Master Cylinder Inspection; Master Cylinder Reassembly And Remounting - Suzuki DR350 Service Manual

6-9 CHASSIS
• Remove the reservoir cap and diaphragm.
• Drain brake fluid .
• Remove the dust boot.
• Remove the ci rclip with the special tool.
09900-06108 : Snap ring pliers
• Remove the piston/primary cup with return spring.
MASTER CYLINDER INSPECTION
Inspect the master cylinder bore for any scraatches or other
damage.
Inspect the piston su rface for scratches or o th er damage.
Inspect the primary cup and dust boot for wear or damage .
MASTER CYLINDER REASSEMBLY AND
REMOUNTING
Reassemble and remount th e master cylinde r in th e reve rse
order of removal and disassembly, and also carry ou t the
following steps.
CAUTION:
Wash the master cylinder components with fresh brake fluid
before reassembly . Never use cleaning solvent or gasoline
to wash them .
Apply
brake fluid to the cylinder bore and all the internals
to be inserted into the bore .
• Reassemble and remount the master cylinder. (Ref er to
page
6-5.)
• When remounting the master cylinder on th e handlebar,
first tighten the clamp bolt for upside .
CAUTION:
Bleed air after reassembling the master cy linder. (Refer to
page 2 -121.