Hummer H1 Service Manual page 617

9-80 Axles, Suspension, and Frame
4. Remove four nuts, washers, bolts, and winch from front
bumper (Figure 9-186).
CLAMP
WINCH
FRONT BUMPER
Figure 9-186: Winch and Winch Cables
5. Remove two bolts and clamps securing winch cables to
winch.
6. Remove bolt and control box cover from winch.
7. Remove capscrew, washer, and negative winch cable from
winch.
8. Remove bolt and positive winch cable from winch.
Installation
1. Install positive winch cable on winch with bolt
(Figure 9-186).
2. Install negative winch cable on winch with washer and
capscrew.
3. Coat motor end of winch with coating compound.
4. Install control box cover on winch with bolt.
5. Secure two winch cables to winch with two clamps and
bolts.
6. Install winch on front bumper with four washers, bolts,
and nuts. Tighten bolts to 60 lb-ft (81 N•m).
7. Route winch power cables through the splash shield.
8. Install winch cables on frame bracket with clamp,
capscrew, lockwasher, and nut (Figure 9-185).
9. Connect battery ground cables (Section 12).
POSITIVE
WINCH
CONTROL
CABLE
BOX
COVER
NEGATIVE
WINCH
CABLE
_________________________________________
Winch Cable Replacement
WARNING: To avoid injury, wear gloves when han-
dling winch cable.
Removal
1. Unwind winch cable.
2. Remove set screw and winch cable/hook assembly from
drum assembly (Figure 9-187).
SET SCREW
CABLE ANCHOR
Figure 9-187: Winch Cable
Installation
3. Install winch cable/hook assembly on drum assembly with
set screw.
CAUTION: Install winch cable on drum under a load of at
least 500 lb (227 kg), or outer wraps will draw into
inner wraps and damage cable.
NOTE: Spool winch cable according to rotation label on
winch or brake will not function.
4. Rewind and lubricate winch cable.
®
CABLE/HOOK
ASSEMBLY