Chevrolet 1988 Light Duty Truck Repair Manual page 326

5-12 BRAKES
B o ot
S ile n c e r
V a cu u m C h e c k Valve
G r o m m e t
F ront H o u s in g Seal
P rim ary P is to n B e a rin g
Rear H o u s in g
Front H o u s in g
Return S p rin g
P iston Rod (Gaged)
R e ac tio n R e ta in e r
Power Head S ile n c e r
D ia p hrag m R e ta in er
Prim ary D ia p h ra g m
Primary S u p p o rt Plate
S e c o n d a ry P is to n Bearing
H o u s in g D ivid e r
S e c o n d a ry D ia p h ra g m
S e c o n d a ry S u p p o rt Plate
R e a c tio n Disc
R e a c tio n P isto n
R e a c tio n B o d y R eta iner
R ea c tio n B o dy
A ir Valve S p rin g
R e a ctio n B u m p e r
R e ta in in g Ring
Filte r
30. R e ta in e r
31. O-Ring
32. A ir Valve Push Rod A s s e m b ly
33. P ower P is to n
J 28458 Power Piston Seal Protector
J 22647 Pushrod Height Gage
1
. Lubricated O-ring (31) onto the air valve pushrod as­
sembly (32).
2. Air valve pushrod assembly (32) into the power pis­
ton (41).
3. Retainer (30) and seat.
4. Filter (29) over the pushrod eyelet and into the
power piston (41) (figure 27).
5. Retaining ring (28) onto the air valve pushrod as­
sembly (32).
6
. Reaction bum per (27) and air valve spring (26).
7. Reaction piston (23) and reaction disc (22) into the
reaction body (25).
8
. Reaction body (25).
9. Reaction body retainer (24).
• Lubricate the inside diam eter of the secondary dia­
20
phragm ( ) lip, inside diam eter of the prim ary dia­
phragm (16) lip and the secondary piston bearing
(18) with a thin layer of silicone grease.
10. Secondary diaphragm (20) into the secondary sup­
2 1
port plate ( ).
Figure 25 — Tandem Vacuum Booster Components
11. Secondary diaphragm (20) and support plate (21)
over the power piston assem bly (41) and pushrod
(32) (figure 28).
• Use J 28458 as a guide to protect the power
piston.
12. Secondary piston bearing (18) into the housing di­
vider (19) with the flat surface of the bearing on the
same side as the six raised lugs on the divider.
13. Secondary piston bearing (18) and housing divider
(19) over the pow er piston assem bly (41) and
pushrod (32). Use J 28458 as a guide (figure 29).
14. Primary diaphragm (16) into the prim ary support
plate (17).
• Fold the prim ary diaphragm (16) up, away from the
prim ary support plate (17).
15. Primary diaphragm (16) and support plate (17) over
the power piston assem bly (41) and pushrod (32).
• Fold the primary diaphragm (16) back into position
and pull the outside edge of the diaphragm over the
formed flange of the housing divider (19).
F-05892