Hummer H1 Service Manual page 801

12-30 Electrical System
STARTER
Removal
1. Disconnect battery negative cable(s) and winch negative
cable, if equipped.
2. Remove converter housing cover.
3. Remove cap and/or adhesive sealant from starter terminal
(Figure 12-53).
4. Disconnect starter cable or cables from starter terminals
(Figures 12-53 and 12-54).
5. Disconnect solenoid wire from solenoid.
6. Remove starter cable clamp.
7. Loosen locknut and washer securing stud at front of starter
to bracket.
8. Have helper support starter and remove starter bolts. Then
lower and remove starter and shim (if used).
SHIM PACK
STARTER BOLT
4-1-00
_______________________________________________________
STARTER
SOLENOID
SOLENOID WIRE
CLIP
TERMINAL
Figure 12-53: Starter Mounting
Installation
1. Position shim pack on starter.
2. Position starter in converter housing.
3. Slide starter stud into chassis bracket. Be sure stud nut and
washer are behind bracket.
4. Install and tighten starter bolts to 40 lb-ft (54 N•m).
5. Tighten stud nut to 24 lb-ft (33 N•m).
6. Attach starter cable clamp to chassis.
7. Connect solenoid wire to solenoid terminal with clip and
screw. Tighten screw to 22 lb-in. (2 N•m).
8. Connect starter cable to starter terminal. Tighten nut to 25-
31 lb-ft (34-42 N•m).
9. Cover starter terminal and solenoid terminal with silicone
sealer.
10. Install converter housing covers.
11. Connect battery negative cable.
STARTER STUD
CHASSIS
BRACKET
CLAMP
STARTER
CABLE
®