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UDC2500 Universal Digital Controller Product Manual 51-52-25-127 April 2007 Honeywell Process Solutions Industrial Measurement and Control...
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Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose.
This document provides descriptions and procedures for the Installation, Configuration, Operation, and Troubleshooting of your UDC2500 Controller. Contacts World Wide Web The following lists Honeywell’s World Wide Web sites that will be of interest to our customers. Honeywell Organization Corporate Industrial Measurement and Control...
Chassis Ground. Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements. 4/07 UDC2500 Universal Digital Controller Product Manual Definition...
Options Group ...67 3.13 Communications Group ...73 3.14 Alarms Set Up Group ...76 3.15 Display Set Up Group ...82 3.16 P.I.E. Tool Ethernet and Email Configuration Screens...84 3.17 Configuration Record Sheet ...87 UDC2500 Universal Digital Controller Product Manual Contents Introduction 4/07...
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Setpoint Ramp/Soak Programming ...118 4.22 P.I.E. Tool Maintenance Screens ...125 4.23 Configuring your Ethernet Connection ...131 INPUT CALIBRATION... 136 Overview...136 Minimum and Maximum Range Values ...137 Preliminary Information...139 Input 1 Set Up Wiring...140 4/07 UDC2500 Universal Digital Controller Product Manual...
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9.4.1 Write Configuration Examples ...188 MODBUS READ, WRITE AND OVERRIDE PARAMETERS PLUS EXCEPTION CODES...189 10.1 Overview ...189 10.2 Reading Control Data...190 10.3 Read Software Options Status ...191 10.4 Miscellaneous Read Onlys ...192 UDC2500 Universal Digital Controller Product Manual Introduction 4/07...
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Overview ...220 FURTHER INFORMATION... 221 12.1 Modbus RTU Serial Communications ...221 12.2 Modbus Messaging on TCP/IP...221 12.3 How to Apply Digital Instrumentation in Severe Electrical Noise Environments...221 INDEX ...222 SALES AND SERVICE... 226 4/07 UDC2500 Universal Digital Controller Product Manual viii...
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Table 4-21 Procedure for Displaying 3Pstep Motor Position_________________________________ 113 Table 4-22 Procedure for Setting a Failsafe Value_________________________________________ 114 Table 4-23 Procedure for Setting a Failsafe Mode_________________________________________ 115 Table 4-24 Running A Setpoint Ramp __________________________________________________ 116 Table 4-25 Program Contents_________________________________________________________ 118 UDC2500 Universal Digital Controller Product Manual 4/07...
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Table 10-2 Option Status ____________________________________________________________ 191 Table 10-3 Miscellaneous Read Onlys__________________________________________________ 192 Table 10-4 SetPoint Program Read Only Information ______________________________________ 192 Table 10-5 Setpoint Code Selections ___________________________________________________ 193 Table 10-6 Setpoint Associated Parameters ______________________________________________ 193 4/07 UDC2500 Universal Digital Controller Product Manual...
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Table 10-18 Set-up Group – Communications____________________________________________ 213 Table 10-19 Set-up Group – Alarms ___________________________________________________ 214 Table 10-20 Set-up Group – Display ___________________________________________________ 217 Table 10-21 Modbus RTU Data Layer Status Exception Codes ______________________________ 219 UDC2500 Universal Digital Controller Product Manual 4/07...
1.1 Overview Function The UDC2500 is a microprocessor-based stand-alone controller. It combines a high degree of functionality and operating simplicity in a 1/4 DIN size controller. This instrument is an ideal controller for regulating temperature and other process variables in numerous heating and cooling applications, as well as in metal working, food, pharmaceuticals, semiconductor, testing and environmental work.
NEMA4X and IP66 for the most severe hose-down applications. It withstands ambient temperatures up to 55°C (133°F) and resists the effects of vibration and shock. Figure 1-1 UDC2500 Operator Interface (all display items shown) UDC2500 Universal Digital Controller Product Manual 4/07...
Note 2: Value can be changed via increment/decrement keys. Note 3: The selected set can be changed via increment/decrement keys. 4/07 UDC2500 Universal Digital Controller Product Manual Table 1-1Function of Displays and Keys Function Lower display automatically displays setpoint value in engineering units.
PC, a Desktop or a laptop computer. · • Create/edit configurations live, just connect software to controller via comm port.· • Create/edit configurations offline and download to controller later via comm. port.· • Port types available on every UDC2500:· o Infrared o RS 485 o Ethernet •...
Enclosure Rating: This controller must be panel-mounted with the rear terminals enclosed within the panel. The front panel of the controller is rated at NEMA4X and IP66 when properly installed. Installation Category (Overvoltage Category): Category II (EN61010-1) 4/07 UDC2500 Universal Digital Controller Product Manual Introduction...
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WARNING If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. UDC2500 Universal Digital Controller Product Manual 4/07...
2.1 Overview Introduction Installation of the UDC2500 consists of mounting and wiring the controller according to the instructions given in this section. Read the pre-installation information, check the model number interpretation (Subsection 2.3), and become familiar with your model selections, then proceed with installation.
• Check that the model number shown on the inside of the case agrees with what you have ordered. 2.2 Condensed Specifications Honeywell recommends that you review and adhere to the operating limits listed in Table 2-1 when you install your controller. Accuracy: Analog Inputs ±...
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Relay Contacts: with a working voltage of 115/230 Vac, are isolated from each other and all other circuits at 345Vdc for 2 seconds. 4/07 UDC2500 Universal Digital Controller Product Manual Specifications ϕ = 0.4): 3 amps @ 130 Vac or 250 Vac ϕ...
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Otherwise, the instruments may not start up normally due to voltage drop from the inrush current. Weight 3 lbs. (1.3 kg) UDC2500 Universal Digital Controller Product Manual Specifications When applying power to more than one instrument, make sure that sufficient 4/07...
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(For Vac) * The maximum moisture rating only applies up to 40 °C (104 °F). For higher temperatures, the RH specification is derated to maintain constant moisture content. 4/07 UDC2500 Universal Digital Controller Product Manual Rated Operative Limits 15 to 55 °C 0 to 55 °C...
Key Number _ _ _ _ _ _ _ _ _ _ KEY NUMBER - UDC2500 Single Loop Controller Digital Controller for use with 90 to 264Vac Power Digital Controller for use with 24Vac/dc Power TABLE I - Specify Control Output and/or Alarms...
Table Limit Controller Restrictions/Comments: 1. FM approved units with communications are limited to read only. 2. UL listed for regulatory use only. Figure 2-1 Model Number Interpretation 4/07 UDC2500 Universal Digital Controller Product Manual (51-52-25-127) (51-52-25-127-FR) (51-52-25-127-DE) (51-52-25-127-IT) (51-52-25-127-SP) Not Available With...
If power is lost to the unit, the alarms will de-energize and thus the alarm contacts will close. Table 2-3 Alarm Relay Contact Information Unit Alarm Relay Power Wiring N.O. N.C. N.O. N.C. UDC2500 Universal Digital Controller Product Manual Control Relay Control Relay Wiring Contact N.O. Open N.C. Closed N.O. Open Closed N.C.
(Figure 2-3). Push the point of the screw through the center piercing the elastomeric material and then tighten screws to 5 lb-in (56 N•cm). UDC2500 Universal Digital Controller Product Manual Figure 2-3 Mounting Methods Table 2-4 Mounting Procedure...
Vac, 42.4 Vpeak, or 60 Vdc) wiring per Permissible Wiring Bundling, Table 2-5. Electrical Noise Precautions Electrical noise is composed of unabated electrical signals which produce undesirable effects in measurements and control circuits. 4/07 UDC2500 Universal Digital Controller Product Manual Installation ) copper...
For additional noise information, refer to document number 51-52-05-01, How to Apply Digital Instrumentation in Severe Electrical Noise Environments. Permissible Wiring Bundling Table 2-5 Permissible Wiring Bundling Bundle No. UDC2500 Universal Digital Controller Product Manual Wire Functions • Line power wiring • Earth ground wiring • Line voltage control relay output wiring •...
Output 1 is OPEN and Output 2 is CLOSE. In Table 2-6 the Output 1/2 option Single Relay can be any of the following selections: Electro-Mechanical Relay, Solid-State Relay or Open Collector Output. 4/07 UDC2500 Universal Digital Controller Product Manual Installation...
* To obtain this output algorithm type with these Output 1/2 Options: 1) Configure the OUTALG selection as “TIME D”; 2) Configure Auxiliary Output for “OUTPUT” and; 3) Scale the Auxiliary Output as necessary for the desired output algorithm type. For these UDC2500 Universal Digital Controller Product Manual Function of Output 1/2...
Input #2 Terminals. See Figure 2-7. Input #1 Terminals. See Figure 2-6. Aux. Output and Digital Inputs Terminals. See Figure 2-17. Communications Terminals. See Figure 2-15 and Figure 2-16. 4/07 UDC2500 Universal Digital Controller Product Manual L2/N See table for callout details Details Installation...
90-264 Vac applications; or 1 A, 125 V fuse or circuit breaker for 24 Vac/dc applications, as part of the installation. CAUTION Applying 90-264 Vac to an instrument rated for 24 Vac/dc will severely damage the instrument and is a fire and smoke hazard. UDC2500 Universal Digital Controller Product Manual Earth Ground Neutral...
The millivolt values for the Thermocouple Differential Input are for a pair of J thermocouples at an ambient temperature mean of 450°F / 232°C. an ambient temperature mean of 450°F / 232°C. 4/07 UDC2500 Universal Digital Controller Product Manual – – –...
Electromechanical relays are rated at 5 Amps @ 120 Vac or 240 Vac or 30 Vdc. Customer should size fuses accordingly. Use Fast Blo fuses only. Figure 2-8 Electromechanical Relay Output See Table 2-6 for relay terminal connections for other Output Algorithm Types. UDC2500 Universal Digital Controller Product Manual Milliamps Input – 22 mA+...
Customer should size fuses accordingly. Use Fast Blo fuses only. Figure 2-9 Solid State Relay Output See Table 2-6 for relay terminal connections for other Output Algorithm Types. 4/07 UDC2500 Universal Digital Controller Product Manual Time Simplex Output Relay#1 N.O.
Electromechanical relays are rated at 5 Amps @ 120 Vac or 240 Vac or 30 Vdc. Customer should size fuses accordingly. Use Fast Blo fuses only. Figure 2-10 Open Collector Output See Table 2-6 for relay terminal connections for other Output Algorithm Types. UDC2500 Universal Digital Controller Product Manual Time Simplex Output #1 L2/N –...
Electromechanical relays are rated at 5 Amps @ 120 Vac or 240 Vac or 30 Vdc. Customer should size fuses accordingly. Use Fast Blo fuses only. See Table 2-6 for relay terminal connections for other Output Algorithm Types. 4/07 UDC2500 Universal Digital Controller Product Manual Time Duplex with a Dual Relay Board Out Relay#2 N.O.
30 Vdc. Customer should size fuses accordingly. Use Fast Blo fuses only. 30 Vdc. Customer should size fuses accordingly. Use Fast Blo fuses only. Figure 2-14 Three Position Step Control Connections with Dual Relay UDC2500 Universal Digital Controller Product Manual Open (CW) Close (CCW)
Figure 2-16 and Table 2-7 shows how to connect a UDC to a MDI Compliant Hub or Switch utilizing a straight-through cable or for connecting a UDC to a PC utilizing a crossover cable. 4/07 UDC2500 Universal Digital Controller Product Manual COMMUNICATION MASTER D+ (B) SHLD SHLD D–...
Connect shield to ground at one end only. Auxiliary Output and Digital Input 2 are mutually exclusive. Figure 2-17 Auxiliary Output and Digital Inputs Option Connections UDC2500 Universal Digital Controller Product Manual RJ45 Socket Pin # Shield Shield RXD- RXD+...
A 1N4733 will reduce the voltage at the transmitter to approximately 25 Vdc. Figure 2-19 Transmitter Power for 4-20 mA — 2 Wire Transmitter 4/07 UDC2500 Universal Digital Controller Product Manual 2 Wire Transmitter Configure: A2S1TY = NONE A2S2TY = NONE 250 Ω...
3.13 Communications Set Up Group 3.14 Alarms Set Up Group 3.15 Display Set Up Group 3.16 P.I.E. Tool Ethernet and Email Configuration Screens 3.17 Configuration Record Sheet UDC2500 Universal Digital Controller Product Manual 3 Configuration Table 3-1 Configuration Topics TOPIC See Page...
PBorGN OPTIONS AUXOUT ComADD SDMODE ALARMS A1S1TY A2S1TY ALHYST DISPLY DECMAL STATUS VERSON 4/07 UDC2500 Universal Digital Controller Product Manual Function Prompts RATE T I MIN or MANRST I RPM SECUR LOCK AUTOMA TI MIN FINLSP SPRATE RPUNIT RECYCL SOKDEV * x = 1 to 12.
Parameter Change the Value or Selection Enter the Value or Selection Exit Configuration UDC2500 Universal Digital Controller Product Manual Press Upper Display = SET Setup Setup Lower Display = TUNING (This is the first Set Up Group title) Sequentially displays the other Set Up group titles shown in...
Gain = 0.01 to 1000 RATE T 0.00 to 10.00 minutes 0.08 or less = OFF 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code PROPORTIONAL BAND (simplex) is the percent of the range of the measured variable for which a proportional controller will produce a 100 % change in its output.
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Gain = 0.01 to GAIN 2 1000 RATE2T 0.00 to 10.00 minutes 0.08 or less = OFF UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code Also defined as "HEAT" Rate on Duplex models for variations of Heat/Cool applications.
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1 to 120 CT2 X3 SECUR 0 to 9999 LOCK NONE 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code These are the same as above except that they apply to Duplex models for the "COOL" zone of Heat/Cool applications or for the second set of PID constants.
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Code CONF VIEW AUTOMA ENAB RN HLD ENAB SP SEL ENAB UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code read/write. CALIBRATION—All groups are available for read/write except for the Calibration and Keyboard Lockout groups. + CONFIGURATION—Tuning, SP Ramp, and Accutune groups are read/write.
SP Ramp prompts to appear 0 to 255 minutes TI MIN 4/07 UDC2500 Universal Digital Controller Product Manual RUN/HOLD Upper Display English Numeric Code SINGLE SETPOINT RAMP—Make a selection to enable or disable the setpoint ramp function. Make sure you configure a ramp time and a final setpoint value.
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Ramp and SP Programming are disabled EUHRUP 0 to 9999 in Engineering units per hour UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code SETPOINT RAMP FINAL SETPOINT— Enter the value desired for the final setpoint. The controller will operate at the setpoint set here when ramp is ended.
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SOKDEV 0 to 100 PG END LAST (Hold at last SP) FSAF (Manual mode/failsafe) 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code RATE DOWN—Rate down value. When making a setpoint change, this is the rate at which the controller will change from the original setpoint down to the new one.
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SG2 TI 0-99 Hours:0-59 SG4 TI Minutes SG6 TI SG8 TI SG10TI SG12TI UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code Program State at Program End Reset/Rerun SP Program DISABLE—LSP1 is used as the initial ramp setpoint.
SP value and alters the output over the Output Limit Range. Duplex Tuning is used when a Duplex Control Algorithm is configured. To perform a Duplex Tune, Two Local Setpoints must be configured per the Control Group in Section 3.11. 4/07 UDC2500 Universal Digital Controller Product Manual Configuration...
Numeric Code FUZZY ENAB TUNE TUNE DUPLEX MANU AUTO UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code FUZZY OVERSHOOT SUPPRESSION— Can be enabled or disabled independently of whether Demand Tuning or SP Tuning is enabled or disabled.
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Numeric Code AT ERR (Read Only) NONE ABRT 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code DISABLE – The current SetPoint is used to derive a single set of blended tuning parameters. This tuning is performed over the range of the output limits similar to Simplex Tuning.
Selection or Range of Setting Lower Display English Numeric Code CTRALG ONOF UDC2500 Universal Digital Controller Product Manual key) or Alarm 2. An optional digital input can also be RUN/HOLD Upper Display English Numeric Code The CONTROL ALGORITHM lets you select the type of control that is best for your process.
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Lower Display English Numeric Code PIDA PIDB 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code DUPLEX ON/OFF is an extension of this algorithm when the output is configured for Duplex. It allows the operation of a second ON/OFF output.
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Selection or Range of Setting Lower Display English Numeric Code PDMR TPSC UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code PD WITH MANUAL RESET is used whenever integral action is not wanted for automatic control. The equation is computed with no integral contribution.
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Select length of time in Hours and Minutes, or minutes and seconds. START 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code The actual slidewire position is then shown on the lower display as POS. This value is used for display only.
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English Numeric Code L DISP TREM RESET INCRMT UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code L DISP allows you to select whether time remaining (TI REM) or elapsed time (E TIME) is displayed for the timer option.
Selection or Range of Setting Lower Display English Numeric Code OUTALG RLY2 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code The OUTPUT ALGORITHM lets you select the type of output you want. Not applicable with Control algorithm prompt TPSC (Three Position Step Control).
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CURD CURT TCUR CRANGE 4-20 0-20 OUTRNG UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code CURRENT SIMPLEX—Type of output using one 4 mA to 20 mA signal that can be fed into a positive or negative grounded load of 0 to 1000 ohms.
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Function Prompt Selection or Range of Setting Lower Display English Numeric Code 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code CURRENT DUPLEX RANGE (SPLIT)—This setting should be used for Relay/Current and Current/Relay Duplex Outputs. It can also be used for Current Duplex when an Auxiliary Output board is present.
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Lower Display English Numeric Code RLY TYP MECH 5 to 1800 seconds MTR TI UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code RELAY CYCLE TIME INCREMENT selection is used only for Time Simplex and Duplex output configurations. This...
100L RADH RADI 0-20 4-20 100m 0-10 TDIF 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code INPUT 1 ACTUATION TYPE – This selection determines what actuation you are going to use for Input 1. B—B Thermocouple E H—E Thermocouple High...
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100L RADH RADI −999 to 9999 IN1 HI floating in engineering units UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code TRANSMITTER CHARACTERIZATION— This selection lets you instruct the controller to characterize a linear input to represent a non-linear one.
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-999 to 9999 0 to 120 seconds FILTR1 0 = No Filter BRNOUT NONE 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code INPUT 1 LOW RANGE VALUE in engineering units is displayed for all inputs but can only be configured for linear or square root transmitter characterization.
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English Numeric Code DOWN NOFS EMISS 0.01 to 1.00 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code DOWNSCALE BURNOUT will force the Input 1 signal to the lower range value when the sensor fails. Diagnostic message IN1 FAIL intermittently flashed on the lower display.
NNML NIC H NIC L 100H 100L RADH RADI 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code INPUT 2 ACTUATION TYPE – This selection determines what actuation you are going to use for Input 2. DIS—Disable 0-20—0 to 20 mA (internal dropping resistor)
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-20.0 to 20.0 RATIO2 -999 to 9999 BIAS 2 FILTR2 0 to 120 seconds 0 = No Filter UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code INPUT 2 HIGH RANGE VALUE in engineering units is displayed for all inputs but can only be configured for linear or square root transmitter characterization.
Selection or Range of Setting Lower Display English Numeric Code PIDSET 2KBD 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code NUMBER OF TUNING PARAMETER SETS—This selection lets you choose one or two sets of tuning constants (gain, rate, and reset).
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2 SP SW VAL Value in engineering units within PV or SP range limits LSP’S UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code TWO SETS PV AUTOMATIC SWITCHOVER—When the process variable is GREATER than the value set at prompt...
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NONE INP2 SP TRK NONE PROC PWR UP ALSP 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code TWO LOCAL SETPOINTS—This selection lets you switch between two local setpoints using the SETPOINT SELECT key. REMOTE SETPOINT SOURCE— This...
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0 to 100 % of the SP Hi PV range 0 to 100 % of the SP Lo PV range ACTION UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code AUTOMATIC MODE, LAST RSP—At power-up, the controller will use automatic mode with the last remote setpoint used before power down displayed.
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0.5 to 5.0 % HYST 0.0 to 100.0 % of FAILSF 0 to 100 % FAILSF 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code HIGH OUTPUT LIMIT—This is the highest value of output beyond which you do not want the controller automatic output to exceed.
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SP = 1500 and the SP HiLIM is changed to 1200, the new local setpoint will be 1200. NOTE 5: Reset limits and Dropoff are not displayed when Three Position Step Control is configured. UDC2500 Universal Digital Controller Product Manual Upper Display...
Selection or Range of Setting Lower Display English Numeric Code AUXOUT PROC 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code AUXILIARY OUTPUT SELECTION This selection provides an mA output representing one of several control parameters. The display for auxiliary output viewing will be in engineering units for all but output.
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English Numeric Code LSP 1 LSP 2 0PCT Value in Engineering Units UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code DEVIATION (PROCESS VARIABLE MINUS SETPOINT)—Represents –100 % to +100 % of the selected PV span in engineering units.
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100 PCT Engineering Units 4-20 CRANGE 0-20 DIGIN1 NONE 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code AUXILIARY OUTPUT HIGH SCALING FACTOR— This is a value in engineering units used to represent all AUX OUT parameters except Output.
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Numeric Code HOLD PID2 Begn NO I MNFS LOCK UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code TO HOLD—Contact closure suspends Setpoint Program or Setpoint Ramp. When contact reopens, the controller starts from the Hold point of the Ramp/Program unless the Ramp/Program was not previously started via the RUN/HOLD key.
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Numeric Code TIMR TUNE INIT MNLT TRAK STRT 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code TIMER—Contact closure starts timer, if enabled. Reopening the switch has no effect. INITIATE LIMIT CYCLE TUNING—Contact closure starts the slow tuning process. The lower display shows DoSLOW.
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DIGIN2 Same selections as for Digital Input 1 DI2COM Same selections as Digital Input 1 Combinations UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code automatically restart at the initial Setpoint value. If power to the unit is lost while while a SP...
BAUD 1004 4800 9600 19200 38400 4/07 UDC2500 Universal Digital Controller Product Manual Setting Upper Display Numeric Code COMMUNICATIONS STATION ADDRESS—This is a number that is assigned to a controller that is to be used with the communications option. This number will be its address.
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0 to 255 Sample Periods SDMODE 1009 LAST FSAFE UDC2500 Universal Digital Controller Product Manual Setting Upper Display Numeric Code TX DELAY—Configurable response-delay timer allows you to force the UDC to delay its response for a time period of from 1 to 500 milliseconds compatible with the host system hardware/software.
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-20.0 to 20.0 -999 to 9999 CSP_BI 1013 LOOPBK 1014 ENAB 4/07 UDC2500 Universal Digital Controller Product Manual Setting Upper Display Numeric Code TO AUTO—AUTOMATIC MODE, LAST SP—The controller will return to the automatic mode and the last setpoint used before shed.
E-ON E-OF FSAF PrRT DI 1 DI 2 BRAK UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code ALARM 1 SETPOINT 1 TYPE—Select what you want Setpoint 1 of Alarm 1 to represent. It can represent the Process Variable,...
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Selection or Range of Setting Lower Display English Numeric Code DE 2 TC W TC F 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code DEVIATION FROM LSP 2 (NOTE 3) THERMOCOUPLE WARNING (NOTE 5) THERMOCOUPLE FAILING (NOTE 6) ATTENTION NOTE 1.
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Code Value in A1S1VA 1102 engineering units A1S1HL 1103 HIGH UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code NOTE 5. Thermocouple Warning means that the instrument has detected that the Thermocouple Input is starting to fail. Not valid for other input types.
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1106 A2S1TY 1107 Value in A2S1VA 1108 engineering units 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code If Setpoint Programming is enabled and if the Alarm Type is configured for Event On/Off: ALARM 1 SEGMENT EVENT 1—Select...
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BEGIN A2S1EV 1112 ALHYST 1113 0.0 to 100.0 % of span or full output as appropriate UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code ALARM 2 SETPOINT 1 STATE—Same as A1S1HL. ALARM 2 SEGMENT EVENT 1—Same as A1S1EV.
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LATCH BLOCK 1115 AL 2 AL12 DIAGAL 1116 AL 2 DISWRN 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code LATCHING ALARM OUTPUT 1—Alarm output 1 can be configured to be Latching or Non-latching. NO LAT—Non-latching LATCH—Latching...
English Numeric Code DECMAL 1201 NONE UNITS 1202 NONE UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code DECIMAL POINT LOCATION—This selection determines where the decimal point appears in the display. NONE—No Decimal Place—fixed, no auto- ranging 8888 ONE—1 decimal place 888.8...
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FREN GERM SPAN ITAL NUMB TCDIAG 1207 ENAB 4/07 UDC2500 Universal Digital Controller Product Manual Upper Display English Numeric Code POWER LINE FREQUENCY—Select whether your controller is operating at 50 or 60 Hertz. ATTENTION For controllers powered by +24 Vdc, this configuration should be set to the AC line frequency used to produce the +24 Vdc supply.
These settings can be changed via the Ethernet Configuration Screen as shown in Figure 3-1. See Section 4.23 – Configuring your Ethernet Connection for more information. Figure 3-1 Ethernet Configuration Screen UDC2500 Universal Digital Controller Product Manual ® . Pocket PC Configuration Screens are generally 4/07...
Email server, then the SMTP IP Address may generally be found by opening a DOS shell and typing: ping smtp.[your domain name and extension], i.e., ping smtp.your_isp.com 4/07 UDC2500 Universal Digital Controller Product Manual Configuration...
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If the SMTP address on your network is changed, such as can happen when a server is replaced, then you must reconfigure the Email SMTP IP address in this instrument to match the new IP address. UDC2500 Universal Digital Controller Product Manual 4/07...
SPRAMP TI MIN FINLSP SPRATE EUHRUP EUHRDN SPPROG ATUNE FUZZY TUNE DUPLEX AT ERR NOTE 1: Model Number Dependent. 4/07 UDC2500 Universal Digital Controller Product Manual Value or Factory Group Selection Setting Prompt _______ ALGOR _______ 0.00 _______ _______ _______ _______ 0.00...
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DIG IN 2 DIG2 CMB COMADR COMSTA IRENAB BAUD TX_DLY WS_FLT SDENAB SHDTIM SDMODE SHD_SP UNITS CSRATIO CSP_BI LOOPBK UDC2500 Universal Digital Controller Product Manual Value or Factory Group Selection Setting Prompt _______ ALARMS _______ 0.00 _______ _______ NONE _______ NONE...
NONE. Write the number on the Configuration Record Sheet in the configuration ATTENTION section so you will have a permanent record. UDC2500 Universal Digital Controller Product Manual Figure 4-1 Operator Interface 4/07...
Entry 4.4 Lockout Feature Introduction The lockout feature in the UDC2500 is used to inhibit changes (via keyboard) of certain functions or parameters by unauthorized personnel. Lockout levels There are different levels of Lockout depending on the level of security required. These levels are: •...
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• Parameter not available or locked out • Not in setup mode, press • Individual key locked out. UDC2500 Universal Digital Controller Product Manual - you can disable the Run/Hold key for Set Point Programming at configuration Set Up group prompt “Tuning,”...
OUT 1 2 A or M [None], F or C L or R 4/07 UDC2500 Universal Digital Controller Product Manual Table 4-2 Annunciators Indication A visual indication of each alarm Blinking 1 indicates alarm latched and needs to be acknowledged (by...
Unit is currently not in Accutune process. DoSLOW Accutune Slow tuning process is operating. DoFAST Accutune Fast tuning process is operating. Three position POSXX.XX UDC2500 Universal Digital Controller Product Manual key to scroll through the operating parameters listed in Table Description 4/07...
4.5.3 Diagnostic Messages The UDC2500 performs background tests to verify data and memory integrity. If there is a malfunction, a diagnostic message will be shown on the lower display. In the case of more than one simultaneous malfunction, only the highest priority diagnostic message will be displayed.
Monitoring and Operating the Controller Remote SP Local SP Figure 4-2 Functional Overview Block Diagram of the UDC2500 Controller UDC2500 Universal Digital Controller Product Manual IN 1 IN 2 Ratio Ratio Bias Bias Source Source CONTROL Source ALGORITHM OUTPUT To Final...
While a failsafe condition exists, the controller output will assume the failsafe value. When the failsafe condition goes away, normal automatic operation continues. 4/07 UDC2500 Universal Digital Controller Product Manual Monitoring and Operating the Controller key will cycle through all applicable values (configuration...
Single Display Parameters Table 4-5 Single Display Parameters Lower Display Prompt (blank) PIDS x RP xxxM HH.MM or MM.SS UDC2500 Universal Digital Controller Product Manual Upper Display Value Process Variable Process Variable Local Setpoint #1 Local Setpoint #2 Remote Setpoint...
Enter the Local Setpoint Tune the Controller 4/07 UDC2500 Universal Digital Controller Product Manual Monitoring and Operating the Controller Press Make sure the controller has been configured properly Setup Setup and that all the values and selections have been recorded on the Configuration Record Sheet.
(0 % to 100 % for a time proportioning output or –5 % to 105 % for a current output). Manual Mode not available with Single Display model. UDC2500 Universal Digital Controller Product Manual Definition 4/07...
If LSP tracking is not configured, the local setpoint will not be altered when the Setpoint transfer is made. 4.9 Setpoints Introduction You can configure the following setpoints for the UDC2500 controller. • A Single Local Setpoint • 2 Local Setpoints •...
• A TIMER display has been selected (Time remaining or Elapsed time) • A timer increment selected • Timer reset selected Refer to Subsection 3.7 Algorithm Set Up Group for details. UDC2500 Universal Digital Controller Product Manual Press To alternately select Local Setpoint 1 (LSP) and the Remote Function...
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• The time-out period can be changed at this time using the • The Timer is ready to be activated 4/07 UDC2500 Universal Digital Controller Product Manual value (MM:SS) plus a counterclockwise rotating clock face. will show as an increasing Hrs:Min value(HH:MM) or Min:Sec value (MM:SS) plus a clockwise rotating clock face.
The TUNE process will cycle the controller’s output two full cycles between the low and high output limits while allowing only a very small Process Variable change above and below the SP during each cycle. “TUNE” flashes in the upper display until tuning is completed. UDC2500 Universal Digital Controller Product Manual 4/07...
Accutune III assumes that Local Setpoint 2 will cause a Cooling demand (output less than 50%), and the tuning parameters calculated for that setpoint are automatically entered as PID SET 2. 4/07 UDC2500 Universal Digital Controller Product Manual Monitoring and Operating the Controller Press Result...
Heat/Cool applications which use a highly insulated chamber (a chamber which will lose heat very slowly unless a cooling device is applied). Only one local setpoint (LSP 1) is needed for this selection. UDC2500 Universal Digital Controller Product Manual Press Result...
Table 4-14 Procedure for Using MANUAL TUNE for Heat side of Duplex Control Step Operation Configure LSP1 Switch to “Automatic” Mode Show Tuning Prompt 4/07 UDC2500 Universal Digital Controller Product Manual Monitoring and Operating the Controller Press Result Until SP (Local Setpoint 1) shows Lower Lower Lower in the lower display.
Step Operation Configure LSP2 Switch to “Automatic” Mode Show Tuning Prompt Initiate Tuning Tuning in operation UDC2500 Universal Digital Controller Product Manual Press Result Select “DoSLOW” or “DoFAST” in lower display. Upper display will flash “TUNE” as Lower Lower Lower...
Aborting Accutune To abort Accutune and return to the last previous operation (SP or output level), press key to abort the Accutune process. M-A/RESET 4/07 UDC2500 Universal Digital Controller Product Manual Press Upper Display = SET Setup Setup Lower Display = ATUNE...
(Does not apply for Duplex control.) The sets can be: • keyboard selected, • automatically switched when a predetermined process variable value is reached, • automatically switched when a predetermined setpoint value is reached. UDC2500 Universal Digital Controller Product Manual 4/07...
Function Set Tuning Values for Each Set Switchover Value for 2PR or 2SP Selection 4/07 UDC2500 Universal Digital Controller Product Manual Table 4-18 Set Up Procedure Press Until you see: Setup Setup Upper Display = SET Lower Display = CONTRL...
Table 4-20 Procedure for Displaying Alarm Setpoints Step Operation Select Alarm Set-up Group Access the Alarm Setpoint Values UDC2500 Universal Digital Controller Product Manual Press Until you see: Function Function Function Upper Display = (the PV value) Lower Display = PIDS X To change PID SET 1 to PID SET2 or Vice Versa.
Operation Select Control Set-up Group Select Failsafe Function Prompt Select a value Return to Normal Display UDC2500 Universal Digital Controller Product Manual Press Until you see: Setup Setup Upper Display = SET Lower Display = CONTRL You will see: Function...
This is a standard feature. At power-up, the setpoint is set to the current PV value and the Rate or Ramp or Program then starts from this value. 4/07 UDC2500 Universal Digital Controller Product Manual Press Until you see: Setup...
Set Start Setpoint Start the Ramp Hold/Run the Ramp View the remaining ramp time UDC2500 Universal Digital Controller Product Manual Table 4-24 Running A Setpoint Ramp Press “A” indicator is on. Reset Reset Reset Upper Display = Hold and PV value...
Sn = Current PV value and it automatically “Restarts” from Sn = current PV value up to the original “target” setpoint. 4/07 UDC2500 Universal Digital Controller Product Manual Monitoring and Operating the Controller Press When the final setpoint is reached, “RUN” changes to “HOLD”...
EU-H* - Degrees/Hour *The selection of time or rate is made at prompt “RP UNIT” - Set this prompt before entering any Ramp information. UDC2500 Universal Digital Controller Product Manual Table 4-25 Program Contents Definition Range = 0-99 hr.:59 min.
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HOLD to RUN. The selections are: DISABL = When the program is initially changed from HOLD to RUN the 4/07 UDC2500 Universal Digital Controller Product Manual Definition EU-M = Degrees/Minute (Range – 0-999) Soaks are even number segments.
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“Program Record Sheet” (Figure 4-4) and fill in the associated information. An example of a Ramp-Soak Profile is shown in Figure 4-3. Start setpoint is at 200 degrees F. UDC2500 Universal Digital Controller Product Manual Definition present PV value is captured and used as the beginning setpoint value for the ramp segment.
SG2 SP Soak SP SG2 TI Soak Time SG3 RP Ramp Time SG4 SP Soak SP 4/07 UDC2500 Universal Digital Controller Product Manual SEG 4 SEG 7 SEG 5 SEG 3 SEG 6 Ramp/Soak Profile Example Value Prompt SG4 TI...
Ramp Time SG2 SP Soak SP SG2 TI Soak Time SG3 RP Ramp Time SG4 SP Soak SP UDC2500 Universal Digital Controller Product Manual Figure 4-4 Program Record Sheet Value Prompt SG4 TI SG5 RP SG6 SP SEG6 TI SG7 RP...
Table 4-26 Run/Monitor Functions Function Set the Local Setpoint Run State Hold State External Hold To Begin 4/07 UDC2500 Universal Digital Controller Product Manual Monitoring and Operating the Controller Press Upper Display = PV value Lower Lower Lower Lower Display = SP Display...
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RUN—contact closure places Program in RUN state, OR HOLD—contact closure places Program in HOLD state Opening the contact will cause the Controller to revert to its original state. UDC2500 Universal Digital Controller Product Manual Press Upper Display = PV value...
Your instrument may not have all of the screens and parameters shown in this section. Loop Data Select Loop Data from the Maintenance Data menu. 4/07 UDC2500 Universal Digital Controller Product Manual ® Maintenance Screens which allow remote access Figure 4-5 Maintenance Data Menu...
OP2 and OP3 windows indicate the status of the current outputs. If a current output is not installed, the OP status for that output is always OK. The Alarms and Digital Inputs buttons allow you to see the current status of each alarm setpoint and digital input. UDC2500 Universal Digital Controller Product Manual 4/07...
For this instrument, the Alarm On and Alarm Off columns will always be blank. See Section 3.14 for other information about configuring Alarms. Figure 4-7 Alarm Details Maintenance Screen 4/07 UDC2500 Universal Digital Controller Product Manual Monitoring and Operating the Controller...
An asterisk (*) indicates that the alarm has changed state since the last communications transaction. This instrument has a maximum of two Digital Inputs. Digital Inputs 3 through 8 will always appear as NONE. UDC2500 Universal Digital Controller Product Manual Figure 4-8 Digital Input Details Screen 4/07...
The Status Data screen lets you see the current status of the controller’s diagnostics. If the controller has detected a problem, this screen will show the detected problem. Figure 4-9 Status Data Maintenance Screen 4/07 UDC2500 Universal Digital Controller Product Manual Monitoring and Operating the Controller...
Ethernet or via Infrared communications. Not all diagnostic messages are available via Ethernet Communications. For example, if the Ethernet cable is unplugged, then the instrument cannot send up the EUNPLGED diagnostic message via Ethernet. Figure 4-10 Ethernet Status Maintenance Screen UDC2500 Universal Digital Controller Product Manual 4/07...
IR address to 3 as shown below in Figure 4-11. Figure 4-11 IR Communications Address 4/07 UDC2500 Universal Digital Controller Product Manual can be used to configure Ethernet parameters. The figures in this Monitoring and Operating the Controller ®...
Ethernet and Email parameters per Section 3.16. Once you have changed the Ethernet settings and downloaded them to your controller, you will now be able to communicate with it via Ethernet. UDC2500 Universal Digital Controller Product Manual Figure 4-12 Online Configuration ®...
Default Gateway: 10.0.0.1 Now open your P.I.E. Tool your Communication Type as shown in Figure 4-14. Figure 4-14 Ethernet Communications Type Selection 4/07 UDC2500 Universal Digital Controller Product Manual Monitoring and Operating the Controller 10.0.0.3 255.255.255.0 ® program and select PC Comm Setup and select Ethernet as...
Close the Ethernet configuration window and then single click on the Online Configuration button. Then, click on the Start button. The P.I.E. Tool® should start uploading the configuration information from the controller as shown in Figure 4-16. UDC2500 Universal Digital Controller Product Manual 4/07...
On some PCs and LANs, it is possible to simply allow the PC to get these settings automatically via the DHCP server. Contact your Information Technologies (IT) representative to see if this is available on your PC. 4/07 UDC2500 Universal Digital Controller Product Manual...
Introduction This section describes the field calibration procedures for Input 1 and Input 2. • All input actuations in every UDC2500 controller are fully factory-calibrated and are ready for configuration by the user. • Field Calibration can improve the accuracy of the Controller if necessary for a particular application.
32 to 1260 NM90 (low) Nicrosil-Nisil (Nic) 0 to 2372 Nic (low) 0 to 1472 0 to 3100 4/07 UDC2500 Universal Digital Controller Product Manual Action PV Input Range °F °C –18 to 1816 –270 to 1000 –129 to 593 –18 to 871...
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–4 mV to +16 mV for the zero and span values. ** The range values for Radiamatic Type RI are customer configurable within the limits shown. UDC2500 Universal Digital Controller Product Manual PV Input Range °F...
Type of Input Thermocouple Inputs (Ice Bath) Thermocouple Inputs (T/C Source) 4/07 UDC2500 Universal Digital Controller Product Manual PV Input Range 4 to 20 mA 0 to 20 mA 1 to 5 Volts 0 to 5 Volts 0 to 2 Volts...
Source Copper Leads Copper Leads Figure 5-2 Wiring Connections for Thermocouple Inputs Using an Ice Bath UDC2500 Universal Digital Controller Product Manual Equipment Needed • A decade box, with at least ± 0.02 % accuracy, capable of providing stepped resistance values over a minimum range of 0 to 1650 ohms with a resolution of 0.001 ohm.
For Radiamatic inputs only, set Emissivity value to 1.0. See Subsection 3.9 – Configuration Set Up prompt INPUT1, function prompt EMISS. Millivolt or Millivolt or Volt Source Volt Source Figure 5-5 Wiring Connections for Radiamatic, Thermocouple Differential, Millivolts or Volts (Except 0 to 10 Volts) UDC2500 Universal Digital Controller Product Manual Action 4/07...
Do not switch current source ON/OFF while connected to the instrument. Milliampere Milliampere Source Source Figure 5-7 Wiring Connections for 0 to 20 mA or 4 to 20 mA Inputs 4/07 UDC2500 Universal Digital Controller Product Manual Action Volt Volt 100K pair 100K pair Source...
Table 5-10 Input 1 Calibration Procedure (Numeric Code 10000) Step Operation Enter Calibration Mode until you see Calibrate 0 % UDC2500 Universal Digital Controller Product Manual Press Upper Display = CAL ( Setup Setup Lower Display = INPUT1 (10000) You will see:...
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Operation Calibrate 100 % Check the Cold Junction Temperature Exit the Calibration Mode 4/07 UDC2500 Universal Digital Controller Product Manual Press You will see: Function Function Function Upper Display = APLY ( 2 ) Lower Display = IN1SPN (10003) •...
Do not switch current source ON/OFF while connected to the instrument. Current Current Source Source Figure 5-8 Wiring Connections for 0 to 20 mA or 4 to 20 mA Input – Input 2 UDC2500 Universal Digital Controller Product Manual Input 2 Action 26 (no connection) 26 (no connection) Copper Leads...
• Please read Subsection 5.6 – before beginning the procedure. • Make sure you have LOCK set to NONE. See Subsection 3.4 - Tuning Set Up Group. 4/07 UDC2500 Universal Digital Controller Product Manual Volts – Input 2 Action 25 (no connection)
Operation Enter Calibration Mode until you see Calibrate 0 % Calibrate 100 % Exit the Calibration Mode UDC2500 Universal Digital Controller Product Manual Press Upper Display = CAL ( Setup Setup Lower Display = INPUT2 (20000) You will see: Function...
Operation Set LOCKOUT to NONE Enter INPUT 1 Setup Group Scroll through Functions 4/07 UDC2500 Universal Digital Controller Product Manual Press until you see : Setup Setup Upper Display = SET UP Lower Display = TUNING Until you see: Function...
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Lower Display = INxTYP to return to Normal operating mode. Lower Lower Lower Display Display Display The factory calibration will be restored. If the problem is not corrected, contact the Honeywell Technical Assistance Center at 1- 800-423-9883 USA and Canada Result 4/07...
OUTPUT CALIBRATION MAY REQUIRE ACCESS TO HAZARDOUS LIVE CIRCUITS, AND SHOULD ONLY BE PERFORMED BY QUALIFIED SERVICE PERSONNEL. MORE THAN ONE SWITCH MAY BE REQUIRED TO DE-ENERGIZE UNIT BEFORE CALIBRATION. 4/07 UDC2500 Universal Digital Controller Product Manual 6 Output Calibration TOPIC WARNING—SHOCK HAZARD...
Tag and disconnect the field wiring, at the rear of the controller, from terminals 21 (–) and 19 (+). See Figure 6-1. Connect a milliammeter across these terminals. Figure 6-1 Wiring Connections for Calibrating Current Output UDC2500 Universal Digital Controller Product Manual Action Milliammeter Milliammeter...
Mode until you see Calibrate 0 % Calibrate 100 % Exit the Calibration Mode 4/07 UDC2500 Universal Digital Controller Product Manual (Numeric Code 30000) Press Upper Display = CAL ( Setup Setup Lower Display = CURENT (30000) You will see:...
Tag and disconnect the field wiring, at the rear of the controller, from terminals 12 (+) and 13 (–). See Figure 6-2. Connect a milliammeter across these terminals. Figure 6-2 Wiring Connections for Calibrating Auxiliary Output UDC2500 Universal Digital Controller Product Manual Action Milliammeter Milliammeter...
Mode until you see Calibrate 0 % Calibrate 100 % Exit the Calibration Mode 4/07 UDC2500 Universal Digital Controller Product Manual (Numeric Code 50000) Press Upper Display = CAL ( Setup Setup Lower Display = AUXOUT (50000) You will see:...
Step Operation Set LOCKOUT to NONE Enter OUTPUT or OPTIONS Setup Group Scroll through Functions UDC2500 Universal Digital Controller Product Manual Press until you see : Setup Setup Upper Display = SET Lower Display = TUNING Until you see: Function...
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Lower Display = ARANGE (for the Auxiliary Output) to return to Normal operating mode. Lower Lower Lower Display Display Display The factory calibration will be restored. If the problem is not corrected, contact the Honeywell Technical Assistance Center at 1- 800-423-9883 USA and Canada Output Calibration Result...
Installation related problems Read the Installation section in this manual to make sure the UDC2500 has been properly installed. The installation section provides information on protection against electrical noise, connecting external equipment to the controller, and shielding and routing external wiring.
Upper Display = Software version number 32xx Lower Display = VERSION Please give this number to the Customer Support person. It will indicate which version of UDC2500 you have and help them determine a solution to your problem. Result 4/07...
Table 7-2 Procedure for Displaying the Status Test (Numeric Code 1200) Step Operation Select STATUS Set Up Group Read the test results 4/07 UDC2500 Universal Digital Controller Product Manual Results Press Upper Display = READ Setup Setup Lower Display = STATUS You will see: Function...
Troubleshooting/Service Background Tests Introduction The UDC2500 performs ongoing background tests to verify data and memory integrity. If there is a malfunction, a diagnostic message will be displayed (blinking) in the lower display. In the case of simultaneous malfunctions, the messages will appear in sequence in the lower display.
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OUT1FL Current Output is less than 3.5 mA. Auxiliary Output is less than 3.5 mA. OUT2FL 4/07 UDC2500 Universal Digital Controller Product Manual Troubleshooting/Service How to Correct the Problem Same as IN1RNG above. Same as IN1FL above. 1. Check the configuration for each item and reconfigure if necessary.
Other symptoms If a set of symptoms or prompts other than the one you started with appears while troubleshooting, re-evaluate the symptoms. This may lead to a different troubleshooting procedure. UDC2500 Universal Digital Controller Product Manual Indicators Controller Output Indicators...
You will need the following equipment in order to troubleshoot the symptoms listed in the tables that follow: • Multimeter – Capable of measuring millivolts, milliamps and resistance. • Calibration sources – T/C, mV, Volt, etc. 4/07 UDC2500 Universal Digital Controller Product Manual WARNING—SHOCK HAZARD ENERGIZE UNIT BEFORE SERVICING. Troubleshooting/Service...
Recalibrate the Current Proportional output. Change Current Output board. Change Controller UDC2500 Universal Digital Controller Product Manual How to do it Use a voltmeter to measure the AC voltage across terminals L1 and L2 on the rear terminal panel of the controller.
Change the two Output Relays or the Dual Relay Board (depending upon unit) 4/07 UDC2500 Universal Digital Controller Product Manual Troubleshooting/Service How to do it Make Output Algorithm Set Up group function prompt OUT ALG = TPSC.
Check the field wiring. Check the output. Check relay. Change MCU board. UDC2500 Universal Digital Controller Product Manual How to do it Make Output Algorithm Set Up group function prompt OUTALG = RLY or RLYD. Refer to Section 3 - Configuration .
Output. Recalibrate the controller. Change relay and/or Current Output boards. 4/07 UDC2500 Universal Digital Controller Product Manual Output Failure How to do it Make Output Algorithm Set Up group function prompt OUT ALG = TCUR or CURT. Refer to Section 3 – Configuration .
If it does, check the field wiring. Check the contacts. Change the relay and/or the current output board. Change MCU board. UDC2500 Universal Digital Controller Product Manual How to do it Reconfigure if necessary. Refer to Section 3 - Configuration for details.
Run the keyboard test. Replace the display/keyboard if any keys do not function. 4/07 UDC2500 Universal Digital Controller Product Manual What to do Withdraw the chassis from the case and visually inspect the connection. Use your four-digit security code number to change the lockout level.
If the test fails, replace the board. If the test passes, the problem is most likely elsewhere in the communications network. UDC2500 Universal Digital Controller Product Manual How to do it See Section 3.13. Using an ohm meter, check the resistance across the communications rear terminals.
Check the output. Recalibrate the Auxiliary output. Change Auxiliary Output board. Change Controller 4/07 UDC2500 Universal Digital Controller Product Manual Troubleshooting/Service How to do it See the PIE Tool Manual. Looking into the instrument, there should be steady green LED. If this is not present, then the instrument is not seeing a valid Ethernet connection.
Press the FUNCTION Key. The instrument will now display “XXXX” “ENTER3”. Write this number down. Write down the Model and Serial Numbers of your instrument. 4/07 UDC2500 Universal Digital Controller Product Manual Table 7-16 Software Upgrades What to do key. The instrument will now display “CFG” [Upper] key.
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Troubleshooting/Service Contact your Honeywell Representative to place an order. Please have a company purchase order number available before you call. The order entry person will ask for the following information: 1. Software Upgrade Part Number you require: Dual Display with Auto/Manual – 50004634-501, or Set Point Programming (includes Dual Display and Auto/Manual) –...
Exploded View Introduction Figure 8-1 is an exploded view of the UDC2500 Controller. Each part is labeled with a key number. The part numbers are listed by key number in Table 8-1. Parts not shown are listed in Table 8-2.
Part Number 50004634-501 Dual Display and Manual/Auto 50004634-502 Dual Display, Manual/Auto and Set Point Programming (SPP) UDC2500 Universal Digital Controller Product Manual Table 8-1 Parts Identification Description Bezel Assembly and Bezel Gasket Display/Keyboard (with IR) Power/Output PWA (90-264 Vac Operation)
Pry just enough to release it, otherwise you’ll bend or break the tab. If you break or bend the tab and can’t reattach the front snugly, you’ll need to reattach the front using the 4 NEMA4 screws provided. See Table 2-4 page 16. 4/07 UDC2500 Universal Digital Controller Product Manual Parts List...
For Modbus codes other than for accessing configuration and process-related data for this controller, refer to the Modbus RTU Serial Communications User Manual # 51-55- 25-66. UDC2500 Universal Digital Controller Product Manual 9 Modbus RTU Function Codes TOPIC See Page...
Floating point data is transferred in IEEE 32-bit format. The register count definitions are: 0001 = Integer Data 0002 = Floating Point Data 4/07 UDC2500 Universal Digital Controller Product Manual Table 9-1 Integer Parameter Type Access NOT SUPPORTED NOT SUPPORTED...
Reference Type but not including itself. A floating point sub response has four bytes of data and one byte representing the reference type making the data byte count equal to five. UDC2500 Universal Digital Controller Product Manual Byte Reference File...
001 to 125 0001 to 007D analog formatted data 128 to 255 0080 to 00FF integer formatted data 4/07 UDC2500 Universal Digital Controller Product Manual Register Address(es) (Hex) (2 registers – IEEE 32-bit floating point) (1 register – 16-bit integer)
For Infrared Transactions, add three BOFs (C0hex) at the beginning of each message and one EOF (FFhex) at the end of each message. Reference Type Definitions The Reference Type definition is always 06. See examples in Subsection 9.4.1 UDC2500 Universal Digital Controller Product Manual Byte Reference File Register...
Register Number Restrictions on Parameter Numbers in One Message The maximum number of writeable parameters per write request is 1. 4/07 UDC2500 Universal Digital Controller Product Manual (Hex) analog formatted data (2 registers – IEEE 32-bit floating point) integer formatted data (2 registers –...
This is the response to the above request. Response Message (The response is an echo of the request) 02 15 0B 06 00 01 00 02 00 02 3F C0 00 00 (CRC16) UDC2500 Universal Digital Controller Product Manual 4/07...
Computer Setpoint use the Override feature which does not affect non-volatile memory. 4/07 UDC2500 Universal Digital Controller Product Manual Modbus Read, Write and Override Parameters plus Exception Codes TOPIC See Page...
Input 2 • PV, SP, Output Register Addresses Use the identifying codes listed in Table 10-1 to read the specific items. A Write request for these codes will result in an Error message. UDC2500 Universal Digital Controller Product Manual 4/07...
EXAMPLE: EXAMPLE: Binary Binary Binary Figure 10-1 Software Option Status Information 4/07 UDC2500 Universal Digital Controller Product Manual Modbus Read, Write and Override Parameters plus Exception Codes Table 10-1 Control Data Parameters Data Access Type Decimal Table 10-2 Option Status...
00FC Remaining in Minutes Segment Time 00FD Remaining in Hours Cycles Remaining 00FE Current Cycle 00FF Number UDC2500 Universal Digital Controller Product Manual Table 10-3 Miscellaneous Read Onlys Data Access Type Decimal Data Access Type Decimal Data Range or Enumerated Selection...
Refer to Table 10-6 to display or change any of the parameters associated with the setpoint. Table 10-6 Setpoint Associated Parameters Parameter Setpoint Limits Computer Setpoint 4/07 UDC2500 Universal Digital Controller Product Manual Modbus Read, Write and Override Parameters plus Exception Codes Table 10-5 Setpoint Code Selections Data Access Type Decimal...
CSP value as CSXXXX. Parameter Register Description Address Decimal Shed Timer Reset UDC2500 Universal Digital Controller Product Manual Data Access Type Value from computer with Ratio and Bias applied by the controller. Within the Setpoint Range Limits in Engineering Units or Percent.
0005 Note 1 Reset #2 0006 Note 1 Cycle Time #1 Cycle Time #2 UDC2500 Universal Digital Controller Product Manual Table 10-9 Set-up Group – Tuning Data Access Type 0.01 to 1000 Gain 0.1 to 1000 PB 0.00 to 10.00 0.02 to 50.00...
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Lockout Setpoint Key 00ED 237 Lockout NOTE 1: Writes to these locations are not available when Accutune is enabled. 4/07 UDC2500 Universal Digital Controller Product Manual Modbus Read, Write and Override Parameters plus Exception Codes Data Access Type Enumerated Selection...
00B6 or Ramp Segments Program Recycles Guaranteed Soak 0057 Deviation Program End 00B5 State UDC2500 Universal Digital Controller Product Manual Data Access Type Decimal Data Range or Enumerated Selection 0 = Disabled 1 = Enabled 0 to 255 (minutes) PV Range in Engineering...
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Time Segment #7 Ramp 0042 Time Segment #8 Soak 0043 Setpoint Value 4/07 UDC2500 Universal Digital Controller Product Manual Modbus Read, Write and Override Parameters plus Exception Codes Data Access Type Decimal Data Range or Enumerated Selection 0 = Last Setpoint and Mode...
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0048 Ramp Time Segment #12 0049 Soak Setpoint Value Segment #12 004A Soak Time UDC2500 Universal Digital Controller Product Manual Data Access Type Decimal Data Range or Enumerated Selection 99.59 (0-99 Hrs:0-59 Min) 99.59 (0-99 Hrs:0-59 Min) 0 to 999 (Degrees/Minute) Within Setpoint Limits 99.59 (0-99 Hrs:0-59 Min)
Accutune Enable 0098 Accutune Duplex selection Accutune Error 0097 (Read only) 4/07 UDC2500 Universal Digital Controller Product Manual Modbus Read, Write and Override Parameters plus Exception Codes Table 10-11 Set-up Group – Accutune Data Access Type Decimal Data Range or...
0099 for Current Duplex Current Output 00EA 235 Range 4/07 UDC2500 Universal Digital Controller Product Manual Modbus Read, Write and Override Parameters plus Exception Codes Table 10-13 Set-up Group – Output Data Access Type 0 = Time Simplex 1 = Not Used...
Input 1 Type 00A8 ATTENTION Changing the Input Type will result in the loss of Field Calibration values and will restore the Factory Calibration values. UDC2500 Universal Digital Controller Product Manual Table 10-14 Set-up Group – Input 1 Data Access Type...
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Input 1 Ratio 006A Input 1 Bias 006B Input 1 Filter 002A 4/07 UDC2500 Universal Digital Controller Product Manual Modbus Read, Write and Override Parameters plus Exception Codes Data Access Type Enumerated Selection 0 = B TC 1 = E TC H...
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Register Description Address Decimal Burnout (Open 00A4 Circuit Detection) Emissivity 0017 UDC2500 Universal Digital Controller Product Manual Data Access Data Range or Type Enumerated Selection 0 = None and Failsafe 1 = Upscale 2 = Downscale 3 = No Failsafe 0.01 to 1.00...
Changing the Input Type will result in the loss of Field Calibration values and will restore the Factory Calibration values. 4/07 UDC2500 Universal Digital Controller Product Manual Modbus Read, Write and Override Parameters plus Exception Codes Table 10-15 Set-up Group – Input 2...
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0024 Range Value Input 2 Ratio 0025 Input 2 Bias 0026 Input 2 Filter 002B UDC2500 Universal Digital Controller Product Manual Data Access Data Range or Type Enumerated Selection 0 = B TC 1 = E TC H 2 = E TC L...
High Limit Control Setpoint 0008 Low Limit Control Output 0087 Direction 4/07 UDC2500 Universal Digital Controller Product Manual Modbus Read, Write and Override Parameters plus Exception Codes Table 10-16 Set-up Group – Control Data Access Type Decimal Data Range or...
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Proportional 0094 Band Units Reset Units 0095 PV High Range 0036 PV Low Range 0037 UDC2500 Universal Digital Controller Product Manual Data Access Type Decimal Data Range or Enumerated Selection –5 to 105% of output –5 to 105% of output –5 to +25.0%...
High Scaling 0032 Factor Auxiliary 00EC Output Range 4/07 UDC2500 Universal Digital Controller Product Manual Modbus Read, Write and Override Parameters plus Exception Codes Table 10-17 Set-up Group – Options Data Access Type 0 = None 1 = Input 1...
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Digital Input 00BB #2 * Digital Input 00BD Combinations * Auxiliary Output and Digital Input #2 are mutually exclusive. UDC2500 Universal Digital Controller Product Manual Data Access Data Range or Type Enumerated Selection 0 = None 1 = To Manual...
Setpoint Ratio Computer 005B Setpoint Bias Comm Data 00A1 Units 4/07 UDC2500 Universal Digital Controller Product Manual Modbus Read, Write and Override Parameters plus Exception Codes Data Access Type Enumerated Selection 1 - 99 0 = None 1 = Disable...
Alarm 2 Setpoint 1 000B Value Alarm 2 Setpoint 2 000C Value Alarm 1 Setpoint 1 008C Type UDC2500 Universal Digital Controller Product Manual Table 10-19 Set-up Group – Alarms Data Access Type Decimal Data Range or Enumerated Selection Within the range of...
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Alarm Latching for 00C8 Output 1 Alarm States 00C9 Alarm 1 Blocking 00CA 202 4/07 UDC2500 Universal Digital Controller Product Manual Modbus Read, Write and Override Parameters plus Exception Codes Data Access Type Decimal Data Range or Enumerated Selection Same as 140...
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Modbus Read, Write and Override Parameters plus Exception Codes Parameter Register Description Address Diagnostic Alarm 009A UDC2500 Universal Digital Controller Product Manual Data Access Type Decimal Data Range or Enumerated Selection 0 = Disable 1 = Alarm 1 2 = Alarm 2...
In a normal response, the slave may return data or statistics in the data field. In an exception response, the slave returns an exception code in the data field. This defines the slave condition that caused the exception. UDC2500 Universal Digital Controller Product Manual 4/07...
Slave Device Busy NAK, Negative Acknowledge Buffer Overflow 4/07 UDC2500 Universal Digital Controller Product Manual Modbus Read, Write and Override Parameters plus Exception Codes Description The message received is not an allowable action for the addressed device. The address referenced in the function-dependent data section of the message is not valid in the addressed device.
IP addresses that are connected to the Switch while a Hub passes all message traffic. Using a Switch thus improves the overall throughput of the traffic to and from the UDCs. UDC2500 Universal Digital Controller Product Manual 11 Ethernet TCP/IP...
Refer to Honeywell document 51-52-25-121 MODBUS Messaging on TCP/IP Implementation Guide. 12.3 How to Apply Digital Instrumentation in Severe Electrical Noise Environments Refer to Honeywell document 51-52-05-01 How to Apply Digital Instrumentation in Severe Electrical Noise Environments. 4/07 UDC2500 Universal Digital Controller Product Manual...