G en eral E ngine M e c h a n ic a l.........................................................................................................................................................6 A - 1

2 .5 L iter L 4 ......................................................................................................................................................................................6 A 1 - 1

2 .8 L iter V 6 ...................................................................................................................................................................................... 6 A 2 - 1

4 .3 L ite r V 6 ......................................................................................................................................................................................6 A 3 - 1

4 .8 L ite r L 6 ......................................................................................................................................................................................6 A 4 - 1

V 8 E n g in e ......................................................................................................................................................I ............................... 6 A 5 - 1

6 .2 L ite r D ie s e l............................................................................................................................................ I ............................... 6 A 7 - 1

M odel IM EF C arb ureto r . .

M odel M 4M EF C a rb u re to r

E ngine E le c t r ic a l...............

GENERAL ENGINE MECHANICAL

SUBJECT

G en eral In fo rm a tio n ....................................................................................................................................................................... 6 A - 1

S ta te m e n t on C lean liness and C a r e ................................................................................................ ................................. 6 A - 1

Use of R TV S e a le r and A n a ero b ic G asket E lim in a to r................................................................................................ 6 A - 2

R eplacing E ng ine G a s k e ts ...................................................................................................................................................... 6 A - 2

C y lin d er B ores, P istons, R ings, and C on n ectin g R o d s ................................................................................................ 6 A - 2

M easu ring C y lin d e r Bore T a p e r and O u t-o f-R o u n d (All M o d e ls )..........................................................................6 A - 2

C ylin d e r B ore R e con d itio nin g (2 .5 L E n g in e s ) ............................................................................................................ 6 A - 3

C ylin d er B ore R e con d itio nin g (2 .8 L E n g in e s ) ............................................................................................................ 6 A - 4

C ylin d er B ore R e con d itio nin g (All E xcept 2 .5 L and 2 .8 L E n g in e s ).................................................................. 6 A - 4

B o r in g ............................................................................................................................................................................................. 6 A - 4

H o n in g ............................................................................................................................................................................................. 6 A - 5

Piston and C onnecting Rod A s s e m b lie s ........................................................................................................................ 6 A - 5

Piston S electio n (2 .5 L and 2 .8 L E n g in e s )....................................................................................................................6 A - 8

Piston S electio n (All E xcept 2.5 L and 2 .8 L E n g in e s )............................................................................................. 6 A - 8

C am sh aft B e a rin g s ..........................................................................................................................................................................6 A -1 2

C am shaft B earing R ep lacem en t (2 .5 L and 6 .2 L E n g in e s )................................................................................... 6 A -1 2

C am sh aft B earing R e p la c em e n t (All E xcept 2 .5 L and 6 .2 L E n g in e s )..............................................................6 A -1 2

H ydraulic L ifte rs .............................................................................................................................................................................. 6 A -1 3

In sp ection B efore D is a s s e m b ly ............................................................................................................................................ 6 A -1 3

H ydraulic L ifte r O v e rh a u l........................................................................................................................................................ 6 A -1 3

V alve L ifte r L eak-D o w n Rate T est (F lat T y p e Lifters O n l y ) ....................................................................................6 A -1 5

C ylin d er H e a d ................................................................................................................................................................................... 6 A -1 6

D is a s s e m b ly .................................................................................................................................................................................6 A -1 6

C lean in g and In s p e c tio n ........................................................................................................................................................ 6 A -1 6

R e p a i r .............................................................................................................................................................

A s s e m b ly ........................................................................................................................................................

M easu ring M ain Bearing C le a r a n c e ....................................................................................................................................... 6 A -1 9

M easu ring C o n n ectin g Rod Bearing C le a r a n c e ...............................................................................

S pecial T o o l s ...................................................................................................................................................

SECTION 6

ENGINE

CONTENTS

SECTION 6A

CONTENTS

6A-1

PAGE

...........................6 C 1 - 1

...........................6 C 2 - 1

............................. 6 D - 1

PAGE

........................... 6 A -1 7