Isuzu Trooper 1999 Workshop Manual page 243

Trooper 1999
Table of Contents

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8. Select the shim using the chart;
Pinion marking
+10
Dial indicator
reading
mm
mm
(Inches)
(Inches)
(Inches)
0.081
0.082
0.083
0.084
0.085
0.086
0.087
0.088
0.089
2.18
0.090
(0.0858)
2.18
2.20
0.091
(0.0858)
(0.0866)
2.20
2.24
0.092
(0.0866)
(0.0882)
2.24
2.26
0.093
(0.0882)
(0.0890)
2.26
2.28
0.094
(0.0890)
(0.0898)
2.28
2.32
0.095
(0.0898)
(0.0914)
2.32
2.34
0.096
(0.0914)
(0.0921)
2.34
2.36
0.097
(0.0921)
(0.0929)
2.36
2.38
0.098
(0.0929)
(0.0937)
2.38
2.42
0.099
(0.0937)
(0.0953)
2.42
2.44
0
(0.0953)
(0.0961)
2.44
2.46
0.001
(0.0961)
(0.0969)
2.46
2.48
0.002
(0.0969)
(0.0977)
2.48
2.52
0.003
(0.0977)
(0.0992)
2.52
2.54
0.004
(0.0992)
(0.1000)
2.54
2.56
0.005
(0.1000)
(0.1008)
2.56
0.006
(0.1008)
NOTE: When ordering shims, find the part number in the
parts catalog by using the thickness of shims listed in the
above table.
+8
+6
+4
mm
mm
(Inches)
(Inches)
2.18
(0.0858)
2.18
2.20
(0.0858)
(0.0866)
2.20
2.24
(0.0866)
(0.0882)
2.24
2.26
(0.0882)
(0.0890)
2.26
2.28
(0.0890)
(0.0898)
2.28
2.32
(0.0898)
(0.0914)
2.32
2.34
(0.0914)
(0.0921)
2.34
2.36
(0.0921)
(0.0929)
2.36
2.38
(0.0929)
(0.0937)
2.38
2.42
(0.0937)
(0.0953)
2.42
2.44
(0.0953)
(0.0961)
2.44
2.46
(0.0961)
(0.0969)
2.46
2.48
(0.0969)
(0.0977)
2.48
2.52
(0.0977)
(0.0992)
2.52
2.54
(0.0992)
(0.1000)
2.54
2.56
(0.1000)
(0.1008)
2.56
(0.1008)
DIFFERENTIAL (FRONT)
+2
0
–2
mm
mm
mm
(Inches)
(Inches)
(Inches)
2.18
(0.0858)
2.18
2.20
(0.0858)
(0.0866)
2.18
2.20
2.24
(0.0858)
(0.0866)
(0.0882)
2.20
2.24
2.26
(0.0866)
(0.0882)
(0.0890)
2.24
2.26
2.28
(0.0882)
(0.0890)
(0.0898)
2.26
2.28
2.32
(0.0890)
(0.0898)
(0.0914)
2.28
2.32
2.34
(0.0898)
(0.0914)
(0.0921)
2.32
2.34
2.36
(0.0914)
(0.0921)
(0.0929)
2.34
2.36
2.38
(0.0921)
(0.0929)
(0.0937)
2.36
2.38
2.42
(0.0929)
(0.0937)
(0.0953)
2.38
2.42
2.44
(0.0937)
(0.0953)
(0.0961)
2.42
2.44
2.46
(0.0953)
(0.0961)
(0.0969)
2.44
2.46
2.48
(0.0961)
(0.0969)
(0.0977)
2.46
2.48
2.52
(0.0969)
(0.0977)
(0.0992)
2.48
2.52
2.54
(0.0977)
(0.0992)
(0.1000)
2.52
2.54
2.56
(0.0992)
(0.1000)
(0.1008)
2.54
2.56
(0.1000)
(0.1008)
2.56
(0.1008)
4. Place the shim on the drive pinion, with the chamfered
side turned towards the pinion head then install the
inner bearing onto the pinion using an installer
J–6133–01 and a press.
–4
–6
–8
mm
mm
mm
(Inches)
(Inches)
(Inches)
2.18
(0.0858)
2.18
2.20
(0.0858)
(0.0866)
2.18
2.20
2.24
(0.0858)
(0.0866)
(0.0882)
2.20
2.24
2.26
(0.0866)
(0.0882)
(0.0890)
2.24
2.26
2.28
(0.0882)
(0.0890)
(0.0898)
2.26
2.28
2.32
(0.0890)
(0.0898)
(0.0914)
2.28
2.32
2.34
(0.0898)
(0.0914)
(0.0921)
2.32
2.34
2.36
(0.0914)
(0.0921)
(0.0929)
2.34
2.36
2.38
(0.0921)
(0.0929)
(0.0937)
2.36
2.38
2.42
(0.0929)
(0.0937)
(0.0953)
2.38
2.42
2.44
(0.0937)
(0.0953)
(0.0961)
2.42
2.44
2.46
(0.0953)
(0.0961)
(0.0969)
2.44
2.46
2.48
(0.0961)
(0.0969)
(0.0977)
2.46
2.48
2.52
(0.0969)
(0.0977)
(0.0992)
2.48
2.52
2.54
(0.0977)
(0.0992)
(0.1000)
2.52
2.54
2.56
(0.0992)
(0.1000)
(0.1008)
2.54
2.56
(0.1000)
(0.1008)
2.56
(0.1008)
4A1–15
–10
mm
(Inches)
2.18
(0.0858)
2.20
(0.0866)
2.23
(0.0882)
2.26
(0.0890)
2.28
(0.0898)
2.32
(0.0914)
2.34
(0.0921)
2.36
(0.0929)
2.38
(0.0937)
2.42
(0.0953)
2.44
(0.0961)
2.46
(0.0969)
2.48
(0.0977)
2.52
(0.0992)
2.54
(0.1000)
2.56
(0.1008)

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