Zoom 400 - Invacare HMV Zoom 300 Service Manual

Zoom 400

NOTE: For this procedure, refer to FIGURE 8.1, FIGURE 8.14 and FIGURE 12.3.
NOTE: Reverse this procedure to install the tiller.
1. Turn power off and remove the key from the ignition.
2. Remove the seat. Refer to Removing/Installing the Seat on page 19.
3. Remove the rear shroud. Refer to Removing/Installing the Rear Shroud on page 30.
4. Disconnect the two (2) BLACK battery connectors from the wiring harness connectors.
Refer to FIGURE 12.3 on page 89.
5. Remove the rear tiller shroud. Refer to Removing/Installing the Rear Tiller Shroud on
page 46.
6. Remove the headlight. Refer to Removing/Installing the Headlight on page 47.
7. Remove the headlight mounting bracket and front tiller shroud. Refer to Removing/
Installing the Headlight Mounting Bracket/Front Tiller Shroud on page 48.
8. Disengage the boot and slide it up the tiller to expose the tiller angle adjustment
assembly.
NOTE: The boot will have to be slipped off the front basket bracket after disengaging the boot from
the tabs.
9. Disconnect the tiller wiring harness from the rear wiring harness. Refer to
FIGURE 8.14 on page 57.
10. Cut the tie-wrap securing the tiller harness cable and tiller angle adjustment cable to
the tiller.
11. Remove the upper tiller shroud. Refer to Removing/Installing the Upper Tiller Shroud
on page 44.
12. Remove the mounting screw and "P" clip securing the tiller harness cable to the tiller
(Detail "C", FIGURE 8.1.)
13. Pull the tiller harness cable through the hole in the lower tiller shroud.
14. Remove the two (2) locknuts, mounting screws, tube clamps and cable bracket that
secure the tiller to the tiller angle adjustment assembly (Detail "B" of FIGURE 8.1).
15. Disconnect the tiller angle adjustment cable from the actuator wedge by performing
the following (Detail "D" of FIGURE 8.1.):
A. Lift up the actuator wedge until the tiller angle adjustment cable is slack.
B. Pull the tiller angle adjustment cable weight from the actuator wedge.
16. Remove the tiller.
Part No 1122167
41
SECTION 8—TILLER
Zoom 300 and Zoom 400