARNING HORN REMOVAL ............. 7-26-00
7.1.26 REMOVING THE INSTRUMENT PANEL/
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FRONT FAIRING SUBFRAME............ 7-27-00
7.1.27 REMOVING THE FRONT FAIRING
LOWER LOCKUP................................ 7-28-00
7.1.28 TAIL LIGHT REMOVAL....................... 7-29-00
9 7.1.29 GRAB RAIL REMOVAL ...................... 7-29-00
7.1.30 REMOVING THE PASSENGER
SEAT LOCK......................................... 7-30-00
7.1.31 REMOVING THE SEAT LOWER
MOULDED COVER ............................. 7-31-00
7.1.32 REMOVING THE REAR DIRECTION
INDICATORS ....................................... 7-32-00
7.1.33 REMOVING THE SEAT END COVER. 7-33-00
7.1.34 REMOVING THE NUMBER PLATE
BRACKET............................................ 7-35-00
7.1.35 REMOVING THE PASSENGER
FOOTPEGS ......................................... 7-36-00
7.1.36 REMOVING THE LEFT-HAND RIDER
FOOTPEG BRACKET ......................... 7-37-00
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CHASSIS
7.1.37 REMOVING THE RIGHT-HAND RIDER
FOOTPEG BRACKET ......................... 7-37-00
7.1.38 REMOVING THE RIDER FOOTPEG... 7-38-00
7.1.39 REMOVING THE GEAR SHIFT LEVER
ASSEMBLY ......................................... 7-38-00
7.1.40 REMOVING THE REAR BRAKE LEVER 7-39-00
7.1.41 EXHAUST SILENCER REMOVAL ...... 7-40-00
7.1.42 REMOVING THE EXHAUST PIPES.... 7-41-00
7.1.43 SIDE STAND REMOVAL..................... 7-42-00
7.1.44 REMOVING THE ENGINE OIL TANK. 7-43-00
7.1.45 OIL COOLER REMOVAL .................... 7-44-00
7.1.46 UPPER CHAIN GUARD REMOVAL ... 7-44-00
7.1.47 REMOVING THE CHAIN GUARD ....... 7-45-00
7.1.48 REMOVING THE DRIVE CHAIN
SLIDER ................................................ 7-46-00
7.1.49 REAR SUBFRAME REMOVAL........... 7-47-00
7.1.50 REMOVING THE SIDE GUARDS........ 7-48-00
7.1.51 REMOVING THE INNER GUARD ....... 7-49-00
7.1.52 REMOVING THE SUMP GUARD
PROTECTION...................................... 7-50-00
7.1.53 FRAME REMOVAL.............................. 7-51-00
7.2 FRONT WHEEL .............................. 7-53-00
7.2.1 ADJUSTING WHEEL SPOKE
TENSION ............................................. 7-53-00
7.2.2 WHEEL REMOVAL ............................. 7-54-00
7.2.3 WHEEL HUB DISASSEMBLY............. 7-55-00
7.2.4 WHEEL COMPONENT INSPECTION . 7-56-00
7.2.5 REFITTING THE WHEEL .................... 7-57-00
7.3 REAR WHEEL ................................ 7-59-00
7.3.1 ADJUSTING WHEEL SPOKE
TENSION ............................................. 7-59-00
7.3.2 WHEEL REMOVAL ............................. 7-60-00
7.3.3 DISMANTLING THE FINAL DRIVE
ASSEMBLY ......................................... 7-61-00
7.3.4 WHEEL HUB DISASSEMBLY............. 7-62-00
7.3.5 COMPONENT INSPECTION ............... 7-63-00
7.3.6 REFITTING THE WHEEL .................... 7-64-00
7.4 FRONT BRAKE .............................. 7-65-00
7.4.1 REPLACING THE BRAKE PADS ....... 7-66-00
7.4.2 BRAKE DISC INSPECTION ................ 7-67-00
7.4.3 BRAKE DISC REMOVAL .................... 7-67-00
7.4.4 REMOVING THE BRAKE MASTER
CYLINDER ........................................... 7-67-00
7.5 REAR BRAKE................................. 7-68-00
7.5.1 REPLACING THE BRAKE PADS ....... 7-69-00
7.5.2 BRAKE DISC INSPECTION ................ 7-70-00
7.5.3 BRAKE DISC REMOVAL .................... 7-70-00
7.5.4 REMOVING THE BRAKE MASTER
CYLINDER ........................................... 7-71-00
7.6 STEERING ..................................... 7-72-00
7.6.1 HEADSTOCK REMOVAL.................... 7-73-00
7.6.2 COMPONENT INSPECTION ............... 7-74-00
7.6.3 HEADSTOCK RE-ASSEMBLY ........... 7-74-00
7.7 FRONT FORK................................. 7-75-00
7.7.1 CHANGING FRONT FORK OIL .......... 7-76-00
7.7.2 REMOVING THE STANCHION
TUBES - SLIDERS.............................. 7-76-00
7.7.3 DISASSEMBLING THE STANCHION
TUBES - SLIDERS.............................. 7-77-00
7.7.4 COMPONENT INSPECTION ............... 7-80-00
ETV mille
Release 00/2004 - 04