Step 5 - Body Solid G9S Assembly Instructions Manual

S T E P
5
Be careful to assemble all components
in the sequence they are presented.
Most of the main frame parts in this step will have RED dots.
NOTE:
LEG EXTENSION SEAT PAD FRAME (S) AND THE LEG EXTENSION FRAME (L) ARE
PRE-ASSEMBLED AS ONE PIECE.
A. Attach Leg Extension Frame (L) and 2"x 6" Plate (M) to Front Vertical Frame (F) using:
Two 61 (1/2"x 5 1/4" hex head bolt)
Four 93 (1/2" washer)
Two 90 (1/2" nylon lock nut)
B. Attach the bottom of Leg Extension Frame (L) to Front Base Frame (C), through the
opening left from step 1 using:
One 60 (1/2"x 5 1/2" hex head bolt)
Two 93 (1/2" washer)
One 90 (1/2" nylon lock nut)
C. Attach Leg Extention Arm (N) to Leg Extension Frame (L) using pre-installed Shaft (P) as
shown. Tighten the two Allen Screws (88) to lock down Shaft (P) in Leg Extension Frame (L).
Attach three End Caps (14) to the top of Leg Extension Frame (L) and each end of the
Leg Extension Arm (N).
D. Attach Leg Extension Pad Holder (Q) to Leg Extension Arm (N) using:
One 63 (1/2"x 3 1/2" hex head bolt)
Two 93 (1/2" washer)
One 90 (1/2" nylon lock nut)
Bronze Bushing (100) was pre-assembled, inside Leg Extension Arm (N).
E. Attach Leg Pads (R) to Leg Extension Pad Holder (Q) using:
Four 89 (5/16"x 3/4" round bolt)*
Four 96 (5/16" spring lock washer)
Four 95 (5/16" washer)
*Do NOT over-tighten these bolts. Tighten these bolts until spring lock washer is flat.
Over - tightening these bolts will cause T - nuts in pads to strip out.
NOTE:
At this point you must make sure that the gym is level, stable and in the right location.
You should now wrench tighten all bolts and nuts on the mainframe unit only.
Do NOT re-tighten any of the pad bolts. Also, leave all pulley bolts finger-tight untill
after STEP 20.
mm
Inch
18