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JUKI AB-1351 Instruction Manual

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EnGlIsH
AB-1351

InstructIon MAnuAl

* "compactFlash(tM)" is the registered trademark of sanDisk corporation, u.s.A.

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Summary of Contents for JUKI AB-1351

  • Page 1: Instruction Manual

    EnGlIsH AB-1351 InstructIon MAnuAl * "compactFlash(tM)" is the registered trademark of sanDisk corporation, u.s.A.

  • Page 2: Table Of Contents

    CONTENTS !. Machine (about the sewing machine) .......1 Precautions for use ....................1 1. Configuration ......................2 2. Specifications ....................... 3 2-1. Mechanical specifications ....................3 2-2. Electrical specifications ....................3 2-3. Sewing shape of belt-loops ................... 4 2-4. Garment body presser/work clamp foot specifications ..........5 (1) Garment body presser ........................
  • Page 3 5-7. Method for changing the belt loop width ..............24 5-8. Method for adjusting the workpiece stopper ............. 25 5-9. Start switch ........................25 @. OPERATION (OPERATION PANEL) .........26 1. Introduction ......................26 2. Method for using the operation panel .............. 30 2-1.
  • Page 4 2-25. LCD section when the cycle sewing is selected ............70 (1) Cycle sewing data entry screen ....................70 (2) Sewing screen of the cycle sewing ..................... 72 2-26. How to carry out cycle sewing .................. 74 (1) Selection of the cycle-sewing data ..................... 74 (2) Method to create the cycle-sewing data ..................
  • Page 5 1-12. Replacing the feed plate of the sewing machine ........... 128 1-13. Replacing the fork ..................... 129 1-14. Replacing the fuse ....................129 1-15. Changing the voltage of 100/200V ................130 1-16. Replenishing the designated places with grease ..........131 (1) Addition of grease to the machine head ...................

  • Page 6: Machine (About The Sewing Machine)

    !. Machine (about the sewing machine) Precautions for use Following items have to be checked every working day before the operation of the machine and before the start of work hours. 1. Ascertain that the oil pan is filled with the predetermined amount of oil. 2.

  • Page 7: Configuration

    1. Configuration This machine consists of the following nine sections: A Mechanical section of the main body structure (table stand, table, covers, start switch, etc.) B Belt loop feeder unit (belt loop draw-out device, belt loop drawing device, etc) C Belt loop tension releasing unit D Pneumatic control equipment section (pneumatic equipment, pneumatic piping, etc.) E Sewing machine section F Control device...

  • Page 8: Specifications

    The machine automatically stops in the case a belt-loop clamping fault or thread Safety feature breakage is detected. 12 Lubrication oil JUKI New Defrix Oil No.2 1 Air pressure used 0.5 MPa 14 Air consumption 10 dm³ (ANR)/min or less...

  • Page 9: Sewing Shape Of Belt-Loops

    2-3. Sewing shape of belt-loops Work clamp foot for linear Work clamp foot for zigzag bartacking bartacking A = 4 mm A = 6 mm B = 59 to 99 mm B = 59 to 99 mm No.1 A = 4 mm A = 6 mm B = 15 to 30 mm B = 15 to 30 mm...

  • Page 10: Garment Body Presser/Work Clamp Foot Specifications

    2-4. Garment body presser/work clamp foot specifications (1) Garment body presser Garment body presser 1 and 2 for securing the garment body is provided as standard with auxil- iary clamps 3 , 4 , 5 and 6 . Be aware that the auxiliary clamps 3 may be required to be removed according to the sewing shape of the belt-loop.

  • Page 11: Work Clamp Foot Of The Sewing Machine

    (2) Work clamp foot of the sewing machine The work clamp foot of the sewng machne for ln- ear bartackng s mounted as standard. It s used when lner bartackng s used for sewng varous knds of belt loops. Work clamp foot of the sewing machine for linear bartacking Be aware that, to carry out zgzag bartackng, the currently nstalled work clamp foot and the feed...

  • Page 12: Installation

    3. Installation 3-1. Removing the packing materials CAUTION 1. If you lift the machine, do not hold any of the devices or the mechanical section of the sewing machine but hold the table. 2. When you move the machine, the machine head fixation bolt must be attached to the machine.

  • Page 13: Ixing The Machine

    3-2. �ixing the machine CAUTION 1. In order to protect against accidents causing personal injury or death, move the machine to a level and stable place and secure it by lowering adjuster bolts 2 (at four locations) placed at the side of casters 1 . 2.

  • Page 14: Connecting The Power Plug

    3-4. Connecting the power plug CAUTION In order to protect against accidents caused by a ground fault or dielectric voltage, be sure to have the adequate power plug mounted by a person who has electrical expertise. It is also important to connect the power plug to the grounded receptacle. The method to connect the product to the power source differs by the product specifications.
  • Page 15 CAUTION To protect against accidents such as an electric shock, be sure to turn the power off and remove the power cord from the receptacle before the following work. [How to install the high-voltage optional transformer (part number: 40090561)] Loosen four screws on the front side of emer- gency stop switch 1 .

  • Page 16: Assembling The Thread Stand And Installing On The Machine

    3-5. Assembling the thread stand and installing on the machine Insert the thread stand in the hole in table 1 and fix by fastening a washer and a nut placed on the top and underside of table. 3-6. Installing the machine head support bar Securely mount machine head support bar includ- ed in the accessories supplied with the unit.

  • Page 17: Installing The Auxiliary Table

    3-8. Installing the auxiliary table Loosen the butterfly nut on the top surface of the table. Install the auxiliary table for attaching straps left 1 and right 2 in place. Install it at such a location where a clearance of 3 mm is provided between the throat plate 3 and each auxiliary table.

  • Page 18: Installing The Belt Loop Feeding Unit (Optional)

    3-10. Installing the belt loop feeding unit (optional) In the case the belt loop feeding unit is to be installed on the machine, the belt loop guide parts installed as stan- dard at the time of delivery have to be removed.

  • Page 19: Installing The Additional Marking Light (Optional)

    3-11. Installing the additional marking light (optional) Insert exclusive junction cable 1 into connector CN85 2 of the junction board located behind the main body. (There are three CN85 connectors including the one used as standard. You may insert the junction cable any of the three connectors.) –...

  • Page 20: Preparation Of The Sewing Machine

    4. Preparation of the sewing machine 4-1. Lubrication CAUTION Turn O�� the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. Check that the place between lower line B and up- per line A is filled with oil.

  • Page 21: Threading The Machine Head

    4-3. Threading the machine head CAUTION Turn O�� the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. �or synthetic thread Draw the thread after having threaded the needle so that approximately 4 cm thread trails from the nee- dle eyelet.

  • Page 22: Installing The Bobbin

    4-5. Installing the bobbin CAUTION Turn O�� the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. Set the bobbin 1 into bobbin case 2 in the 2.5 cm direction shown in the figure. Pass the thread through thread slit 3 of bob- bin case 2 , and pull the thread as it is.

  • Page 23: Adjusting The Thread Take-Up Spring

    4-7. Adjusting the thread take-up spring The standard stroke of thread take-up spring 1 is 8 to 10 mm, and the pressure at the start is 0.1 to 0.3N. Adjusting the stroke Loosen setscrew 2 , and turn thread tension asm.

  • Page 24: Operating The Sewing Machine

    5. Operating the sewing machine 5-1. Emergency stop switch (1) Method for operating the emergency stop switch Emergency stop switch 1 is mounted on the up- per left section of the sewing machine head. Emergency stop switch 1 is turned ON by strong- ly pressing in the red button.

  • Page 25: Winding A Bobbin

    5-2. Winding a bobbin (1) To wind a bobbin while the sewing machine is performing sewing Thread the bobbin winder and wind the bobbin thread onto the bobbin as illustrated in the figure. (2) To wind a bobbin independently In the case you only want to carry out bobbin winding on the sewing machine, unthread the needle and re- move the bobbin from the hook.

  • Page 26: Thread Clamp Device

    5-3. Thread clamp device Trouble of sewing (slip-off of needle thread, stitch skipping, or stain of needle thread) at the time of high- speed start can be prevented with the thread clamp device. The thread clamp device will operate when the thread clamp button has been selected , but it will not operate when the thread clamp button has not been selected Changeover of ON/OFF motion is performed with...

  • Page 27: Placing A Belt Loop

    5-4. Placing a belt loop Press down multi-layered part detecting bracket 3 and lever 1 of the gear of the loop draw-out device to put the belt loop into the guide until it is placed under gear 2 . When you route the belt loop under the gear, insert it until it appears from the belt loop cutting knife.

  • Page 28: Adjusting The Belt Loop Tension

    5-5. Adjusting the belt loop tension When you have changed the belt loop, you need to re-adjust the belt loop tension without exceptions. Press the belt loop tension button A on the sewing screen. The more the belt loop tension is adjusted in a negative direc- tion, the less the belt loop tension becomes.

  • Page 29: Method For Changing The Belt Loop Width

    5-7. Method for changing the belt loop width When you want to change the belt loop wdth, loosen two screws 2 of belt loop gude 1 to adjust the guide width to fit the belt loop wdth. Adjust so that the belt-loop passes through the belt-loop gude smoothly wth no exces- sve lateral space between the gude and the belt loop, wth gude 1 pressed lghtly aganst...

  • Page 30: Method For Adjusting The Workpiece Stopper

    5-8. Method for adjusting the workpiece stopper Loosen screws 1 and adjust the position of the workpiece stopper according to the belt loop at- taching location on the garment body. In the case the workpiece stopper is adjusted to a position which is behind the needle entry point by 17 mm or more, the risk of catching the garment body between the throat plate and the...

  • Page 31: Operation (Operation Panel)

    @. OPERATION (OPERATION PANEL) 1. Introduction Type of sewing data handled by the IP-420 Pattern name Description Vector format data File that extension is “.VDT” Read from media. Max. 999 patterns can be used. Sewing data File that extension is “.EPD” Read from media.
  • Page 32 Compact�lash (TM) ■ Inserting the Compact�lash (TM) Turn the label side of the CompactFlash (TM) to this side (place the notch of the edge to the rear.) and insert the media that has a small hole to the rear. After completion of setting of the media, close the cover.
  • Page 33 USB port ■ Inserting a device into the USB port Slide the top cover and insert the USB device into the USB port. Then, copy data to be used from the USB device onto the main body. After completion of copying the data, remove the USB device.
  • Page 34 ・ When the storage of a USB device is partitioned, only one partition is accessible. ・ Some type of the USB device may not be properly recognized by this sewing machine. ・ JUKI does not compensate for loss of data stored on the USB device caused by using it with this sewing machine.

  • Page 35: Method For Using The Operation Panel

    2. Method for using the operation panel 2-1. Name of each section of IP-420 (�ront) (Right side) Touch panel・LCD display section SET READY key Changeover of the data input screen and the sewing → screen can be performed. INFORMATION key Changeover of the data input screen and the informa- →...

  • Page 36: Buttons To Be Used In Common

    2-2. Buttons to be used in common The buttons which perform common operations in each screen of IP-420 are as follows: CANCEL button This button closes the pop-up screen. → In case of the data change screen, the data being changed can be cancelled.

  • Page 37: Basic Operation Of Ip-420

    2-3. Basic operation of IP-420 1 Turn ON the power switch When the power is turned ON first, the language selection screen is displayed. Set the language you use. (It is possible to change with Memory switch When ending the selection screen with CANCEL but- or ENTER button without performing the language selection, the language selection screen is...

  • Page 38: Liquid Crystal Display Section When The Belt Loop Individual Sewing Is Selected

    2-4. Liquid crystal display section when the belt loop individual sewing is selected (1) Belt loop individual sewing data entry screen Symbol Name of button Description New pattern creating Displays the new belt loop pattern number creation screen to allow registration of button new pattern data.
  • Page 39 Symbol Name of button Description Pattern number list Displays the belt loop pattern number list screen to allow selection of pattern data. �@-2-11. How to select a belt loop pattern number�, p.47. button → Refer to Sewing data list button Displays the sewing data list screen.

  • Page 40: Belt Loop Individual Sewing Screen

    (2) Belt loop individual sewing screen Symbol Name of button Description Setback operation button Carries out the setback operation. Next belt loop catching The machine carries out prohibition (cancel) or reset of belt loop catching for the cancel button next sewing. �@-2-15.
  • Page 41 Symbol Name of button Description Counter value change Dsplays the current counter value on the button. When ths button s pressed, the button counter value change screen s dsplayed. "@-2-8. Using counter", p.41. → Refer to Counter changeover Bartackng counter dsplay/belt loop counter dsplay can be changed over. button The button s dsplayed only n the case both the bartackng counter and belt loop counter are n the ON state.

  • Page 42: How To Change Over The Sewing Shape

    2-5. How to change over the sewing shape 1 Display the belt loop individual sewing data entry screen Only on the belt loop individual sewing data entry screen (blue), changeover of the sewing shape is enabled. On the sewing screen of the belt loop individual sewing (green), press the set ready key to display the belt loop individual sewing data entry screen (blue).

  • Page 43: How To Change The Belt Loop Length

    2-6. How to change the belt loop length (1) How to change the belt loop dimensions 1 Displaying the belt loop individual sewing data entry screen The belt loop dimensions can be changed on the belt loop individual sewing data entry screen. On the sewing screen of the belt loop individual sewing (green), press the set ready to display the belt loop individual sewing data entry screen (blue).

  • Page 44: Changing The Belt Loop Length (Entire Length) And Precautions To Be Taken

    (2) Changing the belt loop length (entire length) and precautions to be taken When you press button D , the belt loop length (entire length) entry screen is displayed to allow you to change belt loop length (entire length). Enter the desired value with +/- button E . Then confirm your entry with enter button In the case you have changed the belt loop length (entire length), the belt loop for each belt loop shape...

  • Page 45: How To Lower The Garment Body Presser And The Work Clamp Foot

    2-7. How to lower the garment body presser and the work clamp foot When you press presser lowering button A on the belt loop individual sewing data entry screen (blue) on the sewing screen of the belt loop individual sewing (green), the presser lowering screen is displayed.

  • Page 46: Using Counter

    2-8. Using counter (1) Setting procedure of the counter 1 Display the counter setting screen Press switch and the COUNTER SETTING button A is displayed on the screen. When this button is pressed, the counter setting screen is displayed. 2 Selection of kinds of counters This sewing machine has three different counters;...
  • Page 47 [No. of pcs. counter] UP counter: Every time the sewing machine finishes all the belt loops of a garment under the cycle sewing mode, the counter increases its current value by one. When the current value equals to the preset value, the count-complete screen is displayed.

  • Page 48: Count-Up Releasing Procedure

    Here, input the existing value. (2) Count-up releasing procedure When the count-up condition is reached during sewing work, the count-up screen is displayed and the buzzer beeps. Press CLEAR button A to reset the counter and the screen returns to the sewing screen.

  • Page 49: How To Register A New Belt Loop Pattern Number

    2-9. How to register a new belt loop pattern number This section describes how to create a new belt loop pattern using the following belt loop pattern as an example. Pattern number Belt loop shape No.5 Belt loop width 15 mm Bartacking shape 28-stitch linear bartacking Bartacking width...
  • Page 50 4 Entering a belt loop width Enter 15 with numeric keys H or +/- buttons ( I , J ) to set the belt loop width to 15 mm. Press enter button K to confirm your entry. Then, the standard pattern selection screen is displayed.

  • Page 51: How To Name A Belt Loop Pattern Number

    7 �inishing the creation of a new pattern When you press close button O on the bartacking infor- mation entry screen, the screen goes back to the belt loop data entry screen. Check to make sure that the parameters you have set are included on the data entry screen. If you press the cancel button on any of the screens which appear on the steps of procedure beyond the screen returns to the belt loop data entry screen.

  • Page 52: How To Select A Belt Loop Pattern Number

    2-11. How to select a belt loop pattern number (1) Selection on the data entry screen 1 Displaying the data entry screen The belt loop pattern number can be selected on the data entry screen (blue). If the sewing screen (green) is displayed, press set ready key to display the data entry screen.

  • Page 53: Selection By The Direct Button

    (2) Selection by the direct button CAUTION 1. Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp foot, the needle will interfere with the work clamp foot. 2.

  • Page 54: How To Copy A Belt Loop Pattern Number

    2-12. How to copy a belt loop pattern number It is possible to copy the sewing data of a registered belt loop pattern number can be copied to an un- registered belt loop pattern number. Overwrite copy of the belt loop pattern number is prohibited. If you want to overwrite a belt loop pattern number, it is necessary to delete the pattern number you do not need in advance.

  • Page 55: Belt Loop Teaching Function

    2-13. Belt loop teaching function This function works to measure the thickness of multi-layered part of a belt loop and to enable setting of the automatic multi-layered part detection. "Enable/disable" of the automatic multi-layered part detecting function can be selected by means of the memory switch. (Initial state: Enable) 1.
  • Page 56 5 Display on the panel concerning the belt-loop multi-lay- ered part detection/no belt-loop detection After the data has been fixed, when the belt loop is fed out using this function, the belt loop status will be displayed on the panel in the case the belt is judged to have a multi-layered part or in the case when there is no belt loop.

  • Page 57: How To Carry Out The Step Operation

    2-14. How to carry out the step operation The step operation is the function which enables step-by-step operation of the sewing machine. For the AB-1351, two different operations, i.e., setback and sewing position can be checked by means of the step operation.

  • Page 58: Setback Step Operation

    (1) Setback step operation The setback operation can be operated on a step-by-step basis. 1 Carrying out the step operation When you press step feed button A , the belt loop feeder unit carries out one step operation. Picture E is displayed to show the aforementioned operation process as it looks.

  • Page 59: Starting Sewing

    3 Starting sewing When you proceed to the sewng step, message L tellng that the sewng can be started wth the start swtch s dsplayed. At that tme, thread tenson button J and settng but- ton of max. number of revolutons K are dsplayed.

  • Page 60: Unction Of Canceling Grasping Of A Belt Loop For The Next Sewing

    2-15. �unction of canceling grasping of a belt loop for the next sewing This function is used to prohibit the setback operation after the end of sewing. In the case you know that the power to the machine will be turned off after the end of sewing, or in the case you don't need to set- back the next belt so as to change over the product, this function is used to prevent the next belt loop from being grasped uselessly.

  • Page 61: How To Carry Out The Bartacking Setting

    2-16. How to carry out the bartacking setting 1 Changing the screen to the LK unit data entry screen When you press bartacking button A on the belt loop individual sewing data entry screen, the LK unit data entry screen is displayed. You can set the bartacking on this screen. LK unit data entry screen –...

  • Page 62: Liquid Crystal Display At The Time Of Setting The Bartacking

    2-17. Liquid crystal display at the time of setting the bartacking (1) LK unit data entry screen Symbol Name of button Description New user-pattern Displays the new user-pattern register screen. �@-2-23. How to register a new user-pattern�, p.68. register button →...
  • Page 63 Symbol Name of button Description Sewing shape selection Displays the sewing shape which is currently selected. When you press the button, button the standard pattern number list screen is displayed in the case you have selected a standard pattern or the user-pattern list screen is displayed in the case you have selected a user-pattern.

  • Page 64: Lk Unit Sewing Screen

    (2) LK unit sewing screen Symbol Name of button Description Thread clamp button Selects "enable/disable" of the thread clamp. : Thread clamp is enabled : Thread clamp is disabled * In the case the thread clamp prohibition is selected with the memory switch U035, the thread clamp button is not displayed.
  • Page 65 Symbol Name of button Description Speed-dial setting Decreases the number of revolutions of the sewing machine in increments of 100. decrease button Speed-dial setting button Increases/decreases the number of revolutions of the sewing machine when the button is moved upward or downward. Symbol Name of image Description...

  • Page 66: How To Select The Sewing Shape (Bartacking Setting)

    2-18. How to select the sewing shape (bartacking setting) 1 Displaying the data entry screen Only on the data entry screen (light blue), the sewing shape selection is enabled. On the sewing screen (green), press the set ready key to the data entry screen (light blue). 2 Bringing up the sewing shape selection screen When you press sewing shape selection button A , the sewing shape selection screen is displayed.

  • Page 67: List Of Sewing Shapes

    2-19. List of sewing shapes Sewing size (mm) Number of Needle-entry diagram stitches Length Width 12.0 12.0 16.0 16.0 12.0 12.0 12.0 16.0 16.0 * The sewing size indicated applies when the enlargement factor is 100 %. – 62 –...

  • Page 68: How To Change The Item Data (Bartacking Setting)

    2-20. How to change the item data (bartacking setting) 1 Displaying the data entry screen On the data entry screen, the item data can be changed. On the sewing screen (green), press the set ready key display the data entry screen (light blue). * The thread tension value can also be changed on the sewing screen.

  • Page 69: How To Check The Sewing Shape

    2-21. How to check the sewing shape CAUTION After the pattern selection, be sure to check the shape of the sewing pattern you have selected at all times. If the pattern size is larger than the work clamp foot, the needle can interfere with the work clamp foot during sewing resulting in needle breakage.

  • Page 70: How To Change The Thread Tension Command From Needle Entry Point To Needle Entry Point

    2-22. How to change the thread tension command from needle entry point to needle entry point (1) How to add/change the thread tension command from needle entry point to needle entry point 1 Displaying the thread tension command change screen Press thread tension button A on the sewing screen when you select a user pattern to display the thread tension...

  • Page 71: How To Delete The Thread Tension Command From Needle Entry Point To Needle Entry Point

    3 Entering a thread tension command value When you press command entry button A , the thread tension increase/decrease value entry screen is displayed. Enter a desired value using the numeric keys and +/- buttons J . When you press enter button K , your entry is con- firmed.
  • Page 72 2 Specifying the location of the command to be deleted Specify the location of the command you want to delete by means of 1-stitch backward button C or 1-stitch forward button D with the work clamp foot lowered. You can also move the needle entry point to another one, be- fore or after the current point, at which a thread tension com- mand is set by means of E or...

  • Page 73: How To Register A New User-Pattern

    2-23. How to register a new user-pattern 1 Displaying the data entry screen Only on the data entry screen (light blue), a new pattern can be registered. On the sewing screen (green), press the set ready key to display the data entry screen (light blue). 2 Bringing up the new user-pattern register screen When you press new register button A , the new user-...

  • Page 74: How To Change The Sewing Mode

    2-24. How to change the sewing mode 1 Selecting the sewing mode When you press the switch in the state where a pattern has already been selected, sewing mode selection button A is displayed on the screen. When you press this but- ton, the sewing mode is changed over between the individual sewing mode and the cycle sewing mode.

  • Page 75: Lcd Section When The Cycle Sewing Is Selected

    2-25. LCD section when the cycle sewing is selected This model of sewing machine is able to sew belt loops sequentially with several different pieces of belt- loop pattern data combined. As many as 30 different belt-loop patterns can be entered in a cycle. Use the cycle sewing for sewing belt loops of two or more different sewing shapes for one apparel product.
  • Page 76 Symbol Name of button Description Bobbin winding button Enables bobbin winding �!-5-2. Winding a bobbin�, p.20. → Refer to Cycle-sewing data No. Displays, on the button, the cycle-sewing data number which is currently selected. selection button When you press the button, the cycle-sewing data No. selection screen is displayed. Pattern selection button O Displays, on the button, the belt-loop pattern numbers registered in the order of sewing sequence and their belt-loop shapes.

  • Page 77: Sewing Screen Of The Cycle Sewing

    (2) Sewing screen of the cycle sewing Symbol Name of button Description Setback operation button Carries out the setback operation. Next belt loop grasping The machine carries out prohibition (cancel) or reset of belt loop grasping for the cancel button next sewing.
  • Page 78 Symbol Name of button Description Counter changeover button Bartackng counter dsplay / belt-loop counter dsplay / No. of pcs counter dsplay can be changed over. The button s dsplayed only n the case two of the aforementoned counters are n the ON state. : Bartackng counter : Belt loop counter : No.

  • Page 79: How To Carry Out Cycle Sewing

    2-26. How to carry out cycle sewing It is necessary first to change sewing mode to the cycle sewing before setting data. �@-2-24. How to change the sewing mode�, p.69. → Refer to (1) Selection of the cycle-sewing data 1 Displaying the data entry screen Only on the data entry screen (pink), the cycle-sewing data number can be selected.

  • Page 80: Method To Create The Cycle-Sewing Data

    (2) Method to create the cycle-sewing data 1 Displaying the data entry screen Only on the data entry screen (pink), the cycle-sewing data number can be selected. On the sewing screen (green), press the set ready key to display the data entry screen (pink). ince no pattern number is registered in the initial screen, the first pattern selection button is displayed in the blank state.

  • Page 81: Method To Insert The Cycle-Sewing Data

    (3) Method to insert the cycle-sewing data 1 Determining the insertion position When you press pattern No. insert button A , a sewing step is inserted into the location between the previous pat- tern number and the pattern number which is being selected (displayed in pink).

  • Page 82: Method For Deleting The Cycle Sewing Data

    (4) Method for deleting the cycle sewing data 1 Selecting the cycle sewing data number "@-2-26. Carry out steps of procedure 1 to 3 described in (1) Selection of the cycle sewing data", p.74 to display the cycle sewing data you want to delete. 2 Deleting the cycle sewing data When you press date delete button A , the cycle sew- ing data delete confirmation popup window will appear on the screen.

  • Page 83: How To Edit The Sewing Data

    2-27. How to edit the sewing data (1) Method for changing the sewing data 1 Displaying the entry screen When you bring up the data entry screen for the belt-loop in- dividual sewing mode or the belt-loop cycle-sewing mode, you can change the sewing data.

  • Page 84: Sewing Data List

    (2) Sewing data list : Data marked with an asterisk (*) are not displayed on the sewing data list screen. They are displayed, however, from the data entry screen. : Data in a gray box are not displayed in the standard state. To display them, refer to the Engineer’s Manual. Input range/ Initial Item...
  • Page 85 Input range/ Initial Item selection range value Belt loop length D for sewing shape No. 4 (belt-loop 5.0 to 30.0 17.0 loosening amount) (mm) (mm) Linear bartacking belt loop length E for sewing −14.0 to 16.0 shape No. 4 (mm) (mm) Zigzag bartacking belt loop length E for sewing −12.0 to 18.0...
  • Page 86 Input range/ Initial Item selection range value Belt loop length B for sewing shape No. 7 30 to 60 40.0 (mm) (mm) Linear bartacking belt loop length D for sewing 0 to 10.0 shape No. 7 (mm) (mm) Zigzag bartacking belt loop length D for sewing 0 to 10.0 shape No.
  • Page 87 Input range/ Initial Item selection range value Enable/disable of detection of belt-loop drawing device failure ― Enable : Enable : Disable In the case of a light-weight material, disable this function setting. Belt-loop cutter section draw-out correction −3.0 to 0 This function reduces the belt-loop draw-out amount (mm) (mm)
  • Page 88 Input range/ Initial Item selection range value Shape No. 4: 3rd sewing position correction in −5.0 to 5.0 longitudinal direction of clamp (mm) (mm) For shape No. 4, the distance between the work clamp of machine head and the belt loop clamp at the third sewing position can be decreased by means of this switch.
  • Page 89 Input range/ Initial Item selection range value Shape No. 7 belt-loop rolling position correction in −3.0 to 3.0 terms of lateral direction of clamp (mm) (mm) The poston at whch the fork s plunged nto the 2nd bartackng of pattern shape No. 7 can be corrected n lateral drecton of the clamp.
  • Page 90 Input range/ Initial Item selection range value Shape Nos. 2,6: 2nd sewing position correction in −3.0 to 3.0 lateral direction of clamp (mm) (mm) For shape Nos. 2 and 6, ths swtch s used to correct the lateral poston of the belt loop clamp at the second sewng poston.

  • Page 91: How To Change The Memory Switch Data

    2-28. How to change the memory switch data (1) Method for changing the memory switch data 1 Displaying the memory switch data list screen When you press mode changeover key , memory swtch data button A s dsplayed on the screen. When you press ths button, the memory swtch data lst screen s ds- played.

  • Page 92: Memory Switch Data List

    (2) Memory switch data list Input range/ Initial Item selection range value Multi-layered part detecting function enabled/disabled ― Enable Enable/disable of the multi-layered part detecting function is selected with this switch. Enable Disable Multi-layered part cutting position (front) 0 to 99 (mm) (mm) In the case, when the top of seam (i.e, joint) of a belt...
  • Page 93 Input range/ Item Initial value selection range Belt loop clamp standby at intermediate position: ― Standard Selection of longitudinal position Wth ths swtch, the standby poston of the belt loop clamp n terms of longtudnal drecton at the ntermedate standby poston can be selected.
  • Page 94 Input range/ Initial Item selection range value Sewing speed of 5th stitch 400 to 2500 2500 In case of with thread clamp Thread tension of 1st stitch 0 to 200 In case of with thread clamp Thread tension setting at the time of thread 0 to 200 trimming Thread tension changeover timing at the time...
  • Page 95 Input range/ Initial Item selection range value Thread clamp control can be prohibited ― Normal Normal Prohibited �eed motion timing is selected −8 to 16 Set the timing in “-“ direction when stitch is not well-tightened. Bobbin winding speed can be set 800 to 2000 1600 Thread breakage detection selection...

  • Page 96: How To Set The Device

    2-29. How to set the device (1) Device setting changing procedure 1 Displaying the device setting screen Press the switch, and device setting button A will be displayed on the screen. When you press this button, the device setting screen is displayed. 2 Selecting the memory switch button setting of which is to be changed Select data item B setting of which you want to change. 3 Changing data Data items are assigned with No.

  • Page 97: Listing Of The Device Settings

    (2) Listing of the device settings Input range/ Item Initial value selection range Work clamp foot shape ― Lnear bartackng The shape of the work clamp foot of the sewng machne to be used s set. Parameters to be dsplayed, and the operaton of the sewng machne and belt-loop clamp change over accordng to the selected work clamp foot shape.
  • Page 98 Input range/ Item Initial value selection range Limitation to input of X-direction of bartacking ― 23 mm It is possible to restrict the input of X-direction data on the bartacking. In the case the narrow-width throat plate (optional) is used, 14 mm should be selected.

  • Page 99: How To Adjust The Origin Of Work Clamp Foot

    2-30. How to adjust the origin of work clamp foot 1 Displaying the work clamp foot origin adjustment screen When you press the mode changeover key , work clamp foot origin adjustment button A is displayed. When you press this button, the work clamp foot origin adjustment screen is displayed. 2 Adjusting the origin of the work clamp foot Retrieve the origin with the start switch. When you press cancel button B , the work clamp foot origin adjustment screen is closed and the mode screen is...

  • Page 100: Using Communication Function

    It is the data of needle entry point created with Vector format data VD000XXX.VDT PM-1, and the data format that can be operated in common between JUKI sewing machines. Exclusive sewing data for AB model of the Sewing data AB00XXX.EPD sewing machine created with the sewing machine.

  • Page 101: Take-In Of The Data

    (4) Take-in of the data 1 Display the communication screen When communication switch A of switch seat section is pressed in the data input screen, the communication screen is displayed. 2 Select the communication procedure There are four communication procedures as described below. B Writing data from media to panel C Writing data from personal computer (server) to panel D Writing data from panel to media...

  • Page 102: Taking In Plural Data Together

    (5) Taking in plural data together It is possible for vector data, sewing data to select plural writing data and write them together. Pattern No. of writing destination will become the same No. of the selected data No. It is not possible for the No. after No. 201 of media to select plural No. 1 Display the writing file selection screen When PLURAL SELECTION button A is pressed, the...
  • Page 103 Data No. during communication, total number of writing data and number of data that have ended the data communication are displayed in the during communication screen. When performing writing the pattern No. which already exists, the overwriting confirmation screen is displayed before writing. When performing overwriting, press ENTER button When performing overwriting all without displaying the over- writing confirmation screen, press OVERWRITING button...

  • Page 104: Performing Formatting Of The Media

    2-32. Performing formatting of the media To re-format a medium, the IP-420 has to be used. The IP-420 is not able to ready any medium which is formatted on a personal computer. 1 Display the media format screen When switch is held pressed for three seconds, MEDIA FORMAT button A is displayed on the screen.

  • Page 105: Trial Stitching Function

    2-33. Trial stitching function Data created wth PM-1 (sewng data programmng/edtng software) can be used for tral sttchng by connectng the personal computer and the sewng machne onlne. IP-420 Data transmsson PM-1 Connect the personal computer wth the IP-420. Create data wth the PM-1. Then, transmt the data to the sewng machne.
  • Page 106 4 Carrying out trial stitching When you press set ready key on the previous page, the trial stitching screen is displayed. In this state, you can carry out trial stitching. 5 Registering the data on a user pattern If you want to register the data on trial stitching you have car- ried out, press register button E displayed on the trial stitching screen.

  • Page 107: How To Use Information

    2-34. How to use information When you press information key A on the switch sheet sec- tion of the data entry screen, the information screen is displayed. B Maintenance/inspection information Time for changing oil (grease run-out), time for changing the needle and time for cleaning can be specified to output a warning notice when the specified time is reached.

  • Page 108: How To Visually Check Maintenance/Inspection Information

    (1) How to visually check maintenance/inspection information 1 Displaying the maintenance/inspection information screen Press maintenance/inspection information button A on the information screen. Three information items are displayed on the maintenance/in- spection information screen. B : Needle changing (unit: 1,000 stitches) C : Cleaning time (unit: hour) D : Oil changing time (unit: hour) Items buttons B , C and D display inspection warning interval...

  • Page 109: How To Reset The Warning

    3 Displaying the threading diagram When you press threading button H displayed on the maintenance/inspection information screen, the machine-head threading diagram is displayed. Use this diagram when you thread the machine head. (2) How to reset the warning When the specified inspection time is reached, the warning screen is displayed.

  • Page 110: How To Set The Time

    (3) How to set the time 1 Displaying the time setting screen Press time setting button A on the information screen. 2 Setting the current time of day Press respective buttons B to set the time of day (year, month, day, hour: minute: second). When you press enter button C , the set time is regis- tered.

  • Page 111: Error Code List

    3. ERROR CODE LIST Error How to Place of Display Description of error Display message code recover recovery Main CPU EEPROM is initialized E001 Turn OFF Machine head and the control box the power differ in the type of model, or they have broken.
  • Page 112 Error How to Place of Display Description of error Display message code recover recovery EEPROM capacity over E017 Re-start after Prevous Machne memory capacty s resettng s screen insufficient. enabled. EEPROM type error E018 Re-start after Prevous The type of ROM s dfferent resettng s screen from the correct one.
  • Page 113 Error How to Place of Display Description of error Display message code recover recovery Moving limit is over E040 Re-start Sewing The sewing data exceeds the after screen allowable sewing range. resetting is enabled. Operation error E042 Re-start Data after input resetting is screen...
  • Page 114 Error How to Place of Display Description of error Display message code recover recovery Grease run-out warning E220 Re-start Data Every time the number of stitches after input sewn has reached 100 million. resetting is screen → Refer to �#-1-16. Replenishing enabled.
  • Page 115 Error How to Place of Display Description of error Display message code recover recovery Belt-loop draw-out auxiliary E368 Re-start Data device position sensor fault after nput The poston sensor s not n ts resettng screen ntal poston on completon of the operaton.
  • Page 116 Error How to Place of Display Description of error Display message code recover recovery Clamp lower-position sensor E387 Re-start Data fault (lower position) after nput The lower poston sensor s resettng s screen n the OFF state or the upper enabled.
  • Page 117 Error How to Place of Display Description of error Display message code recover recovery Belt-loop shape does not match E478 Re-start Prevous garment-body presser shape after screen In the case "Addtonal clamp s resettng s provded" s selected, sewng s enabled.
  • Page 118 Error How to Place of Display Description of error Display message code recover recovery Garment-body moving motor E487 Turn OFF travel-range fault the power Loop loosening motor travel- E488 Turn OFF range fault the power Belt-loop feeding motor E489 Turn OFF travel-range fault the power Belt-loop thickness teaching...
  • Page 119 Error How to Place of Display Description of error Display message code recover recovery LK work clamp foot interferes E762 Turn OFF with the clamp the power In the case the clamp hits against the work clamp foot of the LK machine when the former passes under the latter.
  • Page 120 Error How to Place of Display Description of error Display message code recover recovery Main shaft motor IPM E901 Turn OFF abnormality the power When IPM of servo control p.c.b. is abnormal. Main shaft motor over current E902 Turn OFF the power Stepping motor power E903...
  • Page 121 Error How to Place of Display Description of error Display message code recover recovery Communication abnormality E916 Turn OFF between MAIN CPU and main the power shaft CPU When abnormalty occurs n data communcaton. E917 Communication failure Turn OFF between operation panel and the power personal computer When abnormalty occurs n data...
  • Page 122 Error How to Place of Display Description of error Display message code recover recovery Machine head EEPROM write E946 Turn OFF failure the power When data wrtng to machne head p.c.b. cannot be performed. Fork rotating motor step-out E975 Re-start Data detection after...
  • Page 123 Error How to Place of Display Description of error Display message code recover recovery Feeder X-axis motor origin- E985 Turn OFF retrieval error the power In the case the origin sensor signal is not input when the origin retrieval operation is carried out. �eeder Y-axis motor origin- E986 Turn OFF...

  • Page 124: Massage List

    4. Massage list Message No. Display Displayed message Description Confirmation of user pattern erasure M520 Erases the user pattern Yes or No? Confirmation of cycle pattern M522 Erases the user pattern Yes or No? Confirmation of erasure on communication M524 screen (pattern data) Erases the user pattern Yes or No? Confirmation of erasure on communication...
  • Page 125 Message No. Display Displayed message Description Confirmation of overwrite on M534 communication screen (media + pattern data) Overwrites user pattern Yes or No? Confirmation of overwrite on M535 communication screen (server + pattern data) Overwrites user pattern Yes or No? Confirmation of tension data deletion M537 (thread tension)
  • Page 126 Message No. Display Displayed message Description Communication screen overwrite disabled M549 (server) Overwrte s dsabled snce data exsts. Customized data initialization notification M554 Key-lock customzed data has been ntalzed. Customized data breakage notification M555 Key-lock customzed data has broken. Do you want to ntalze t? Confirmation of customized data M556...
  • Page 127 Message No. Display Displayed message Description Feeder unit X-axis motor is out of range M598 The X-axis motor travel range is out of the allowable range. The allowable range within which the X-axis motor can move forward during sewing of a belt-loop is exceeded because of the X-axis motor position correction setting.

  • Page 128: Maintenance

    #. Maintenance 1. Maintenance 1-1. Discharging drainage water CAUTION Do not place hands, feet, face or tools on the moving part of the main body so as to protect against possible accidents caused by abrupt start of the machine. Be sure to discharge drainage water from the fil- ter.

  • Page 129: Adjusting The Needle-To-Shuttle Relation

    1-3. Adjusting the needle-to-shuttle relation CAUTION Turn O�� the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. Turn the handwheel by hand. When needle Relation between needle and engraved lines bar 1 has gone up, adjust so that lower marker line 2 engraved on the needle bar aligns with the bottom end of the needle bar...

  • Page 130: Adjusting The Lift Of The Work Clamp Foot

    1-4. Adjusting the lift of the work clamp foot CAUTION As the work is performed while the power is ON, never touch the switches other than the necessary one so as to prevent accidents caused by the malfunction of switches. With the machine in stop mode, remove six setscrews 1 of the top cover, and take off top cover 2 .

  • Page 131: Needle Thread Clamp Device

    1-6. Needle thread clamp device CAUTION Turn O�� the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. When thread is caught at top end 1 of the thread clamp, thread clamp becomes incom- plete and sewing trouble at the sewing start will be caused.

  • Page 132: Thread Breakage Detector Plate

    1-8. Thread breakage detector plate Adjust so that thread breakage detector plate 1 is always in contact with thread take-up spring 2 in the absence of needle thread. (Slack: approx. 0.5mm) Whenever the stroke of thread take-up spring 2 has been changed, be sure to readjust thread breakage detector plate 1 .

  • Page 133: Replacing The Work Clamp Foot Of The Sewing Machine

    1-11. Replacing the work clamp foot of the sewing machine Remove sprng 1 whch presses down the work clamp foot. Loosen setscrews 3 whch secures work clamp foot gude 2 to replace the work clamp foot of the sewng machne. When placng the replacement work clamp foot, check to be sure that top end 4 of lifting lever fits n the work clamp foot.

  • Page 134: Replacing The Fork

    1-13. Replacing the fork For the fork, the pin section is integral with the base section. To replace the fork, both the pin section and the base section have to be replaced together. Loosen two setscrews 1 and replace the fork pin asm.

  • Page 135: Changing The Voltage Of 100/200V

    1-15. Changing the voltage of 100/200V WARNING: To prevent personal injuries caused by electric shock hazards or abrupt start of the sewing machine, carry out the work after turning O�� the power switch and a lapse of 5 minutes or more. To prevent accidents caused by unaccustomed work or electric shock, request the electric expert or engineer of our dealers when adjusting the electrical components.

  • Page 136: Replenishing The Designated Places With Grease

    1-16. Replenishing the designated places with grease * Perform grease supplement when the errors below are displayed or once a year (either one which is earlier). If grease has decreased due to cleaning of the sewing machine or any other reasons, be sure to immediately add grease. (1) Addition of grease to the machine head When the sewing machine has been used for a cer- tain number of stitches, error “E220 Grease-up warn-...
  • Page 137 CAUTION Turn O�� the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) Replenishing the eccentric cam section with grease Open the upside cover and remove the grease cover 6 . Remove rubber cap 2 located on the side of eccentric cam 1 .

  • Page 138: Addition Of Grease To Devices

    (2) Addition of grease to devices When the sewing machine has been used for a cer- tain number of stitches, error “E290 Grease-up warn- ing” is displayed. This display informs the operator of the time of replenishing the designated places with grease.
  • Page 139 CAUTION Turn O�� the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) Adding grease to the Y linear guide section Remove the exterior cover. Add grease to the en- tire part of two right and left rail sections 1 of the LM guide of the belt-loop feeder unit.

  • Page 140: Troubles And Corrective Measures (Sewing Conditions)

    1-17. Troubles and corrective measures (sewing conditions) Trouble Cause Corrective measures Page 1. The needle 1 Stitches are slipped at the start. ™ Adjust the clearance between the needle thread slips and the shuttle to 0.05 to 0.1 mm. off at the ™...
  • Page 141 Trouble Cause Corrective measures Page The needle 1 The needle thread tension is not ™ Increase the needle thread tension. thread comes out high enough. on the wrong side 2 The tension release mechanism ™ Check whether or not the tension disc of the material.

  • Page 142: Optional Parts

    2. Option 2-1. Optional parts Part name Part number Usage High-voltage To correspond to the high-voltage (380 V/400 V/415 V), the high-voltage 40005422 transformer transformer, shown in the left column is to be retrofitted to the machine. Throat plate N asm. 40091154 Throat plate asm.

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