Invacare Zoom 220 Owner's Operator And Maintenance Manual

Invacare Zoom 220 Owner's Operator And Maintenance Manual

Hmv highly maneuverable vehicle
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Owner's Operator and Maintenance Manual
HMV
Highly
Maneuverable Vehicle
Zoom 220
DEALER: This manual MUST be given to
the user of the wheelchair.
USER: BEFORE using this wheelchair, read
this manual and save for future reference.
For more information regarding
Invacare products, parts, and services,
please visit www.invacare.com

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Summary of Contents for Invacare Zoom 220

  • Page 1 Maneuverable Vehicle Zoom 220 DEALER: This manual MUST be given to the user of the wheelchair. USER: BEFORE using this wheelchair, read this manual and save for future reference. For more information regarding Invacare products, parts, and services, please visit www.invacare.com...
  • Page 2 APPLICABLE). IF YOU ARE UNABLE TO UNDERSTAND THE WARNINGS, CAUTIONS AND INSTRUCTIONS, CONTACT INVACARE TECHNICAL SUPPORT BEFORE ATTEMPTING TO SERVICE OR OPERATE THIS EQUIPMENT - OTHERWISE, INJURY OR DAMAGE MAY RESULT. NOTE: Updated versions of this manual are available on www.invacare.com. Zoom 220 Part No. 1125053...
  • Page 3: Table Of Contents

    Suggested Maintenance Procedures .....................23 Troubleshooting............................24 SECTION 6—OPERATION OF THE POWERED SCOOTER ..... 25 Control Panel ............................25 Operating the Scooter ..........................26 Engaging/Disengaging the Brake Release Lever .................27 Resetting the Circuit Breaker........................28 SECTION 7—SEAT AND ARMS ............29 Part No. 1125053 Zoom 220...
  • Page 4 Removing/Installing the Front Wheel ....................37 Removing ...............................37 Installing ..............................37 Removing/Installing the Fork........................38 Removing ...............................38 Installing..............................38 Removing/Installing the Caster Assemblies ..................39 Removing ...............................39 Installing..............................39 SECTION 10—BATTERIES ..............40 Recommended Battery Type .........................40 Removing/Installing the Battery Box ....................41 Removing ...............................41 Installing..............................41 Part No. 1125053 Zoom 220...
  • Page 5 Installing/Removing the Safety Flag .......................48 Installing..............................48 Removing ...............................48 Installing/Removing/Using the Walker Holder .................49 Installing/Removing the Walker Holder ..................49 Using the Walker Holder........................49 Installing/Removing the Rear Mounted Basket ..................50 Installing..............................50 Removing ...............................50 LIMITED WARRANTY ..............51 Zoom 220 Part No. 1125053...
  • Page 6: Register Your Product

    3. Receive updates with product information, maintenance tips, and industry news. 4. Invacare can contact you or your provider, if servicing is needed on your product. 5. It will enable Invacare to improve product designs based on your input and needs.
  • Page 7 11. User's Year of birth: ______________________________________________________ If at any time you wish not to receive future mailings from us, please contact us at Invacare Corporation, CRM Department, 39400 Taylor Parkway, Elyria, OH 44035, or fax to 877-619-7996 and we will remove you from our mailing list.
  • Page 8 Fold here Fold here Invacare Product Registration Form Please Seal with Tape Before Mailing...
  • Page 9: Special Notes

    It is Invacare’s position that users of powered scooters should be transferred into appropriate seating in vehicles for transportation and use be made of the restraints made available by the auto industry.
  • Page 10: Typical Product Parameters

    TYPICAL PRODUCT PARAMETERS TYPICAL PRODUCT PARAMETERS ZOOM 220 OVERALL DIMENSIONS BASE LENGTH: 39 inches BASE WIDTH: 19.5 inches STEP HEIGHT (Floor Pan to Ground): 3.25 inches SEAT HEIGHT (Floor Pan to Seat Cushion) Deluxe Seat: 16-18 inches Padded Seat: 15-17 inches...
  • Page 11: Label Locations

    WARNING Pinch Point. 1079203 NOTE: Warning Label 1079203 is Pinch Point. also located on the 1079203 other swingarm. WARNING Padded Seat Pinch Point. 1079203 NOTE: Warning Label 1125058 is on the Deluxe Seat Option ONLY. Part No. 1125053 Zoom 220...
  • Page 12: Section 1-General Guidelines

    Set-up of the Electronic Control Unit is to be performed ONLY by individuals qualified by Invacare. The final adjustments of the controller may affect other activities of the powered scooter. Damage to the equipment could occur under these circumstances. If non-certified individuals perform any work on these units, the warranty is void.
  • Page 13 For individuals with balance problems, DO NOT attempt to transfer into or out of the powered scooter without assistance. Practice transferring activities with an assistant in the presence of a qualified healthcare professional. Part No. 1125053 Zoom 220...
  • Page 14: Electrical

    Code. If you must use an extension cord, use ONLY a three-wire extension cord having the same or higher electrical rating as the device being connected. In addition, Invacare has placed RED/ORANGE warning tags on some equipment. DO NOT remove these tags.
  • Page 15: Batteries

    Batteries The warranty and performance specifications contained in this manual are based on the use of deep cycle gel cell batteries. Invacare strongly recommends their use as the power source for this unit. Carefully read battery/battery charger information prior to installing, servicing or operating your powered scooter.
  • Page 16: Section 2-Emi Information

    AM/FM radios, TV sets, CD players, cassette players, and small appliances, such as elec- tric shavers and hair dryers, so far as we know, are not likely to cause EMI problems to your powered wheelchair. Zoom 220 Part No. 1125053...
  • Page 17 2) This device has been tested to a radiated immunity level of 20 V/m. Modification of any kind to the electronics of this wheelchair as manufactured by Invacare may adversely affect the RFI immunity levels. Part No. 1125053 Zoom 220...
  • Page 18: Section 3-Safety/Handling Of Powered Scooters

    Individual users often develop skills to deal with daily living activities that may differ from those described in this manual. Invacare recognizes and encourages each individual to try what works best for him/her in overcoming obstacles that they may encounter;...
  • Page 19: Stairways

    MUST be removed and transported independently of the powered scooter. Extreme caution is advised when moving an UNOCCUPIED powered scooter up or down the stairs. Invacare recommends disassembling the scooter and transporting the components independently up or down the stairs. ONLY use secure, non- detachable parts on each component for hand-hold supports.
  • Page 20: Section 4-Safety Inspection

    ❑ Inspect for excessive side movement or binding when the drive wheels are raised or turned. ❑ Inspect front wheel/fork assembly for proper tension by spinning the wheel. The front wheel should come to a gradual stop. ❑ Check the front fork for damage or corrosion. Zoom 220 Part No. 1125053...
  • Page 21: Inspect/Adjust Weekly

    Replace if necessary. ❑ Ensure that the bolts and fasteners on the caster assemblies are tight. ❑ Inspect caster assembly for proper tension by spinning the caster. The caster should come to a gradual stop. Part No. 1125053 Zoom 220...
  • Page 22: Inspect/Adjust Periodically

    ❑ Ensure wheel bearings are clean and free of moisture. ❑ Clean upholstery and armrests (if equipped). ❑ Inspect the seat upholstery for rips and tears. ❑ If so equipped, ensure armrest pad sits flush against arm tube. Zoom 220 Part No. 1125053...
  • Page 23: Section 5-Maintenance And Troubleshooting

    5. Clean dirt, dust and grease from exposed components. 6. Periodically have the bearings of the front wheel checked to make sure they are clean and free from moisture. Part No. 1125053 Zoom 220...
  • Page 24: Troubleshooting

    Soft stop engaged. If key is turned With key in the off position, wait for 30 sec- off while driving, the scooter onds and turn key to the on position. holds power for 1.5 seconds slowly decelerating to a stop. Zoom 220 Part No. 1125053...
  • Page 25: Section 6-Operation Of The Powered Scooter

    5. Throttle Control Lever - The throttle control lever is located behind the handles on the tiller assembly. Top View of Control Panel Throttle Battery Charge Control Lever Display On/Off Key Switch Speed Control Knob Horn Switch FIGURE 6.1 Control Panel Part No. 1125053 Zoom 220...
  • Page 26: Operating The Scooter

    NOTE: For driving indoors or on uneven terrain, a slower speed is recommended. For soft terrain or steep inclines (no greater than 8°), a faster speed may be necessary. 8. Insert the key into the ignition and turn it to the on position. Zoom 220 Part No. 1125053...
  • Page 27: Engaging/Disengaging The Brake Release Lever

    When the brake release lever is disengaged and the key is removed, the powered scooter can be pushed. The powered scooter cannot be driven with the brake in the disengaged position. Part No. 1125053 Zoom 220...
  • Page 28: Resetting The Circuit Breaker

    NOTE: Key must be removed from ignition before resetting circuit breaker. NOTE: For this procedure, refer to FIGURE 6.3. 1. To reset - press the circuit breaker button located on the battery box. Circuit Breaker Battery Box FIGURE 6.3 Resetting the Circuit Breaker Zoom 220 Part No. 1125053...
  • Page 29: Section 7-Seat And Arms

    Frame Tube Frame Tube Mounting Hole 4. Unfold the seat back. Refer to Folding/ Unfolding the Back - Padded Seat Only on page 30. NOTE: Tiller not shown for clarity. FIGURE 7.1 Removing/Installing/Adjusting the Padded Seat Part No. 1125053 Zoom 220...
  • Page 30: Folding/Unfolding The Back - Padded Seat Only

    NOTE: An audible “click” is heard when the back is pushed into the locked position. Seat Back Pulled Up Seat Back Folded Down Back Mounting Back Mounting Tube Tube FIGURE 7.2 Folding/Unfolding the Back - Padded Seat Only Zoom 220 Part No. 1125053...
  • Page 31: Removing/Installing The Deluxe Seat

    3. Lift up on seat assembly to ensure the seat is secure. Seat Lock Lever in Unlocked Position Seat Assembly Seat Post Seat Lock Lever in Locked NOTE: Tiller not shown for clarity. FIGURE 7.3 - Removing/Installing the Deluxe Seat Part No. 1125053 Zoom 220...
  • Page 32: Adjusting Seat Height - Deluxe Seat Only

    DO NOT use the seat swivel option when accessories are installed (such as safety flag, crutch/cane holder, etc.) and the seat is mounted in lowest height adjustment position. Otherwise, damage to the scooter may occur. Zoom 220 Part No. 1125053...
  • Page 33: Removing/Installing The Arms - Deluxe Seat Only

    NOTE: When installing the arms during set up, the four (4) mounting screws are installed on the seat hinge for shipping purposes. 1. Install the arm on to the seat hinge and secure with the two (2) mounting screws. 2. Repeat STEPS 1-2 for the other arm. Part No. 1125053 Zoom 220...
  • Page 34: Replacing Armrest Pads - Deluxe Seat Only

    1. Slide the armrest pad from arm tube and discard. 2. Slide new armrest pad on to the arm tube. 3. Repeat STEPS 1-2 to replace the other armrest pad. Arm Tube Armrest Pad FIGURE 7.7 - Replacing Armrest Pads - Deluxe Seat Only Zoom 220 Part No. 1125053...
  • Page 35: Section 8-Tiller Adjustment

    3. Rotate the tiller adjustment knob clockwise (away from the user) to secure the tiller in the new position. 4. Gently, push/pull against tiller to ensure that the tiller is securely engaged into the locking mechanism. Tiller Assembly Tiller Adjustment Knob FIGURE 8.1 Adjusting the Tiller Angle Part No. 1125053 Zoom 220...
  • Page 36: Section 9-Wheels And Casters

    5. Repeat STEPS 1-4 to install the other drive wheel. 6. Install the rear shroud. Refer to Removing/Installing the Rear Shroud on page 43. 7. Install the seat. Refer to Removing/Installing the Deluxe Seat on page 31. Zoom 220 Part No. 1125053...
  • Page 37: Removing/Installing The Front Wheel

    1. Align the front wheel with the fork mounting hole. 2. Using the mounting screw, locknut and two (2) spacers, secure the front wheel to the fork. 3. Securely tighten the front wheel mounting hardware. Part No. 1125053 Zoom 220...
  • Page 38: Removing/Installing The Fork

    6. Reinstall the seat. Refer to Removing/Installing/Adjusting the Padded Seat on page 29 or Removing/Installing the Deluxe Seat on page 31. Washers Tiller Angle Adjustment Bracket Locknuts Mounting Fork Fork Mount Front FIGURE 9.3 Removing/Installing the Fork Zoom 220 Part No. 1125053...
  • Page 39: Removing/Installing The Caster Assemblies

    3. Reinstall the dust cap (not shown). 4. Repeat STEPS 1-3 to remove the other caster. Swingarm Assembly Location of Dust Cap Hex Nut Caster Housing Caster NOTE: Dust caps on caster assemblies not shown. FIGURE 9.4 Removing/Installing the Caster Assemblies Part No. 1125053 Zoom 220...
  • Page 40: Section 10-Batteries

    Recommended Battery Type WARNING The warranty and performance specifications contained in this manual are based on the use of deep cycle gel cell batteries. Invacare strongly recommends their use as the power source for this unit. CAUTION Failure to use the correct battery size and/or voltage may cause damage to the powered scooter and give unsatisfactory performance.
  • Page 41: Removing/Installing The Battery Box

    SECTION 10—BATTERIES Zoom 220 powered scooter is designed to 12 Volt, 12 Amp- use two (2) 12 volt, 12 Amp-hour (12AH) Hour (12 AH) batteries. Battery NOTE: Recommended battery type is spill proof and requires no maintenance except routine charging.
  • Page 42: Removing/Installing The Batteries

    4. Reinstall the battery box on to the scooter frame. Refer to Removing/Installing the Battery Box on page 41. 5. Reinstall the seat. Refer to Removing/Installing/Adjusting the Padded Seat on page 29 or Removing/Installing the Deluxe Seat on page 31. Zoom 220 Part No. 1125053...
  • Page 43: Charging The Batteries

    The range per battery charge using recommended batteries should be approximately five (5) to nine (9) hours of typical operation. Extensive use on inclines may substantially reduce per charge mileage. Part No. 1125053 Zoom 220...
  • Page 44 1. Slide the charger port cap (located on the battery box) to one side. 2. Plug the charger connector into the charger port located on the battery box (FIGURE 10.4). 3. Plug the charger power cord into 110-volt wall outlet. Charger Port FIGURE 10.4 Charging the Batteries Zoom 220 Part No. 1125053...
  • Page 45: Section 11-Transporting

    2. Flip up the frame lock pin. 3. Hold the tiller in one hand and the front frame assembly in the other hand and align the front frame assembly with the alignment pins on the rear frame assembly. Part No. 1125053 Zoom 220...
  • Page 46 Tiller Angle on page 35. Frame Post Alignment Rear Frame Assembly Front Frame Assembly NOTE: Scooter with Deluxe Seat option shown. Scooter with Padded Seat option disassembles in the same way. FIGURE 11.1 Transporting the Scooter Zoom 220 Part No. 1125053...
  • Page 47: Section 12-Scooter Accessories

    3. Align the slot on the base with the hook on the crutch/cane holder and slide base down into position. Removing 1. Remove the crutch/cane holder from the accessory tube. 2. Remove the mounting knob that secures the crutch/cane holder in place. 3. Remove the crutch/cane holder from the accessory tube. Part No. 1125053 Zoom 220...
  • Page 48: Installing/Removing The Safety Flag

    2. Remove the mounting knob that secures the bracket in place. Seat 3. Remove the bracket from the accessory tube located on the back of the seat. Mountin g Knob Accessory Tube Bracket FIGURE 12.2 Installing/Removing the Safety Flag Zoom 220 Part No. 1125053...
  • Page 49: Installing/Removing/Using The Walker Holder

    NOTE: Walker MUST be folded before using walker holder. Hook 2. Hang folded walker on walker holder Hook and hooks. Loop Strap 3. Secure walker with hook and loop straps. FIGURE 12.4 Using the Walker Holder Part No. 1125053 Zoom 220...
  • Page 50: Installing/Removing The Rear Mounted Basket

    2. Loosen the mounting knob. 3. Remove the basket bracket from the accessory tube. 4. Tighten the mounting knob. Seat Rear Basket Mounting Clips Slots Mounting Accessory Knob Basket Bracket FIGURE 12.5 Installing/Removing the Rear Mounted Basket Zoom 220 Part No. 1125053...
  • Page 51: Limited Warranty

    In the event you do not receive satisfactory warranty service, please write directly to Invacare at the address on the bottom of the back cover. Provide dealer's name address, date of purchase, indicate nature of the defect and, if the product is serialized, indicate the serial number.
  • Page 52 Invacare Corporation Canada One Invacare Way 570 Matheson Blvd E Unit 8 Invacare is a registered trademark of Elyria, Ohio USA Mississauga Ontario Invacare Corporation. 44036-2125 L4Z 4G4 Canada Teflon is a registered trademark of E.I. 800-333-6900 800-668-5324 DuPont Nemours and Company.

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