Step 7 - Body Solid G9S Assembly Instructions Manual

S T E P
7
Be careful to assemble all components
in the sequence they are presented.
Most of the main frame parts in this step will have RED dots.
A. Attach two Leg Hold Downs (X) to the Front Vertical Frame (F) using:
Two 64 (1/2"x 3 1/4" hex head bolt)
Four 93 (1/2" washer)
Two 90 (1/2" nylon lock nut)
Slide two 4"x 8" Foam Rollers (12) onto the two Leg Hold Downs (X) and hold in place with
two Plastic Roller End Caps (18).
B. Insert two Plastic Bushings (21) into the Back Pad Holder (Y). Connect Back pad Holder (Y)
to the Front Vertical Frame (F) using:
Two 73 (3/8"x 2 3/4" hex head bolt)
Four 94 (3/8" washer)
Two 91 (3/8" nylon lock nut)
C. Slide Back Pad Adjuster (Z) into the Back Pad Holder (Y) and hold in place with Ball Head
Pop Pin (56) and Adjustment Bolt (112). Look inside Back Pad Adjuster (Z) and adjust the
Adjustment Bolt (112) with Lock Nut (113) so that it will stop Back Pad Adjuster (Z) from
sliding out, but will not interfere with Back Pad Insert (ZB) in the next step.
D. Attach Upper Back Pad (ZA) to Back Pad Insert (ZB) using:
Four 83 (5/16"x 1" hex head bolt)*
Four 96 (5/16" spring lock washer)
Four 95 (5/16" washer)
*Do NOT over-tighten these bolts. Tighten these bolts until spring lock washer is flat.
Over - tightening these bolts will cause T - nuts in pads to strip out.
Slide Back Pad Insert (ZB) into Back Pad Adjuster (Z) and hold in place with Ball Head
Pop Pin (56) and Adjustment Bolt (112).
E. Attach Lower Back Pad (ZC) to Front Vertical Frame (F) using:
Two 80 (5/16"x 5" hex head bolt)*
Two 96 (5/16" spring lock washer)
Two 95 (5/16" washer)
*Do NOT over-tighten these bolts. Tighten these bolts until spring lock washer is flat.
Over - tightening these bolts will cause T - nuts in pads to strip out.
Note:
You should now wrench tighten all bolts and nuts in this step.
Do NOT re-tighten any of the pad bolts or pulley bolts.
mm
Inch
22