Table Of Contents - Daewoo Nubira Owner's Manual

Table of Contents

Specifications2
Table Of Contents2
Performance – Manual Transaxle2
Performance – Automatic Transaxle2
Engine Data3
Ignition System Data3
Clutch – Manual Transaxle Data3
Manual Transaxle Data3
Automatic Transaxle Data4
Brake Data4
Tire And Wheel Data4
Steering System Data5
Suspension Data5
Fuel System Data5
Lubricating System Data5
Cooling System Data6
Vehicle Dimensions And Weights6
Standard Bolt Specifications8
Maintenance And Repair9
Maintenance And Lubrication9
Normal Vehicle Use9
Explanation Of Scheduled Maintenance Services9
Drive Belt Inspection9
Engine Oil And Oil Filter Change9
Spark Plug Wire Replacement10
Brake System Service10
Transaxle Service10
Tire And Wheel Inspection And Rotation10
Scheduled Maintenance Chart - Engine11
Scheduled Maintenance Chart - Chassis And Body12
Owner Inspections And Services13
At Each Fuel Fill13
At Least Monthly13
At Least Twice A Year13
Each Time The Oil Is Changed14
At Least Annually14
Transaxle Neutral Switch Operation On Automatic Transaxle14
Parking Brake And Transaxle P (Park) Mechanism Operation14
Underbody Flushing15
Engine Cooling System15
Recommended Fluids And Lubricants16
General Description And System Operation17
General Repair Instructions17
General Description18
On Board Refueling Vapor Recovery System18
Schematic Of On Board Refueling Vapor Recovery System19
Component Locator Diagram20
Vehicle Identification21
Passenger Car Vin21
Certification Plate21
Vin Plate Location22
Engraved Vin Location22
Certification Label22
Engine Number – Family Ii (2.0L Dohc Engine)23
Engine Number Plate Location – Family Ii (2.0L Dohc Engine)23
Manual Transaxle Identification Number Plate24
Automatic Transaxle Identification Number Plate24
Manual Transaxle Identification Number Plate Location24
Vehicle Lifting Procedures25
Automatic Transaxle Identification Number Plate Location25
Vehicle Lifting Points Diagram27
General Engine Information28
Diagnosis28
Compression Test28
Oil Pressure Test29
Oil Leak Diagnosis30
Finding The Leak30
Powder Method30
Black Light And Dye Method30
Knock Diagnosis31
Engine Knocks Cold And Continues For Two–Three Minutes And/Or Knock Increases With Engine Torque31
Repairing The Leak31
Heavy Knock Hot With Torque Applied32
Light Knock Hot33
Knocks During Initial Start–Up But Lasts Only A Few Seconds33
Knocks At Idle Hot34
Noise Diagnosis35
Main Bearing Noise35
Connecting Rod Bearing Noise Symptom35
Piston Noises36
Valve Mechanism Or Valve Train Noises37
General Information38
Cleanliness And Care38
On-Engine Service38
Dohc Engine Mechanical39
Engine Specifications40
Fastener Tightening Specifications42
Special Tools Table44
Component Locator46
Upper End46
Lower End48
Dohc Engine Mechanical: General Description And System Operation50
Crankshaft50
Oil Pump50
Oil Pan50
Engine Maintenance And Repair. On-Vehicle Service51
Valve Cover51
Installation Procedure52
Cylinder Head And Gasket Removal53
Cylinder Head And Gasket Cleaning58
Cylinder Head And Gasket Installation58
Camshafts Removal63
Camshafts Installation64
Timing Belt Check And Adjust - Adjustment Procedure66
Timing Belt Removal70
Timing Belt Installation73
Oil Pan Removal75
Oil Pan Cleaning76
Oil Pan Installation77
Oil Pump Maintenance78
Engine Oil Pressure Inspection Procedure78
Oil Pump Removal79
Removal Procedure79
Oil Pump Inspection80
Inspection Procedure80
Oil Pump Installation81
Oil Pump 1C-3981
Cylinder Head And Valve Train Components Disassembly83
Intake Manifold83
Cylinder Head Inspection85
Valve Inspection86
Cylinder Head Cleaning Procedure86
Cylinder Head Overhaul87
Valve Grind–In87
Valve Grind87
Valve Guide – Ream88
Valve Seat – Cut89
Cylinder Head Assembly Procedure89
Crankshaft Disassembly92
Crankshaft Assembly96
Crankshaft Bearing And Connecting Rod Bearings - Gauging Plastic103
Inspection Procedure – Crankshaft103
Inspection Procedure – Connecting Rods105
Engine Cooling106
Engine Cooling: Capacity107
Engine Cooling: Fastener Tightening Specifications107
Engine Cooling: Special Tools Table107
Engine Cooling: Diagnosis108
Thermostat Test108
Surge Tank Cap Test108
Cooling System Diagnosis109
Engine Overheats109
Loss Of Coolant109
Engine Fails To Reach Normal Operating Temperature Or Cool Air From The Heater109
Radiator/Fan Exploded View110
Coolant Pump/Thermostat (2.0L Dohc) Exploded View111
Engine Cooling Maintenance And Repair112
Draining And Refilling The Cooling System112
Thermostat Removal113
Thermostat Installation114
Coolant Pump Removal115
Coolant Pump Inspection Cleaning Procedure115
Coolant Pump Installation116
Electric Cooling Fan (Main Or Auxiliary) Removal116
Electric Cooling Fan (Main Or Auxiliary) Installation117
Surge Tank Removal118
Surge Tank Installation119
Radiator Removal120
Radiator Installation121
Engine Coolant Temperature Sensor Removal122
Engine Coolant Temperature Sensor Installation122
Cooling System Description123
Radiator123
Surge Tank123
Thermostat123
A/C Off Or Non–A/C Model124
A/C On124
Coolant Temperature Sensor124
Engine Block Heater124
Engine Controls125
Engine Data Display Tables128
Evap Data Display130
Egr Data Display131
Oxygen Sensor Data Display132
Misfire Data Display133
Tec Display Table134
Engine Data Display Table Definitions134
Engine Controls: Fastener Tightening Specifications137
Fuel System Specifications138
Temperature Vs Resistance Table138
Schematic And Routing Diagrams139
Pcm/Ecm Wiring Diagram (1 Of 6) (Ipcm-6Kd/Isfi-6Td)139
Pcm/Ecm Wiring Diagram (2 Of 6) (Ipcm-6Kd/Isfi-6Td)140
Pcm/Ecm Wiring Diagram (3 Of 6) (Ipcm-6Kd/Isfi-6Td)141
Pcm/Ecm Wiring Diagram (4 Of 6) (Ipcm-6Kd/Isfi-6Td)142
Pcm/Ecm Wiring Diagram (5 Of 6) (Ipcm-6Kd/Isfi-6Td)143
Pcm/Ecm Wiring Diagram (6 Of 6) (Ipcm-6Kd/Isfi-6Td)144
Connector End View (Dohc)145
Engine Controls: Component Locator150
Engine Controls: Diagnosis152
Diagnostic Aids152
Idle Learn Procedure152
System Diagnosis152
On-Board Diagnostic (Obd Ii) System Check153
Pcm/Ecm Output Diagnosis155
Multiple Pcm/Ecm Information Sensor Dtcs Set157
Engine Cranks But Will Not Run161
No Malfunction Indicator Lamp168
Malfunction Indicator Lamp On Steady 1F171
Fuel System Diagnosis173
Fuel Pressure Relief Procedure173
Fuel Pump Relay Circuit Check176
Engine Controls: Important Preliminary Checks179
Intermittents179
Diagnostic Trouble Codes179
Hard Start181
Surges Or Chuggles183
Lack Of Power, Sluggishness, Or Sponginess186
Detonation/Spark Knock187
Hesitation, Sag, Stumble189
Cuts Out, Misses190
Poor Fuel Economy192
Rough, Unstable, Or Incorrect Idle, Stalling193
Excessive Exhaust Emissions Or Odors196
Dieseling, Run-On197
Backfire198
Engine Controls Maintenance And Repair199
Fuel Tank Removal199
Fuel Tank Installation200
Fuel Pump Removal201
Fuel Pump Installation201
Fuel Tank Pressure Sensor Removal202
Fuel Tank Pressure Sensor Installation202
Fuel Filter Removal203
Fuel Filter Installation203
Fuel Rail And Injectors Removal204
Fuel Rail And Injectors Installation205
Fuel Pressure Regulator Removal206
Fuel Pressure Regulator Installation207
Engine Coolant Temperature Sensor Removal Procedure207
Throttle Position Sensor Removal208
Throttle Position Sensor Installation208
Throttle Body Removal208
Throttle Body Installation210
Oxygen Sensor Removal211
Oxygen Sensor Installation211
Heated Oxygen Sensor Removal211
Heated Oxygen Sensor Installation212
Intake Air Temperature Sensor Removal213
Intake Air Temperature Sensor Installation213
Idle Air Control Valve Removal213
Idle Air Control Valve Installation213
Manifold Absolute Pressure Sensor Removal214
Manifold Absolute Pressure Sensor Installation215
Exhaust Gas Recirculation Valve Removal216
Exhaust Gas Recirculation Valve Installation216
G Sensor Removal216
G Sensor Installation217
Evaporative Emission Canister Removal217
Evaporative Emission Canister Installation217
Evaporative Emission Canister Purge Solenoid Removal218
Evaporative Emission Canister Purge Solenoid Installation218
Crankshaft Position Sensor Removal218
Crankshaft Position Sensor Installation219
Camshaft Position Sensor Removal220
Camshaft Position Sensor Installation220
Powertrain Control Module/Engine Control Module Removal221
Powertrain Control Module/Engine Control Module Installation222
Electronic Ignition System Ignition Coil Removal222
Electronic Ignition System Ignition Coil Installation222
Fuel Cutoff Switch Removal223
Fuel Cutoff Switch Installation223
Knock Sensor Removal224
Knock Sensor Installation225
Ignition System Operation226
Crankshaft Position Sensor226
Camshaft Position Sensor226
Fuel Control System Operation226
Evaporative Emission Control System Operation227
Clear Flood Mode227
Battery Voltage Correction Mode227
Fuel Cut–Off Mode227
Evaporative Emission Canister228
Positive Crankcase228
Engine Coolant Temperature Sensor228
Catalyst Monitor Oxygen Sensors228
Exhaust Gas Recirculation Valve229
Intake Air Temperature Sensor229
Idle Air Control Valve229
Manifold Absolute Pressure Sensor230
Powertrain Control Module/Engine Control Module230
Fuel Injector230
Knock Sensor230
G Sensor231
Fuel Cutoff Switch231
Strategy-Based Diagnostics231
Obd Ii Serviceability Issues231
Non–Oem Parts232
Class Ii Serial Data Communications232
Poor Vehicle Maintenance232
Severe Vibration232
On-Board Diagnostics (Obd Ii)233
Comprehensive Component Monitor Diagnostic Operation233
Output Components233
Passive And Active Diagnostic Tests233
Common Obd Ii Terms234
Dtc Types235
Reading Diagnostic Trouble Codes235
Type A, Type B, Type C235
Special Cases Of Type B Diagnostic Tests235
Dtc Modes236
Dtc Information Mode236
Dtc Status236
Last Test Fail236
Primary System-Based Diagnostics237
Oxygen Sensor Diagnosis237
Misfire Monitor Diagnostic Operation237
History Dtc237
Misfire Counters238
Fuel Trim System Monitor Diagnostic Operation238
Fuel Trim Cell Diagnostic Weights238
Engine Exhaust Specifications239
Exhaust System Diagram240
Exhaust System Maintenance And Repair241
Main Catalytic Converter And Connecting Pipe Removal241
Main Catalytic Converter And Connecting Pipe Installation242
Auxiliary Catalytic Converter Removal243
Auxiliary Catalytic Converter Installation244
Muffler - Front, Removal245
Muffler - Front, Installation246
Muffler - Rear, Removal247
Muffler - Rear, Installation248
Exhaust System Description250
Muffler250
Catalytic Converters250
Wiring Diagram For Power Supplies251
Ignition Switch Circuit252
Ter Bat + Power Supply Circuit (Passenger Room Fuse Box)253
15A Ign 2, 15C Acc Power Supply Circuit (Passenger Room Fuse Box)254
Engine Room Fuse & Relay Circuit255
Automatic Transaxle Drive Axle Specifications258
Automatic Transaxle Drive Axle - Special Tools Table259
Front Drive Axle Diagram259
Automatic Transaxle Drive Axle Maintenance And Repair261
Drive Axle Assembly Removal261
Drive Axle Assembly Installation263
Outer Joint Seal Removal265
Outer Joint Seal Installation265
Inner Tripot Seal Removal266
Inner Tripot Seal Installation268
Front Drive Axle - General Description270
Usage And Capacity Of Fuses271
Engine Compartment Relay And Fuse Box Diagram272
Passenger Room Fuse Box Diagram273
Position Of Control Unit, Relay And Part Number274
Hydraulic Brakes Specifications275
Brake System (Abs) Diagram277
Brake System (Non-Abs) Diagram278
Hydraulic Brakes - Diagnosis279
Brake System Testing279
Brake Hose Inspection279
Warning Lamp Operation279
Brake Lamp Warning Cricuit Diagnosis280
Hydraulic Brakes Maintenance And Repair284
Manual Bleeding The Brakes284
Pressure Bleeding The Brakes287
Brake Hose Rear Removal288
Brake Hose Rear Installation288
Brake Hose Front Removal289
Brake Hose Front Installation290
Stoplamp Switch Removal291
Stoplamp Switch Installation291
Brake Pedal Removal291
Brake Pedal Installation292
Hydraulic Brakes General Description293
Hydraulic Fluid293
Master Cylinder Specifications294
Master Cylinder Maintenance And Repair296
Master Cylinder Assembly Removal296
Master Cylinder Assembly Installation297
Brake Fluid Reservoir Removal298
Brake Fluid Reservoir Installation299
Proportioning Valve Removal300
Proportioning Valve Installation300
Master Cylinder Overhaul301
Master Cylinder Disassembly301
Master Cylinder Assembly302
Master Cylinder Description304
Proportioning Valve304
Fluid Level Sensor304
Power Booster Specifications305
Power Booster Functional Check305
Power Booster Maintenance And Repair306
Vacuum Hose Removal306
Vacuum Hose Installation306
Power Booster Assembly Removal307
Power Booster Assembly Installation309
Power Booster Description311
Front Disc Brakes Specifications312
Lining Inspection312
Rotor Inspection312
Front Disc Brakes Maintenance And Repair314
Shoe And Lining Removal314
Shoe And Lining Installation315
Caliper Removal315
Caliper Installation316
Rotor Removal317
Rotor Installation318
Splash Shield Removal318
Splash Shield Installation319
Caliper Overhaul - Disassembly320
Caliper Assembly321
Disc Brake Caliper Assembly Description322
Rear Disc Brakes Specifications323
Lining Inspection Steps324
Rotor Inspection Steps324
Rear Disc Brakes Maintenance And Repair325
Shoe And Lining Removal (Rear)325
Shoe And Lining Installation (Rear)326
Caliper Removal (Rear)326
Caliper Installation (Rear)327
Rotor Removal (Rear)328
Rotor Installation (Rear)329
Splash Shield/Backplate And Parking Brake Lever Removal329
Splash Shield/Backplate And Parking Brake Lever Installation333
Caliper Overhaul - Disassembly (Rear)337
Caliper Overhaul - Assembly (Rear)338
Rear Disc Brakes - General Description And System Operaton340
Disc Brake Caliper (Rear)340
Antilock Brake System341
Antilock Brake System Specifications343
Antilock Brake System - Special Tools Table343
Abs Component Locator344
Abs Circuit Diagram345
Antilock Brake System - Visual Identification349
Ebcm Connector Face View Diagram349
Ebcm Connector J1 Diagram349
Ebcm Connector J2 Diagram351
Parking Brake Specifications352
Parking Brake Adjustment353
Parking Brake Maintenance And Repair353
Parking Brake Lever Removal354
Parking Brake Lever Installation355
Parking Brake Cable Removal356
Parking Brake Cable Installation359
Parking Brake Handle Removal361
Parking Brake Handle Installation361
Parking Brake Description362
Electrical Wiring Diagrams363
Starting & Charging System Diagrams364
Battery, Ignition Switch, Starter Motor, Alternator & Switch (Clutch (M/T), Nsbu (A/T) Diagram364
Position Of Connectors And Grounds Diagram365
Left "A" Pillar Inside Diagram365
2.0 Dohc Engine Diagram365
Splice Pack Diagram365
4T40–E Automatic Transaxle366
4T40–E Automatic Transaxle Specifications371
End Play Specifications371
Transaxle General Specifications371
Fluid Capacity371
Range Reference372
4T40-E Gear Ratios373
Shift Speed373
Line Pressure373
Automatic Transaxle Fastener Tightening Specifications373
Automatic Transaxle - Special Tools Table375
Automatic Transaxle - Schematic And Routing Diagrams380
Powertrain Controle Module Diagram380
Transaxle Identification Information383
Five-Speed Manual Transaxle384
Five-Speed Manual Transaxle Specifications385
Five-Speed Manual Transaxle - Special Tools Table386
Five-Speed Manual Transaxle - Diagnosis388
Road Travel Noise388
Transaxle Noise388
Bearing Noise388
Isolate Noise388
Five-Speed Manual Transaxle - Symptom Diagnosis389
Five-Speed Manual Transaxle - Component Locators392
Gears And Case Diagram392
Differential And Case Diagram394
Shift Linkage Diagram395
Clutch Specifications397
Clutch - Special Tools Table398
Clutch Operation Diagnosis398
Fails To Release398
Slipping398
Grabbing (Chattering)399
Rattling (Transaxle Click)399
Release Bearing Noise With Clutch Fully Engaged399
Pedal Stays On Floor When Disengaged399
Hydraulic Clutch Components Diagram400
Clutch Maintenance And Repair403
Clutch Pedal Removal403
Clutch Pedal Installation404
Clutch Pedal Position Switch Removal405
Clutch Pedal Position Switch Installation405
Clutch Pedal Position Switch Adjustment405
Clutch Disc And Related Components Removal406
Clutch Disc And Related Components Installation409
Clutch Pedal Adjustment (Hydraulic) Removal411
Clutch Release Point Adjustment (Hydraulic) Removal413
Air Bleeding413
Clutch Master Cylinder Assembly Removal413
Clutch Master Cylinder Assembly Installation415
Clutch Release Cylinder Assembly Removal416
Clutch Release Cylinder Assembly Installation417
Clutch Master Cylinder Disassembly417
Clutch Master Cylinder Assembly418
Clutch Release Cylinder Disassembly419
Clutch Release Cylinder Assembly420
Clutch - General Descriptoi And System Operation421
Driving Members421
Driven Members421
Operating Members421
Heating And Ventilating System Specifications422
Airflow Through Vents With Rear Heating Duct - Diagram424
Heating And Ventilating System Diagnosis425
Insufficient Heating Or Defrosting425
Blower Electrical428
Improper Air Delivery Or No Mode Shift430
Too Much Heat432
Controls434
Blower Noise435
Heating And Ventilating System Maintenance And Repair437
Temperature Cable Adjustment437
Temperature Control Cable Removal437
Temperature Control Cable Installation438
Control Assembly Removal439
Conrol Assembly Installation439
Control Assembly Knob Lighting Removal440
Control Assembly Knob Lighting Installation441
Heater/Air Distributor Case Assembly Removal441
Heater/Air Distributor Case Assembly Installation443
Blower Motor Removal444
Blower Motor Installation444
High-Blower Relay Removal445
High-Blower Relay Installation445
Blower Resistor Removal445
Blower Resistor Installation446
Heater Hoses Removal446
Heater Hoses Installation446
Heater Core Removal447
Heater Core Installation447
Rear Heating Duct448
Heating And Ventilating Sytem Description449
Rotary Temperature Control Knob449
Rotary Mode Control Knob449
Rotary Blower Control Knob449
Manual Control Heating, Ventilation, And Air Conditioning System450
Manual Control Heating, Ventilation, And Air Conditioning System Specifications451
A/C System Charging Capacity451
Manual Control Heating, Ventilation, And Air Conditioning System - Special Tools Table452
Manual Control Heating, Ventilation, And Air Conditioning System - Schematic And Routing Diagrams455
A/C System - Typical, Diagram455
Airflow - Typical, Diagram456
A/C Schematic457
Manual Control Heating, Ventilation, And Air Conditioning System Diagnosis458
Testing The Refrigerant System458
Insufficient Cooling "Quick Check" Procedure458
General Diagnosis458
A/C Performance Test459
Pressure-Temperature Relationship Of R-134A460
Leak Testing The Refrigerant System461
Liquid Leak Detectors461
Electronic Leak Detectors461
Testing The Evaporator Core461
V5 System Air Conditioning Diagnosis462
Insufficien Cooling Diagnosis462
Symptom Diagnosis466
Pressure Test Chart (R-134A System)466
Low And High Side Pressure Relationship Chart468
Body Wiring System469
Schematic And Routing Diagrams (Body Wiring)469
Wire Color Chart469
Wires With Tracers469
Power Distribution Schematic470
Fuse Block Locator (Engine) Diagram472
Fuse Block Locator (Passenger Compartment) Diagram472
Fuse Chart473
Blower Motor473
Rear Harness Routing Diagram475
Front Harness Routing Diagram476
Floor Harness Routing Diagram477
Instrument Harness Routing Diagram478
Door Harness Routing Diagram479
Lighting Systems480
Bulb Usage Chart481
Lighting Systems - Fastening Tightening Specifications481
Headlamps - On Reminder Chime Circuit Diagram482
Parking, Tail, Position And License Lamps Circuit Diagram483
Turn And Hazard Lamps Circuit Diagram484
Brake And Backup Lamps Circuit Diagram485
Interior Courtesy Lamp And Luggage Compartment Lamp Circuit Diagram486
Headlamps Circuit Diagram487
Daytime Running Lamps Circuit Diagram488
Fog Lamps Circuit Diagram489
Lighting Systems Diagnosis490
Headlamps - On Reminder Chime490
Headlamp Reminder Chime Is Inoperative490
Low–Beam Headlamps Are Inoperative, High–Beam Headlamps Are Ok491
High–Beam Headlamps Are Inoperative, Low–Beam Headlamps Are Ok492
High–Beam And Low–Beam Headlamps Are Inoperative On Both Left And Right Sides492
Daytime Running Lamps Do Not Turn On495
Fog Lamps Do Not Work On Either Side497
Rear Combination Lamps498
Exterior Illumination Lamps Do Not Work498
Stoplamps Do Not Work501
Center High–Mounted Stoplamp (Chmsl) Does Not Work502
Backup Lamps Inoperative503
Turn Signal Lamps And Hazard Lamps Do Not Work504
Hazard Lamps Do Not Operate, Turn Signals Are Ok506
Interior Courtesy Lamp Inoperative507
Luggage Compartment Lamp Inoperative508
Horns Specifications510
Horn Wiring System Diagram511
Horns Maintenance And Repair512
Horns Removal512
Horns Installation512
On-Vehicle Service512
Horns Description514
Wipers/Washer Systems Specifications515
Wipers/Washer Systems (Notchback) Schematic Diagram516
Wipers/Washer Systems (Hatchback) Schematic Diagram517
Wipers/Washer Systems Diagnosis518
Windshield Wipers Do Not Work At Any Speed518
Wipers Do Not Work On Hi Speed, Lo Speed Ok519
Wipers Do Not Work On Lo Speed, Hi Speed Ok519
Wipers Do Not Work On Intermittent (Int), Other Speeds Ok520
Windshield Wipers Do Not Return To Park Position521
Windshield Washer Inoperative, Wipers Work Ok522
Rear Window Wiper (Hatchback And Wagon) - Diagnostic Aid523
Rear Window Washer System (Hatchback And Wagon) - Diagnostic Aid525
Wipers/Washer Systems Maintenance And Repair526
Windshield Wiper Arm Removal526
Windshield Wiper Arm Installation526
Windshield Wiper Motor Removal526
Windshield Wiper Motor Installation527
Windshield Wiper Blade (Typical) Removal528
Windshield Wiper Blade (Typical) Installation528
Windshield Wiper Blade Insert Removal528
Windshield Wiper Blade Insert Installation529
Windshield Washer Reservoir Removal529
Windshield Washer Reservoir Installation530
Windshield Washer Pump(S) (Typical) Removal531
Windshield Washer Pump(S) (Typical) Installation531
Windshield Washer Nozzles Removal532
Windshield Washer Nozzles Installation532
Windshield Washer Hoses (Typical) Removal532
Windshield Washer Hoses (Typical) Installation533
Rear Window Wiper Arm Removal534
Rear Window Wiper Arm Installation534
Rear Window Wiper Motor (Hatchback) Removal534
Rear Window Wiper Motor (Hatchback) Installation535
Rear Window Wiper Motor (Wagon) Removal535
Rear Window Wiper Motor (Wagon) Installation536
Rear Window Washer Nozzle (Hatchback) Removal536
Rear Window Washer Nozzle (Hatchback) Installation537
Windshield Wiper System Description538
Windshield Washer System Description538
Rear Window Wiper/Washer System Description538
Instrument/Driver Information - Maintenance And Repair539
Cigar Lighter Removal539
Cigar Lighter Installation540
Ashtray Removal Procedure541
Ashtray Installation541
Cup Holder Removal542
Cup Holder Installation543
Glove Box Removal543
Glove Box Installation544
Digital Clock Removal544
Digital Clock Installation544
Instrument Cluster Removal545
Instrument Cluster Installation545
Speedometer/Odometer/Trip Odometer Removal545
Speedometer/Odometer/Trip Odometer Installation547
Tachometer Removal548
Tachometer Installation548
Fuel Gauge Removal549
Fuel Gauge Installation550
Temperature Gauge Removal550
Temperature Gauge Installation551
Instrument Cluster Indicator Lamps Removal552
Instrument Cluster Indicator Lamps Installation552
Chime Module Removal552
Chime Module Installation553
Instrument Panel Removal553
Instrument Panel Installation555
Instrument/Driver Information - General Description And System Operation559
Instrument Cluster559
Chime Module559
Trip Odometer559
Audiosystems Specifications560
Audiosystems Schematic And Routing Diagrams561
Audio System Circuit Diagram561
Audio Systems - Diagnosis562
Cassette Am/Fm Radio Inoperative562
Cassette Player Inoperative, Am/Fm Functions Ok562
Am Does Not Work, Fm And Cassette Ok563
Fm Radio Does Not Work, Am And Cassette Ok563
Front Speakers Distorted Or Inoperative, Rest Of Audio System Ok564
Rear Speakers Distorted Or Inoperative, Rest Of Audio System Ok564
Power Antenna Does Not Work565
Audio Systems Maintenance And Repair567
Stereo Cassette Am/Fm Radio Removal567
Stereo Cassette Am/Fm Radio Installation567
Front Door Speakers Removal568
Front Door Speakers Installation568
Tweeter Speakers Removal569
Tweeter Speakers Installation569
Rear Speakers (Notchback) Removal569
Rear Speakers (Notchback) Installation570
Rear Speakers (Hatchback) Removal570
Rear Speakers (Hatchback) Installation570
Mast Antenna Removal571
Mast Antenna Installation571
Roof Antenna Removal572
Roof Antenna Installation572
Power Antenna Mast (Notchback) Removal572
Power Antenna Mast (Notchback) Installation573
Power Antenna Motor (Notchback) Removal573
Power Antenna Motor (Notchback) Installation574
Compact Disc Changer Removal574
Compact Disc Changer Installation575
Audio Systems General Description576
Audio Security System576
Speakers576
Tape Player And Cassette Care576
Exterior Trim Specifications577
Exterior Trim Maintenance And Repair578
B-Pillar Molding Removal578
B-Pillar Molding Installation578
Quarter Window Molding (Wagon) Removal578
Quarter Window Molding (Wagon) Installation579
Roof Molding Removal579
Roof Molding Installation579
Mud Guards Removal580
Mud Guards Installation580
Exterior Trim General Description581
Emblems And Lettering581
Mud Guards581
Frame And Underbody Specifications582
Frame And Underbody Maintenance And Repair583
Alignment Checking583
Floor Pan Insulators583
Engine Under Cover Removal584
Engine Under Cover Installation584
Frame And Underbody - General Description And System Operation586
General Body Construction586
Engine Under Covers586
Bumpers And Fascias Specifications587
Bumpers And Fascias Maintenance And Repair588
Front Bumper Fascia Removal588
Front Bumper Fascia Installation590
Front Bumper Energy Absorber Removal592
Fribt Bumper Energy Absorber Installation592
Front Bumper Impact Bar Removal592
Front Bumper Impact Bar Installation593
Rear Bumper Fascia Removal594
Rear Bumper Fascia Installation595
Rear Bumper Energy Absorber Removal597
Rear Bumper Impact Bar Removal598
Rear Bumper Impact Bar Installation598
Bumpers - General Description600
Doors Specification601
Power Door Locks Schematic Diagram603
Power Windows (Front And Rear) Schematic Diagram604
Doors: Diagnosis605
Power Door Locks Do Not Operate At Any Door605
Power Windows Do Not Operate607
Power Windows (Front And Rear)607
Doors Maintenance And Repair609
Front Door Glass Run Removal609
Front Door Glass Run Installation609
Rear Door Glass Run Removal609
Rear Door Glass Run Installation610
Front Door Secondary Weatherstrip Removal611
Front Door Secondary Weatherstrip Installation611
Rear Door Secondary Weatherstrip Removal611
Rear Door Secondary Weatherstrip Installation612
Door Lock Striker Removal612
Door Lock Striker Installation613
Door Lock Striker Adjustment613
Front Door Lock Removal614
Front Door Lock Installation616
Childproof Rear Door Lock Removal617
Childproof Rear Door Lock Installation618
Inside Door Handle Removal619
Inside Door Handle Installation619
Inside Lock Rod Removal619
Inside Lock Rod Installation620
Outside Door Handle Removal620
Outside Door Handle Installation620
Door Lock Cylinder Removal621
Door Lock Cylinder Installation621
Power Front Window Regulator Removal621
Power Front Window Regulator Installation622
Power Rear Window Regulator Removal623
Power Rear Window Regulator Installation623
Manual Rear Window Regulator Removal624
Manual Rear Window Regulator Installation624
Manual Rear Window Regulator Handle Removal625
Manual Rear Window Regulator Handle Installation625
Front Door Assembly Removal625
Front Door Assembly Installation626
Rear Door Assembly Removal627
Rear Door Assembly Installation628
Door Hinge Removal629
Door Hinge Installation629
Door Hold Open Link Removal629
Door Hold Open Link Installation630
Inside Channel Molding Removal630
Inside Channel Molding Installation630
Outside Channel Molding Removal631
Outside Channel Molding Installation631
Door Weatherstrip Removal631
Door Weatherstrip Installation632
Door Seal Trim Removal632
Door Seal Trim Installation633
Front Door Opening Weatherstrip Removal633
Front Door Opening Weatherstrip Installation634
Rear Door Opening Weatherstrip Removal634
Rear Door Opening Weatherstrip Installation634
Doors: General Description635
Door Lock Striker635
Power Door Locks635
Power Windows635
Roof Specifications636
Power Sunroof System Schematic Diagram637
Roof: Diagnosis638
Power Sunroof Does Not Work638
Roof Maintenance And Repair640
Power Sunroof Removal640
Power Sunroof Installation641
Roof Rack (Wagon) Removal643
Roof Rack (Wagon) Installation643
Formed Headliner Removal644
Formed Headliner Installation645
Sun Visors Removal647
Sun Visors Installation648
Passenger Assist Handles Removal648
Passenger Assist Handles Installation649
Interior Courtesy Lamp/Power Sunroof Control Switch Removal649
Interior Courtesy Lamp/Power Sunroof Control Switch Installation650
Roof General Description651
Power Sunroof651
Passenger Assist Handles651
Interior Courtesy Lamp/Power Sunroof Control Switch651
Coat Hook651
Body Front End Specifications652
Body Front End Maintenance And Repair653
Fasteners653
Anticorrosion Materials653
Cowl Vent Grill Removal653
Cowl Vent Grill Installation654
Hood Removal655
Hood Installation655
Hood Hinges Removal655
Hood Hinges Installation656
Hood Prop Rod Removal656
Hood Prop Rod Installation656
Hood Secondary Latch Removal657
Hood Secondary Latch Installation657
Hood Latch Release Cable Removal657
Hood Latch Release Cable Installation658
Radiator Grille Removal659
Radiator Grille Installation660
Fender Removal660
Fender Installation662
Body Front End General Description665
Body Rear End Specifications666
Body Rear End Maintenance And Repair668
Fuel Filler Door Removal668
Fuel Filler Door Installation668
Rear Deck Lid (Notchback) Removal668
Rear Deck Lid (Notchback) Installation669
Rear Deck Lid Springs (Notchback) Removal670
Rear Deck Lid Springs (Notchback) Installation671
Luggage Compartment Lock Cylinder Removal671
Luggage Compartment Lock Cylinder Installation671
Luggage Compartment Lock Striker (Notchback) Removal672
Luggage Compartment Lock Striker (Notchback) Installation672
Luggage Compartment Lock (Notchback And Hatchback) Removal672
Luggage Compartment Lock (Notchback And Hatchback) Installation673
Weatherstrip Removal674
Weatherstrip Installation674
Hatchback Door Removal674
Hatchback Door Installation675
Gas Support Assemblies (Hatchback) Removal675
Gas Support Assemblies (Hatchback) Installation675
Luggage Compartment Lock Striker (Hatchback) Removal676
Luggage Compartment Lock Striker (Hatchback) Installation676
Rear Spoiler (Hatchback) Removal676
Rear Spoiler (Hatchback) Installation677
Tailgate (Wagon) Removal677
Tailgate (Wagon) Installation677
Gas Support Assemblies (Wagon) Removal678
Gas Support Assemblies (Wagon) Installation678
Luggage Compartment Lock Striker (Wagon) Removal679
Luggage Compartment Lock Striker (Wagon) Installation679
Rear Deck Lid/Hatchback Door Remote Cable And Handle (Notchback) Removal680
Rear Deck Lid/Hatchback Door Remote Cable And Handle (Notchback) Installation681
Fuel Filler Door Remote Cable And Handle Removal681
Fuel Filler Door Remote Cable And Handle Installation682
Body Rear End General Description684
Fuel Filler Door684
Rear Deck Lid (Notchback)684
Hatchback Door684
Immobilizer Anti-Theft System Specifications685
Immobilizer Anti-Theft System: Special Tools685
Immobilizer Anti-Theft System: Diagnosis686
Dtc 53 – Pcm/Ecm Immobilized Error686
Ignition Off Status686
Key Status Errors686
Communication Between Immobilizer And Test Equipment687
Immobilizer Anti-Theft System Maintenance And Repair688
Key Coding Procedure688
Id Code Reprogramming688
Transponder689
Detection Coil Removal689
Detection Coil Installation691
Immobilizer Control Unit Removal692
Immobilizer Control Unit Installation693
Immobilizer Anti-Theft System Description694
Electronically Coded Keys694
Detection Coil694
Immobilizer Control Unit694
Data Link Connector (Dlc)695
Id Code Handling695
Serial Data Link695
Powertrain Control Module (Pcm)/Engine Control Module (Ecm)695
Remote Keyless Entry And Perimeter/Ultrasonic Anti-Theft System Specifications696
Remote Keyless Entry And Perimeter/Ultrasonic Anti-Theft System Schematic Diagram697
Remote Keyless Entry And Anti-Theft System (2698
Control Module/Receiver Connector Diagram699
Wiring Harness Connectors Diagram699
Remote Keyless Entry And Perimeter/Ultrasonic Anti-Theft System Maintenance And Repair700
Control Module/Receiver Removal700
Control Module/Receiver Installation700
Siren Removal700
Siren Installation701
Front Door Tamper Switch Removal702
Front Door Tamper Switch Installation702
Rear Deck Lid Tamper Switch Removal702
Rear Deck Lid Tamper Switch Installation703
Hood Open Switch Removal703
Hood Open Switch Installation704
Password Programming705
Remote Keyless Entry And Anti-Theft System General Description706
Remote Locking And Unlocking706
Security Indicator706
Intrusion Sensing706
Siren706
Autolocking (Safety Lock)707
Control Module/Receiver707
Fault Of Alarm Indication707
Panic Button707
Vehicle Locator707
Cruise Control System Specifications708
Cruise Control System (Automatic Transaxle) (1 Of 2)709
Cruise Control System (Automatic Transaxle) (2 Of 2)710
Cruise Control System (Manual Transaxle) Schematic Diagram711
Cruise Control System712
Cruise Control System Diagnosis713
Cruise Control Does Not Operate713
Cruise Control System Maintenance And Repair718
Cruise Control Actuator Removal718
Cruise Control Actuator Installation720
Actuator Control Cable Removal722
Actuator Control Cable Installation723
Main Switch Removal724
Main Switch Installation725
Cruise Control System General Description726
Cruise Control Actuator726
Main Switch726
Lever Switch726
Technical Service Bulletin728
Parts Information728
1999 Paint Codes729
Fuel Level Sensor Diagnostic Procedure732
Fuel Level Sensor Replacement734
Rear Hatch Lock Rod Removal739
Rear Hatch Lock Rod Installation740
Remote Keyless Entry Transmitter Programming741
Exploded Views743