Ford 1997 Aerostar Workshop Manual page 34

1997 Aerostar/Ranger
12 N800199-S8M
13 3A733
14 6B209
15 N60608-S2
16 N807124-S2
17 3F671
18 N802096-S2
19 8509
A —
B —
C —
12. Disconnect crank position sensor (CKP) wiring.
13. Remove heater water return hose at water pump.
14. Remove bypass hose from fitting at intake manifold (9424).
15. CAUTION: Use care not to damage the throttle linkage or fuel lines.
On Ranger only, remove 3 screws securing A/C compressor to power steering pump support bracket.
Using a piece of wood bridged from the top of the battery to the throttle body (9E926), suspend the
A/C compressor with a wire tie or other suitable material.
16. Using a Torx® 50 driver, remove enginedrive belt tensioner (6B209) assembly.
17. On Aerostar only, if equipped with auxiliary heater, remove screw retaining auxiliary heater tube
bracket at power steering pump support bracket.
18. Remove lower radiator hose at radiator and water pump.
19. Remove 5 screws retaining power steering pump support bracket to the engine (6007) and secure
power steering pump and bracket assembly toward battery tray.
20. Remove 12 water pump retaining bolts and note bolt location.
21. Remove water pump and discard old water pump gasket.
Installation
NOTE: Lightly oil all bolts and stud threads before installation except those requiring special
sealant.
1. Clean gasket surfaces on engine front cover (6019) and water pump carefully. (Use care as
file://C:\TSO\tsocache\VDTOM_5368\SVK~us~en~file=SVK31B20.HTM~gen~ref.HTM
Bolt
Power Steering Pump Pulley
Drive Belt Tensioner
Bolt
Bolt
Belt Adjuster
Bolt
Water Pump Pulley
Tighten to 40-55 Nm
(30-41 Lb-Ft)
Tighten to 21-29 Nm
(15-21 Lb-Ft)
Tighten to 53-72 Nm
(39-53 Lb-Ft)
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2011-04-27