KTM 250 EXC SIX DAYS TPI 2022 Manuals

Manuals and User Guides for KTM 250 EXC SIX DAYS TPI 2022. We have 2 KTM 250 EXC SIX DAYS TPI 2022 manuals available for free PDF download: Owner's Manual, Setup Instructions

KTM 250 EXC SIX DAYS TPI 2022 Owner's Manual (182 pages)

Brand: KTM | Category: Motorcycle | Size: 10.13 MB

Table of Contents
4
Means of Representation
8
Symbols Used
8
Formats Used
8
Safety Advice 2
9
Use Definition - Intended Use
9
Misuse
9
Degrees of Risk and Symbols
10
Tampering Warning
10
Safe Operation
10
Protective Clothing
11
Work Rules
11
Environment
11
Owner's Manual
12
Important Notes 3
13
Manufacturer Warranty, Implied Warranty
13
Fuel, Auxiliary Substances
13
Spare Parts, Technical Accessories
13
Service
13
Figures
13
Customer Service
13
View of Vehicle
14
View of Vehicle, Front Left (Example)
14
View of Vehicle, Rear Right (Example)
15
Serial Numbers
16
Vehicle Identification Number
16
Type Label
16
Key Number (All EXC Models)
16
Engine Number
16
Fork Part Number
17
Shock Absorber Article Number
17
Controls
18
Clutch Lever
18
Hand Brake Lever
18
Throttle Grip
18
Stop Button (All EXC Models)
18
Stop Button (All XC-W Models)
19
Horn Button (All EXC Models)
19
Light Switch (All EXC Models)
19
Light Switch (All XC-W Models)
19
Turn Signal Switch (All EXC Models)
20
Emergency off Switch (All EXC Models)
20
Start Button
20
Map Switch (All Special Models)
20
Overview of Indicator Lights (All EXC Models)
21
Overview of Indicator Lights (All XC-W Models)
21
Opening the Fuel Tank Filler Cap
21
Closing the Fuel Tank Filler Cap
22
Opening 2-Stroke Oil Tank Cap
22
Closing 2-Stroke Oil Tank Cap
23
Supporting Strap (All ERZBERGRODEO Models)
23
Cold Start Button
23
Idle Speed Adjusting Screw
24
Shift Lever
24
Foot Brake Lever
25
Side Stand
25
Steering Lock (All EXC Models)
25
Locking the Steering (All EXC Models)
26
Unlocking the Steering (All EXC Models)
26
Combination Instrument 7
27
Combination Instrument Overview
27
Activation and Test
27
Setting Kilometers or Miles
27
Adjusting Combination Instrument Function
28
Setting the Clock
29
Viewing the Lap Time
29
Display Mode SPEED (Speed)
30
Display Mode SPEED/H (Operating Hours)
30
Setup Menu
30
Adjusting the Unit of Measurement
31
Display Mode SPEED/CLK (Time)
32
Setting the Clock
32
Display Mode SPEED/LAP (Lap Time)
32
Viewing the Lap Time
33
Display Mode SPEED/ODO (Odometer)
33
Display Mode SPEED/TR1 (Trip Master 1)
34
Display Mode SPEED/TR2 (Trip Master 2)
34
Adjusting TR2 (Trip Master 2)
34
Display Mode SPEED/A1 (Average Speed 1)
35
Display Mode SPEED/A2 (Average Speed 2)
35
Display Mode SPEED/S1 (Stop Watch 1)
36
Display Mode SPEED/S2 (Stop Watch 2)
36
Table of Functions
37
Table of Conditions and Menu Activation
38
Preparing for Use 8
39
Advice on Preparing for First Use
39
Running in the Engine
40
Starting Power of Lithium-Ion Batteries at Low Temperatures
41
Preparing the Vehicle for Difficult Operating Conditions
41
Preparing the Vehicle for Riding on Dry Sand
41
Preparing the Vehicle for Riding on Wet Sand
43
Preparing the Vehicle for Riding on Wet and Muddy Circuits
44
Preparing Vehicle for High Temperatures or Slow Riding
44
Preparing the Vehicle for Low Temperatures or Snow
45
Riding Instructions
46
Checks and Maintenance Measures When Preparing for Use
46
Starting the Vehicle
46
Starting off
47
Shifting, Riding
47
Braking
48
Stopping, Parking
49
Transporting
49
Refueling
50
Adding 2-Stroke Oil
51
10 Service Schedule
52
Additional Information
52
Required Work
52
Recommended Work
53
Tuning the Chassis 11
55
Checking the Basic Chassis Setting with the Rider's Weight
55
Compression Damping of the Shock Absorber
55
Adjusting the Low-Speed Compression Damping of the Shock Absorber
55
Adjusting the High-Speed Compression Damping of the Shock Absorber
56
Adjusting the Rebound Damping of the Shock Absorber
57
Measuring the Dimension of the Rear Wheel Unloaded
57
Checking the Static Sag of the Shock Absorber
58
Checking the Riding Sag of the Shock Absorber
58
Adjusting the Spring Preload of the Shock Absorber
59
Adjusting the Riding Sag
60
Checking the Basic Setting of the Fork
60
Adjusting the Compression Damping of the Fork
61
Adjusting the Rebound Damping of the Fork
61
Adjusting the Spring Preload of the Fork
62
Handlebar Position
63
Adjusting the Handlebar Position
63
12 Service Work on the Chassis
66
Raising the Motorcycle with a Lift Stand
66
Removing the Motorcycle from the Lift Stand
66
Bleeding the Fork Legs
66
Cleaning the Dust Boots of the Fork Legs
67
Removing the Fork Protector
67
Installing the Fork Protector
68
Removing the Fork Legs
68
Installing the Fork Legs
69
Removing the Lower Triple Clamp (All Standard XC-W Models, All Standard EXC Models)
70
Removing the Lower Triple Clamp (All Special Models)
70
Installing the Lower Triple Clamp (All Standard XC-W Models, All Standard EXC Models)
71
Installing the Lower Triple Clamp (All Special Models)
74
Checking Steering Head Bearing Play
76
Adjusting the Steering Head Bearing Play
76
Lubricating the Steering Head Bearing
78
Removing Front Fender
78
Installing Front Fender
78
Removing the Shock Absorber
79
Installing the Shock Absorber
79
Removing the Seat
80
Mounting the Seat
80
Removing the Air Filter Box Cover
81
Installing the Air Filter Box Cover
81
Removing the Air Filter
82
Installing the Air Filter
82
Cleaning the Air Filter and Air Filter Box
83
Preparing Air Filter Box Cover for Securing
83
Removing the Main Silencer
84
Installing the Main Silencer
84
Changing the Glass Fiber Yarn Filling of the Main Silencer
84
Removing the Fuel Tank
85
Installing the Fuel Tank
87
Checking the Chain for Dirt
88
Cleaning the Chain
89
Checking the Chain Tension
89
Adjusting the Chain Tension
90
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
91
Checking the Frame
94
Checking the Link Fork
94
Checking the Throttle Cable Routing
94
Checking the Rubber Grip
95
Adjusting the Basic Position of the Clutch Lever
95
Checking/Correcting the Fluid Level of the Hydraulic Clutch
96
Changing the Hydraulic Clutch Fluid
97
Removing the Engine Guard (All Special Models)
98
Installing the Engine Guard (All Special Models)
98
Brake System 13
99
Checking the Free Travel of the Hand Brake Lever
99
Adjusting the Free Travel of the Handbrake Lever (All EXC Models)
99
Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)
100
Checking the Brake Discs
100
Checking the Front Brake Fluid Level
101
Adding Front Brake Fluid
101
Checking the Front Brake Linings
102
Changing the Brake Linings of the Front Brake
103
Checking the Free Travel of Foot Brake Lever
105
Adjusting the Basic Position of the Foot Brake Lever
105
Checking the Rear Brake Fluid Level
106
Adding Rear Brake Fluid
107
Checking the Brake Linings of the Rear Brake
108
Changing the Rear Brake Linings
108
Wheels, Tires 14
111
Removing the Front Wheel
111
Installing the Front Wheel
112
Removing the Rear Wheel
113
Installing the Rear Wheel
114
Checking the Tire Condition
115
Checking Tire Pressure
116
Checking Spoke Tension
116
15 Electrical System
118
Removing the 12-V Battery
118
Installing the 12-V Battery
120
Charging the 12-V Battery
121
Changing Main Fuse
123
Changing the Fuses of Individual Electrical Power Consumers
124
Removing the Headlight Mask with the Headlight
125
Installing the Headlight Mask with the Headlight
126
Changing the Headlight Bulb
126
Changing the Turn Signal Bulb (All EXC Models)
127
Checking the Headlight Setting
128
Adjusting the Headlight Range
129
Changing the Combination Instrument Battery
129
Diagnostics Connector
130
Cooling System 16
131
Checking the Antifreeze and Coolant Level
131
Checking the Coolant Level
132
Draining the Coolant
132
Refilling with Coolant
133
Changing the Coolant
135
Tuning the Engine 17
137
Checking the Play in the Throttle Cable
137
Adjusting the Play in the Throttle Cable
137
Setting the Characteristic Map of the Throttle Response
138
Adjusting the Idle Speed
139
Programming Ambient Air Pressure
140
Ignition Curve Plug-In Connector
141
Changing the Ignition Timing Map (All Standard XC-W Models, All Standard EXC Models)
141
Checking the Basic Position of the Shift Lever
142
Adjusting the Basic Position of the Shift Lever
142
Service Work on the Engine 18
143
Changing the Fuel Screen
143
Checking 2-Stroke Oil Level
144
Priming Oil Pump
144
Cleaning the Oil Screen in the Oil Tank
146
Checking the Gear Oil Level
149
Changing the Gear Oil
150
Adding the Gear Oil
151
19 Cleaning, Care
152
Cleaning the Motorcycle
152
Checks and Maintenance Steps for Winter Operation
153
20 Storage
154
Preparing for Use after Storage
155
21 Troubleshooting
156
Blink Code 22
159
Technical Data 23
161
Engine
161
All 250 Models
161
All 300 Models
161
Engine Tightening Torques
162
Capacities
164
Gear Oil
164
Coolant
164
Fuel
164
Chassis
164
Electrical System
165
Tires
165
Fork
166
Shock Absorber
166
Chassis Tightening Torques
167
24 Substances
170
25 Auxiliary Substances
172
26 Standards
174
Index of Special Terms 27
175
28 List of Abbreviations
176
List of Symbols 29
177
Red Symbols
177
Yellow and Orange Symbols
177
Green and Blue Symbols
177
Index
178

KTM 250 EXC SIX DAYS TPI 2022 Setup Instructions (51 pages)

Brand: KTM | Category: Motorcycle | Size: 4.56 MB

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