Step 10 - Body Solid G9S Assembly Instructions Manual

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S T E P
10
Be careful to assemble all components
in the sequence they are presented.
Most of the main frame parts in this step will have
YELLOW dots.
A.
Slide Plastic Bushing (23) into the receptacle at the bottom of the Rear Vertical Frame (E)
as shown. Attach Hydraulic Seat Adjuster (AU) to the inside of the receptacle at the bottom
of the Rear Vertical Frame (E) using:
One 72 (3/8"x 3" hex head bolt)
Two 94 (3/8" washer)
One 91 (3/8" nylon lock nut)
B.
Attach two End Caps (13) to the front and back of Seat Pad Frame (AV).
Slide Seat Pad Frame (AV) into receptacle at the bottom of Rear Vertical Frame (E), and
attach to the top of Hydraulic Seat Adjuster (AU) using:
One 74 (3/8"x 2 1/2"hex head bolt)
Two 94 (3/8" washer)
One 91 (3/8" nylon lock nut)
Insert Pop Pin (48) into the threaded opening in the receptacle at the bottom of the
Rear Vertical Frame (E).
C.
Attach Seat Pad (AW) to Seat Pad Frame (AV) using:
Two 82 (5/16"x 2 3/4" hex head bolt)*
Two 96 (5/16" spring lock washer)
Two 95 (5/16" washer)
*Do NOT over-tighten these bolts. Tighten these bolts until spring lock washer is flat.
Over - tightening these bolts will cause T - nuts in pads to strip out.
D.
Attach Back Pad (AX) to Rear Vertical Frame (E) using:
Two 82 (5/16"x 2 3/4" hex head bolt)*
Two 96 (5/16" spring lock washer)
Two 95 (5/16" washer)
*Do NOT over-tighten these bolts. Tighten these bolts until spring lock washer is flat.
Over - tightening these bolts will cause T - nuts in pads to strip out.
Note:
You should now wrench tighten all bolts and nuts in this step.
Do NOT re-tighten any of the pad bolts or pulley bolts.
mm
Inch
28

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