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Body Solid G9S Assembly Instructions Manual
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Body Solid G9S Assembly Instructions Manual

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Body-Solid
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A s s e m b l y
I n s t r u c t i o n s

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Summary of Contents for Body Solid G9S

  • Page 1 Body-Solid ® A s s e m b l y I n s t r u c t i o n s...
  • Page 2 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: Finger tighten all hardware in this step. Do Not wrench tighten until end of step 5. Attach two Weight Stack Shims (28) to the bottom of Main Base Frame (A), and two Weight Stack Shims (28) to the bottom of Side Base Frame (B).
  • Page 3 S T E P...
  • Page 4 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: Finger tighten all hardware in this step. Do Not wrench tighten until end of step 5. Attach one Pulley (26) to Main Base Frame (A) and two Pulleys to Side Base Frame (B) as shown using: Three 76 (3/8”x 1 3/4”...
  • Page 5 S T E P...
  • Page 6 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: Finger tighten all hardware in this step. Do Not wrench tighten until end of step 5. Place two Weight Stack Risers (55) and two Rubber Donuts (31) onto Main Base Frame (A) as shown.
  • Page 7 S T E P...
  • Page 8 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: Finger tighten all hardware in this step. Do Not wrench tighten until end of step 5. Attach Top Pulley Frame (K) to Top Main Frame (G) and Front Vertical Frame (F) as shown using: One 61 (1/2”x 5 1/4”...
  • Page 9 S T E P...
  • Page 10 S T E P Be careful to assemble all components in the sequence they are presented. Most of the main frame parts in this step will have RED dots. NOTE: LEG EXTENSION SEAT PAD FRAME (S) AND THE LEG EXTENSION FRAME (L) ARE PRE-ASSEMBLED AS ONE PIECE.
  • Page 11 S T E P...
  • Page 12 S T E P Be careful to assemble all components in the sequence they are presented. Most of the main frame parts in this step will have RED dots. Attach End Cap (15) onto the front of Leg Extension Seat Pad Frame (S). Insert two Round End Caps (29) into the end of Leg Extension Handles (U).
  • Page 13 S T E P...
  • Page 14 S T E P Be careful to assemble all components in the sequence they are presented. Most of the main frame parts in this step will have RED dots. Attach two Leg Hold Downs (X) to the Front Vertical Frame (F) using: Two 64 (1/2”x 3 1/4”...
  • Page 15 S T E P...
  • Page 16 S T E P Be careful to assemble all components in the sequence they are presented. Most of the main frame parts in this step will have RED dots. NOTE: You will need to loosen two Allen Screws (88) inside Seated Press Arm Support (AA), in order to remove shaft (AB).
  • Page 17 S T E P...
  • Page 18 S T E P Be careful to assemble all components in the sequence they are presented. Most of the main frame parts in this step will have YELLOW dots. Attach three End Caps (13) to the front and sides of Pec Dec Frame (H), and attach Square Rubber Cap (32) to the top of the Pec Dec Frame (H).
  • Page 19 S T E P...
  • Page 20 S T E P Be careful to assemble all components in the sequence they are presented. Most of the main frame parts in this step will have YELLOW dots. Slide Plastic Bushing (23) into the receptacle at the bottom of the Rear Vertical Frame (E) as shown.
  • Page 21 S T E P...
  • Page 22 S T E P Be careful to assemble all components in the sequence they are presented. Attach two End Caps (13) to the ends of the Low Pulley Frame (AY). Connect Low Pulley Frame (AY) to the Main Base Frame (A) using: One 98 (3/8”...
  • Page 23 S T E P...
  • Page 24 S T E P Be careful to assemble all components in the sequence they are presented. Most of the main frame parts in this step will have BLUE dots. Attach Leg Press Support (BA) to Main Base Frame (A) using: Two 73 (3/8”x 2 3/4”...
  • Page 25 S T E P...
  • Page 26 S T E P Be careful to assemble all components in the sequence they are presented. Most of the main frame parts in this step will have BLUE dots. Slide two Pillow Block Bearings (45) onto lower shaft on Main Leg Press Pivot (BD) and leave allen screws loose.
  • Page 27 S T E P There are two small allen set screws in each Pillow Block Bearings (45). For best alignment of this system you should loosen all allen set screws before installing the Pillow Block Bearings (45). The last and final step of the assembly process is to wrench tighten all of these allen set screws in all the Pillow Block Bearings (45).
  • Page 28 S T E P Be careful to assemble all components in the sequence they are presented. Most of the main frame parts in this step will have BLUE dots. Slide Round End Cap (29) onto Leg Press Handles (BH). Attach Leg Press Handles (BH) onto Leg Press Frame (BB) using: Two 71 (3/8”x 3 1/4”...
  • Page 29 S T E P...
  • Page 30 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: All pulleys are the 4 1/4” diameter Pulleys (26), except where noted. Lat Pulldown Cable (36) Ball Stop End Metal Ball End 12’ 6” 3840 mm Start at the front of the gym.
  • Page 31 S T E P Start at high pulley station by inserting the Metal Ball End here. Lat Pulldown Cable WA R N I N G Selector Rod Top Bolt (52) must be threaded a minimum of 1/2” into the Selector Rod (6), and Jam Nut (54) tightened securely against spring lock washer (53) to ensure proper connection.
  • Page 32 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: All pulleys are the 4 1/4” diameter Pulleys (26), except where noted. Leg Extension Cable (37) Stamped Eye End Stamped Eye End 2635mm 8’...
  • Page 33 S T E P Short Cable Leg Extension Cable...
  • Page 34 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: All pulleys are the 4 1/4” diameter Pulleys (26), except where noted. Pec Dec Cable (38) Metal Ball End Metal Ball End 1890mm 6’...
  • Page 35 S T E P Pec Dec Cable...
  • Page 36 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: All pulleys are the 4 1/4” diameter Pulleys (26), except where noted. Ab Crunch Cable (39) Ball Stop End Chain End 1545mm 5’ 1” Insert chain end of the Ab Crunch Cable (39) into the opening above Back Pad (AX), and pull entire length through.
  • Page 37 S T E P Ab Crunch Cable...
  • Page 38 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: All pulleys are the 4 1/4” diameter Pulleys (26), except where noted. Low Pulley Cable (35) Ball Stop End Metal Ball End 4060mm 13’...
  • Page 39 S T E P Low Pulley Cable Low Pulley Cable WA R N I N G Selector Rod Top Bolt (52) must be threaded a minimum of 1/2” into the Selector Rod (6), and Jam Nut (54) tightened securely against spring lock washer (53) to ensure proper connection.
  • Page 40 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: All pulleys are the 4 1/4” diameter Pulleys (26), except where noted. Leg Press Cable (34) Stamped Eye End Chain End 4270mm 14’ Attach the chain end of Leg Press Cable (34) to Leg Press Frame (BB) with Snap Link (43).
  • Page 41 S T E P Leg Press Cable...
  • Page 42 Cable(s) are sloppy and there is no resistance from the weight stack for the first few inches of the exercise. There are TEN areas for cable adjustment on the G9S: A TWO Selector Rod Top Bolts (52) B THREE Rubber Stops (42) C THREE Adjustable Chains on cables (34), (39), (40).
  • Page 43 S T E P B. Rubber Stop (42) NOTE 1 Before beginning final cable adjustments, be sure that both of Tighten these pulley housings butt-up as close as possible to the welded stops on the frame pieces. Selector Rod Top Bolt NOTE 2 Check lock nut weekly to be...
  • Page 44 S T E P Be careful to assemble all components in the sequence they are presented. SEE NOTE 1on page 45: Apply weight stack numbers to weight stack Top Plate (8) and each Weight Stack Plate as shown. SEE NOTE 2 on page 45: Note the shape of each shroud for proper placement. Weight Stack Shroud (CA) is pre-assembled with Shroud Insert (CB).
  • Page 45 S T E P 3/4” flat side 2” flat side 3/4” flat side NOTE 2 This is the top view of the four Weight Stack Shrouds. Note the shape of each shroud for proper placement. NOTE 1 Apply weight stack numbers to the Weight Stack Plates (51).
  • Page 46 G 9 S P a r t s L i s t KEY# QTY PART# DESCRIPTION JG9SMBF-A MAIN BASE FRAME JG9SSBF-B SIDE BASE FRAME JG9SFBF-C FRONT BASE FRAME JG9SRBF-D REAR BASE FRAME JG9SRVF-E REAR VERTICAL FRAME JG9SFVF-F FRONT VERTICAL FRAME JG9STMF-G TOP MAIN FRAME JG9SPDF-H...
  • Page 47 G 9 S P a r t s L i s t ( c o n t i n u e d ) KEY# PART# DESCRIPTION JG9SLPC-BA LEG PRESS CONNECTION JGPSLPF-BB LEG PRESS FRAME JG9SLPF-BC LEG PRESS FRONT JG9SLPP-BD LEG PRESS PIVOT JG9SFLPP-BE FRONT LEG PRESS PIVOT JG9SS-BF...
  • Page 48 G 9 S H a r d w a r e L i s t KEY# QTY PART# DESCRIPTION JPIN4.25 WEIGHT STACK PIN 4 1/4”L X 7/16”W JSS.5 STEEL SLEEVE 1/2” OD X 5/16” ID X 3/4”L JSCH.18 STEEL CHAIN 3/16” JSB.75X.5 STEEL BUSHING 3/4”...
  • Page 49 G 9 S H a r d w a r e ( c o n t i n u e d ) KEY# QTY PART# DESCRIPTION JHEX.5X5.5PTB HEX HEAD BOLT 1/2” X 5 1/2” PARTIAL THREAD JHEX.5X5.25PTB HEX HEAD BOLT 1/2” X 5 1/4” PARTIAL THREAD JHEX.5X5PTB HEX HEAD BOLT 1/2”...
  • Page 50 C a b l e L i s t KEY# PART# DESCRIPTION JLPC4270 LEG PRESS CABLE 4270 mm(14’) JLRC4060 LOW PULLEY CABLE 4060 mm(13’ 3 1/2”) JLPC3840 LAT PULLDOWN CABLE 3840 mm(12’ 6”) JLEC2635 LEG EXTENSION CABLE 2635 mm(8’ 7”) JPDC1890 PEC DEC CABLE 1890 mm(6’...

  • Page 51: Ordering Replacement Parts

    O b t a i n i n g S e r v i c e Please retain this Owner’s Manual for future reference. When ordering parts you must use the part number and description from this Owner’s Manual. Use only Body-Solid replacement parts when servicing this machine. Failure to do so will void your warranty and could result in personal injury.
  • Page 52 E X P L O D E D V I E W D I A G R A M G 9 S...
  • Page 53 © Copyright 2003. Body-Solid. All rights reserved. Body-Solid reserves the right to change design and specifications when we feel it will improve the product. Body-Solid machines maintain several patented and patent pending features and designs. All rights reserved on all design patents and utility patents.