Hummer H1 Service Manual page 559

9-22 Axles, Suspension, and Frame
Installation
1. Position outer boot and two clamps on shaft near outer
joint.
2. Apply packet of grease to outer joint.
3. Position outer boot over outer joint housing and secure
clamp with boot banding tool J–22610.
4. Secure smaller clamp on boot and shaft with tool J–22610.
5. Clamp shaft in vise with protective jaws.
6. Position two clamps on shaft (Figure 9-49).
INNER JOINT HOUSING
RETAINING RING
RETAINING CLIP
INNER RACE
BEARING
ASSEMBLY
INNER BOOT
BEARING
OUTER
RACE
INNER RACE
Figure 9-46: Halfshaft Boot Replacement
INNER BOOT
SHAFT
SNAPRING
OUTER RACE
Figure 9-47: Halfshaft Boot Replacement
INNER BOOT
RETAINING
CLIP
SNAP RING
GROOVE
GROOVE
SNAP RING
Figure 9-48: Halfshaft Boot Replacement
OUTER BOOT
Figure 9-49: Halfshaft Boot Replacement
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7. Install inner boot on shaft. Push boot past groove on shaft.
8. Install the snap ring and retaining clip into grooves on
shaft (Figure 9-48).
9. Align chamfer splines of inner bearing assembly with
spline of shaft. Use press or rawhide hammer to install
inner race until it snaps in place - flush against spacer ring.
10. Position six ball bearings into bearing assembly and retain
with a slight amount of grease (Figure 9-46).
INNER BOOT
OUTER JOINT
OUTER
CV JOINT
ASSEMBLY
®