Isuzu Trooper 1999 Workshop Manual page 476

4D1–26 TRANSFER CASE (STANDARD TYPE)
Snap ring availability:
Thickness
1.50 mm (0.059 in)
1.55 mm (0.061 in)
1.60 mm (0.063 in)
8. Use a pair of snap ring pliers to install the snap ring to
the counter gear.
Sub–Gear (anti–lash plate) Preload
1. Hook a length of piano wire (4) over one of the
sub–gear (5) teeth.
2. Attach the other end of the piano wire (4) to a
spring balancer.
Color–coding
White
Yellow
Blue
226RS170
226RS021
3. Measure the sub–gear preload.
Preload : 59–98 N (13–22 lb)
9. Install ball bearing.
10. Install snap ring.
11. Install the counter gear assembly to the transfer case.
12. Install bearing snap ring, use a pair of snap ring pliers
to install the snap ring to the transfer case.
NOTE: The snap ring must be fully inserted into the
transfer case snap ring groove.
13. Install front output shaft.
14. Install ball bearing, use a bench press to install the
ball bearing to the front output shaft.
15. Install stopper plate.
226RS075
262RS012