JUKI AB-1351 Instruction Manual
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JUKI AB-1351 Instruction Manual

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EnGlIsH
AB-1351
InstructIon MAnuAl
* "compactFlash(tM)" is the registered trademark of sanDisk corporation, u.s.A.

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Summary of Contents for JUKI AB-1351

  • Page 1 EnGlIsH AB-1351 InstructIon MAnuAl * "compactFlash(tM)" is the registered trademark of sanDisk corporation, u.s.A.

  • Page 2: Table Of Contents

    contEnts !. Machine (about the sewing machine) .......1 Precautions for use ....................1 1. Configuration ......................2 2. Specifications ....................... 3 2-1. Mechanical specifications ....................3 2-2. Electrical specifications ....................4 2-3. sewing shape of belt-loops ................... 4 2-4. Garment body presser/work clamp foot specifications ..........6 (1) Garment body presser ........................
  • Page 3 5-7. Method for changing the belt loop width ..............25 5-8. Method for adjusting the workpiece stopper ............. 26 5-9. start switch ........................26 @. oPErAtIon (oPErAtIon PAnEl) .........27 1. Introduction ......................27 2. Method for using the operation panel .............. 31 2-1.
  • Page 4 2-25. lcD section when the cycle sewing is selected ............73 (1) Cycle sewng data entry screen ....................73 (2) Sewng screen of the cycle sewng ..................... 75 2-26. How to carry out cycle sewing .................. 77 (1) Selecton of the cycle-sewng data ..................... 77 (2) Method to create the cycle-sewng data ..................
  • Page 5 1-10. Amount of oil supplied to the hook ................. 134 1-11. replacing the work clamp foot of the sewing machine ........135 1-12. replacing the feed plate of the sewing machine ........... 135 1-13. replacing the fork ..................... 136 1-14. replacing the fuse ....................136 1-15.

  • Page 6: Machine (About The Sewing Machine)

    !. Machine (about the sewing machine) Precautions for use Followng tems have to be checked every workng day before the operaton of the machne and before the start of work hours. 1. Ascertain that the oil pan is filled with the predetermined amount of oil. 2.

  • Page 7: Configuration

    1. Configuration Ths machne conssts of the followng nne sectons: A Mechancal secton of the man body structure (table stand, table, covers, start swtch, etc.) B Belt loop feeder unt (belt loop draw-out devce, belt loop drawng devce, etc) C Belt loop tenson releasng unt D Pneumatc control equpment secton (pneumatc equpment, pneumatc ppng, etc.) E Sewng machne secton F Control devce...

  • Page 8: Specifications

    Safety feature The machine automatically stops in the case a belt-loop clamping fault or thread breakage is detected.  Lubrication oil JUKI New Defrix Oil No.  Air pressure used 0.5 MPa 4 Air consumption 0 dm³ (ANR)/min or less...

  • Page 9: Electrical Specifications

    2-2. Electrical specifications Number of patterns that 99 patterns can be set. can be stored n memory Number of cycles that can Number of programs: 20 be stored n memory For each program, as many as 30 belt-loops can be set. Input power source Sngle-phase 200 –...
  • Page 10 Work clamp foot for linear Work clamp foot for zigzag bartacking bartacking A = 10 mm * (0 to 1) A = 10 mm * (0 to 1) B = 30 to 63 mm B = 30 to 63 mm D = 4 mm * (0 to 10) D = 3 mm * (0 to 10) No.7...

  • Page 11: Garment Body Presser/Work Clamp Foot Specifications

    2-4. Garment body presser/work clamp foot specifications (1) Garment body presser Garment body presser 1 and 2 for securng the garment body s provded as standard wth auxl- ary clamps 3 , 4 , 5 and 6 . Be aware that the auxlary clamps 3 may be requred to be removed accordng to the sewng shape of the belt-loop.

  • Page 12: Work Clamp Foot Of The SewNg MachNe

    (2) Work clamp foot of the sewing machine The work clamp foot of the sewng machne for ln- ear bartackng s mounted as standard. It s used when lner bartackng s used for sewng varous knds of belt loops. Work clamp foot of the sewing machine for linear bartacking Be aware that, to carry out zgzag bartackng, the currently nstalled work clamp foot and the feed...

  • Page 13: Installation

    3. Installation 3-1. removing the packing materials cAutIon 1. If you lift the machine, do not hold any of the devices or the mechanical section of the sewing machine but hold the table. 2. When you move the machine, the machine head fixation bolt must be attached to the machine.

  • Page 14: Fixing The Machine

    3-2. Fixing the machine cAutIon 1. In order to protect against accidents causing personal injury or death, move the machine to a level and stable place and secure it by lowering adjuster bolts 2 (at four locations) placed at the side of casters 1 . 2.

  • Page 15: Connecting The Power Plug

    3-4. connecting the power plug cAutIon In order to protect against accidents caused by a ground fault or dielectric voltage, be sure to have the adequate power plug mounted by a person who has electrical expertise. It is also important to connect the power plug to the grounded receptacle. The method to connect the product to the power source differs by the product specifications.
  • Page 16 cAutIon to protect against accidents such as an electric shock, be sure to turn the power off and remove the power cord from the receptacle before the following work. [How to install the high-voltage optional transformer (part number: 40090561)] Loosen four screws on the front sde of emer- gency stop swtch 1 .

  • Page 17: Assembling The Thread Stand And Installing On The Machine

    3-5. Assembling the thread stand and installing on the machine Insert the thread stand n the hole n table 1 and fix by fastening a washer and a nut placed on the top and undersde of table. 3-6. Installing the machine head support bar Securely mount machne head support bar nclud- ed n the accessores suppled wth the unt.

  • Page 18: Installing The Auxiliary Table

    3-8. Installing the auxiliary table Loosen the butterfly nut on the top surface of the table. Install the auxiliary table for attaching straps left 1 and rght 2 n place. Install t at such a locaton where a clearance of 3 mm s provded between the throat plate 3 and each auxlary table.

  • Page 19: Installing The Belt Loop Feeding Unit (Optional)

    3-10. Installing the belt loop feeding unit (optional) In the case the belt loop feeding unit is to be installed on the machine, the belt loop guide parts installed as stan- dard at the time of delivery have to be removed.

  • Page 20: Installing The Additional Marking Light (Optional)

    3-11. Installing the additional marking light (optional) Insert exclusve juncton cable 1 nto connector CN85 2 of the juncton board located behnd the man body. (There are three CN85 connectors ncludng the one used as standard. You may nsert the juncton cable any of the three connectors.) –...

  • Page 21: Preparation Of The Sewing Machine

    4. Preparation of the sewing machine 4-1. lubrication cAutIon turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. Check that the place between lower lne B and up- per lne A is filled with oil.

  • Page 22: Threading The Machine Head

    4-3. threading the machine head cAutIon turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. For synthetic thread Draw the thread after havng threaded the needle so that approxmately 4 cm thread trals from the nee- dle eyelet.

  • Page 23: Installing The Bobbin

    4-5. Installing the bobbin cAutIon turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. Set the bobbn 1 nto bobbn case 2 n the 2.5 cm direction shown in the figure. Pass the thread through thread slt 3 of bob- bn case 2 , and pull the thread as t s.

  • Page 24: Adjusting The Thread Take-Up Spring

    4-7. Adjusting the thread take-up spring The standard stroke of thread take-up sprng 1 s 8 to 10 mm, and the pressure at the start s 0.1 to 0.3N. Adjustng the stroke Loosen setscrew 2 , and turn thread tenson asm.

  • Page 25: Operating The Sewing Machine

    5. operating the sewing machine 5-1. Emergency stop switch (1) Method for operating the emergency stop switch Emergency stop swtch 1 s mounted on the up- per left secton of the sewng machne head. Emergency stop swtch 1 s turned ON by strong- ly pressng n the red button.

  • Page 26: Winding A Bobbin

    5-2. Winding a bobbin (1) to wind a bobbin while the sewing machine is performing sewing Thread the bobbn wnder and wnd the bobbn thread onto the bobbin as illustrated in the figure. (2) to wind a bobbin independently In the case you only want to carry out bobbin winding on the sewing machine, unthread the needle and re- move the bobbin from the hook.

  • Page 27: Thread Clamp Device

    5-3. thread clamp device Trouble of sewng (slp-off of needle thread, sttch skppng, or stan of needle thread) at the tme of hgh- speed start can be prevented wth the thread clamp devce. The thread clamp devce wll operate when the thread clamp button has been selected , but t wll not operate when the thread clamp button has not been selected Changeover of ON/OFF moton s performed wth...

  • Page 28: Placing A Belt Loop

    5-4. Placing a belt loop Press down mult-layered part detectng bracket 3 and lever 1 of the gear of the loop draw-out devce to put the belt loop nto the gude untl t s placed under gear 2 . When you route the belt loop under the gear, insert it until it appears from the belt loop cutting knife.

  • Page 29: Adjusting The Belt Loop Tension

    5-5. Adjusting the belt loop tension When you have changed the belt loop, you need to re-adjust the belt loop tenson wthout exceptons. Press the belt loop tenson button A on the sewng screen. The more the belt loop tenson s adjusted n a negatve drec- ton, the less the belt loop tenson becomes.

  • Page 30: Method For Changing The Belt Loop Width

    5-7. Method for changing the belt loop width When you want to change the belt loop wdth, loosen two screws 2 of belt loop gude 1 to adjust the guide width to fit the belt loop wdth. Adjust so that the belt-loop passes through the belt-loop gude smoothly wth no exces- sve lateral space between the gude and the belt loop, wth gude 1 pressed lghtly aganst...

  • Page 31: Method For Adjusting The Workpiece Stopper

    5-8. Method for adjusting the workpiece stopper Loosen screws 1 and adjust the poston of the workpece stopper accordng to the belt loop at- tachng locaton on the garment body. In the case the workpiece stopper is adjusted to a position which is behind the needle entry point by 17 mm or more, the risk of catching the garment body between the throat plate and the...

  • Page 32: Operation (Operation Panel)

    @. oPErAtIon (oPErAtIon PAnEl) 1. Introduction type of sewing data handled by the IP-420 Pattern name Description Vector format data Fle that extenson s “.VDT” Read from meda. Max. 999 patterns can be used. Sewng data Fle that extenson s “.EPD” Read from meda.
  • Page 33 compactFlash (tM) ■ Inserting the compactFlash (tM) Turn the label sde of the CompactFlash (TM) to ths sde (place the notch of the edge to the rear.) and nsert the meda that has a small hole to the rear. After completon of settng of the meda, close the cover.
  • Page 34 usB port ■ Inserting a device into the usB port Slde the top cover and nsert the USB devce nto the USB port. Then, copy data to be used from the USB devce onto the man body. After completon of copyng the data, remove the USB devce.
  • Page 35 • Some type of the USB device may not be properly recognized by this sewing machine. • JUKI does not compensate for loss of data stored on the USB device caused by using it with this sewing ma- chine. •...

  • Page 36: Method For Using The Operation Panel

    2. Method for using the operation panel 2-1. Name of each section of IP-420 (Front) (Right side) Touch panel・LCD display section SET READY key Changeover of the data input screen and the sewing → screen can be performed. INFORMATION key Changeover of the data input screen and the informa- → tion screen can be performed. COMMUNICATION key Changeover of the data input screen and the commu- →...

  • Page 37: Buttons To Be Used In Common

    2-2. Buttons to be used in common The buttons whch perform common operatons n each screen of IP-420 are as follows: CANCEL button Ths button closes the pop-up screen. → In case of the data change screen, the data beng changed can be cancelled.

  • Page 38: Basic Operation Of Ip-420

    2-3. Basic operation of IP-420 1 turn on the power switch When the power is turned ON first, the language selection screen s dsplayed. Set the language you use. (It s possble to change wth Memory swtch When ending the selection screen with cAncEl but- or EntEr button without performing the language selection, the language selection screen is...

  • Page 39: Liquid Crystal Display Section When The Belt Loop Individual Sewing Is Selected

    2-4. liquid crystal display section when the belt loop individual sewing is selected (1) Belt loop individual sewing data entry screen symbol name of button Description New pattern creatng Dsplays the new belt loop pattern number creaton screen to allow regstraton of button new pattern data.
  • Page 40 symbol name of button Description Pattern number lst Dsplays the belt loop pattern number lst screen to allow selecton of pattern data. "@-2-11. How to select a belt loop pattern number", p.50. button → Refer to Sewng data lst button Dsplays the sewng data lst screen.

  • Page 41: Belt Loop NdVDual SewNg Screen

    (2) Belt loop individual sewing screen symbol name of button Description Setback operaton button Carres out the setback operaton. Next belt loop catchng The machne carres out prohbton (cancel) or reset of belt loop catchng for the cancel button next sewng. "@-2-15.
  • Page 42 symbol name of button Description Counter changeover Bartackng counter dsplay/belt loop counter dsplay/bobbn thread counter dsplay button can be changed over. The button s dsplayed only n the case two or more of the aforementoned counters are n the ON state. : Bartackng counter : Belt loop counter : Bobbn thread counter...

  • Page 43: How To Change Over The Sewing Shape

    2-5. How to change over the sewing shape 1 Display the belt loop individual sewing data entry screen Only on the belt loop ndvdual sewng data entry screen (blue), changeover of the sewng shape s enabled. On the sewng screen of the belt loop ndvdual sewng (green), press the set ready key to dsplay the belt loop ndvdual sewng data entry screen (blue).

  • Page 44: How To Change The Belt Loop Length

    2-6. How to change the belt loop length (1) How to change the belt loop dimensions 1 Displaying the belt loop individual sewing data entry screen The belt loop dmensons can be changed on the belt loop ndvdual sewng data entry screen. On the sewng screen of the belt loop ndvdual sewng (green), press the set ready to dsplay the belt loop ndvdual sewng data entry screen (blue).
  • Page 45 5 setting the loosening amount In the case belt-loop shape No. 7, No. 9, No. 11 or No. 12 s selected, the loosenng amount settng button D ap- pears on the belt-loop ndvdual sewng data entry screen. When you press loosenng amount settng button D , the loosenng amount settng screen s dsplayed to enable settng of the loosenng amount.

  • Page 46: ChangNg The Belt Loop Length (EntRe Length) And PrecautOns To Be Taken

    (2) changing the belt loop length (entire length) and precautions to be taken When you press button F , the belt loop length (entre length) entry screen s dsplayed to allow you to change belt loop length (entre length). Enter the desred value wth +/- button G . Then confirm your entry wth enter button In the case you have changed the belt loop length (entire length), the belt loop for each belt loop shape...

  • Page 47: How To Lower The Garment Body Presser And The Work Clamp Foot

    2-7. How to lower the garment body presser and the work clamp foot When you press presser lowerng button A on the belt loop ndvdual sewng data entry screen (blue) on the sewng screen of the belt loop ndvdual sewng (green), the presser lowerng screen s dsplayed.

  • Page 48: Using Counter

    2-8. Using counter (1) Setting procedure of the counter 1 Display the counter setting screen Press switch and the COUNTER SETTING button A is displayed on the screen. When this button is pressed, the counter setting screen is displayed. 2 Selection of kinds of counters This sewing machine has four different counters;...
  • Page 49 [Bartacking counter] uP counter: Every tme the sewng machne sews a bartack, the counter ncreases ts current value by one. When the current value equals to the preset value, the count-complete screen s dsplayed. DoWn counter: Every tme the sewng machne sews a bartack, the counter decreases ts current value by one.
  • Page 50 3 change of counter set value Press button I for the bartackng counter, button J for the belt loop counter, button K for the No. of pcs. counter or button G for the bobbn thread counter to dsplay the correspondng counter set value nput screen. Here, nput the set value.

  • Page 51: Count-Up ReleasNg Procedure

    (2) count-up releasing procedure When the count-up condton s reached durng sewng work, the count-up screen s dsplayed and the buzzer beeps. Press CLEAR button A to reset the counter and the screen returns to the sewng screen. Then the counter starts countng agan. (3) How to change the counter value during sewing 1 Display the counter value change screen When you desre to revse the counter value durng sewng...

  • Page 52: How To Register A New Belt Loop Pattern Number

    2-9. How to register a new belt loop pattern number Ths secton descrbes how to create a new belt loop pattern usng the followng belt loop pattern as an example. Pattern number Belt loop shape No.5 Belt loop wdth 15 mm Bartackng shape 28-sttch lnear bartackng Bartackng wdth...
  • Page 53 4 Entering a belt loop width Enter 15 wth numerc keys H or +/- buttons ( I , J ) to set the belt loop wdth to 15 mm. Press enter button K to confirm your entry. Then, the standard pattern selection screen s dsplayed.

  • Page 54: How To Name A Belt Loop Pattern Number

    7 Finishing the creation of a new pattern When you press close button O on the bartackng nfor- maton entry screen, the screen goes back to the belt loop data entry screen. Check to make sure that the parameters you have set are ncluded on the data entry screen. If you press the cancel button on any of the screens which appear on the steps of procedure beyond the screen returns to the belt loop data entry screen.

  • Page 55: How To Select A Belt Loop Pattern Number

    2-11. How to select a belt loop pattern number (1) selection on the data entry screen 1 Displaying the data entry screen The belt loop pattern number can be selected on the data entry screen (blue). If the sewng screen (green) s dsplayed, press set ready key to dsplay the data entry screen.

  • Page 56: SelectOn By The DRect Button

    (2) selection by the direct button cAutIon 1. Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp foot, the needle will interfere with the work clamp foot. 2.

  • Page 57: How To Copy A Belt Loop Pattern Number

    2-12. How to copy a belt loop pattern number It s possble to copy the sewng data of a regstered belt loop pattern number can be coped to an un- regstered belt loop pattern number. Overwrte copy of the belt loop pattern number s prohbted. If you want to overwrte a belt loop pattern number, t s necessary to delete the pattern number you do not need n advance.

  • Page 58: Belt Loop Teaching Function

    2-13. Belt loop teaching function Ths functon works to measure the thckness of mult-layered part of a belt loop and to enable settng of the automatc mult-layered part detecton. "Enable/dsable" of the automatc mult-layered part detectng functon can be selected by means of the memory swtch. (Intal state: Enable) 1.
  • Page 59 5 Display on the panel concerning the belt-loop multi-lay- ered part detection/no belt-loop detection When a belt loop s drawn out wth ths functon enabled after confirmation of the data, the belt-loop status will be displayed n secton M on the panel f the functon determnes the pres- ence of a mult-layered part on the belt loop or the absence of a belt loop.

  • Page 60: How To Carry Out The Step Operation

    2-14. How to carry out the step operation The step operaton s the functon whch enables step-by-step operaton of the sewng machne. For the AB-1351, two dfferent operatons, .e., setback and sewng poston can be checked by means of the step operaton.

  • Page 61: Setback Step OperatOn

    (1) setback step operation The setback operaton can be operated on a step-by-step bass. 1 carrying out the step operation When you press step feed button A , the belt loop feeder unt carres out one step operaton. Pcture E s dsplayed to show the aforementoned operaton process as t looks.

  • Page 62: SewNg PosTOn Step OperatOn

    3 starting sewing When you proceed to the sewng step, message L tellng that the sewng can be started wth the start swtch s dsplayed. At that tme, thread tenson button J and settng but- ton of max. number of revolutons K are dsplayed.

  • Page 63: Function Of Canceling Grasping Of A Belt Loop For The Next Sewing

    2-15. Function of canceling grasping of a belt loop for the next sewing Ths functon s used to prohbt the setback operaton after the end of sewng. In the case you know that the power to the machne wll be turned off after the end of sewng, or n the case you don't need to set- back the next belt so as to change over the product, ths functon s used to prevent the next belt loop from beng grasped uselessly.

  • Page 64: How To Carry Out The Bartacking Setting

    2-16. How to carry out the bartacking setting 1 Changing the screen to the LK unit data entry screen When you press bartacking button A on the belt loop individual sewing data entry screen, the LK unit data entry screen is displayed. You can set the bartacking on this screen. LK unit data entry screen – 59 –...

  • Page 65: Liquid Crystal Display At The Time Of Setting The Bartacking

    2-17. liquid crystal display at the time of setting the bartacking (1) lK unit data entry screen symbol name of button Description New user-pattern Dsplays the new user-pattern regster screen. "@-2-23. How to register a new user-pattern", p.71. regster button →...
  • Page 66 symbol name of button Description Sewng shape selecton Dsplays the sewng shape whch s currently selected. When you press the button, button the standard pattern number lst screen s dsplayed n the case you have selected a standard pattern or the user-pattern lst screen s dsplayed n the case you have selected a user-pattern.

  • Page 67: Lk UnT SewNg Screen

    (2) lK unit sewing screen symbol name of button Description Thread clamp button Selects "enable/dsable" of the thread clamp. : Thread clamp s enabled : Thread clamp s dsabled * In the case the thread clamp prohbton s selected wth the memory swtch U035, the thread clamp button s not dsplayed.
  • Page 68 symbol name of button Description Speed-dal settng Decreases the number of revolutons of the sewng machne n ncrements of 100. decrease button Speed-dal settng button Increases/decreases the number of revolutons of the sewng machne when the button s moved upward or downward. Counter changeover Bartackng counter dsplay/bobbn thread counter dsplay can be changed over.

  • Page 69: How To Select The Sewing Shape (Bartacking Setting)

    2-18. How to select the sewing shape (bartacking setting) 1 Displaying the data entry screen Only on the data entry screen (lght blue), the sewng shape selecton s enabled. On the sewng screen (green), press the set ready key to the data entry screen (lght blue). 2 Bringing up the sewing shape selection screen When you press sewng shape selecton button A , the...

  • Page 70: List Of Sewing Shapes

    2-19. list of sewing shapes sewing size (mm) number of needle-entry diagram stitches Length Wdth 12.0 12.0 16.0 16.0 12.0 12.0 12.0 16.0 16.0 16.0 16.0 * the sewing size indicated applies when the enlargement factor is 100 %. – 65 –...

  • Page 71: How To Change The Item Data (Bartacking Setting)

    2-20. How to change the item data (bartacking setting) 1 Displaying the data entry screen On the data entry screen, the tem data can be changed. On the sewng screen (green), press the set ready key dsplay the data entry screen (lght blue). * The thread tenson value can also be changed on the sew- ng screen.

  • Page 72: How To Check The Sewing Shape

    2-21. How to check the sewing shape cAutIon After the pattern selection, be sure to check the shape of the sewing pattern you have selected at all times. If the pattern size is larger than the work clamp foot, the needle can interfere with the work clamp foot during sewing resulting in needle breakage.

  • Page 73: How To Change The Thread Tension Command From Needle Entry Point To Needle Entry Point

    2-22. How to change the thread tension command from needle entry point to needle entry point (1) How to add/change the thread tension command from needle entry point to needle entry point 1 Displaying the thread tension command change screen Press thread tenson button A on the sewng screen when you select a user pattern to dsplay the thread tenson...

  • Page 74: How To Delete The Thread TensOn Command From Needle Entry PoNt To Needle Entry PoNt

    3 Entering a thread tension command value When you press command entry button A , the thread tenson ncrease/decrease value entry screen s dsplayed. Enter a desred value usng the numerc keys and +/- buttons J . When you press enter button K , your entry s con- firmed.
  • Page 75 2 specifying the location of the command to be deleted Specfy the locaton of the command you want to delete by means of 1-sttch backward button C or 1-sttch forward button D wth the work clamp foot lowered. You can also move the needle entry pont to another one, be- fore or after the current pont, at whch a thread tenson com- mand s set by means of E or...

  • Page 76: How To Register A New User-Pattern

    2-23. How to register a new user-pattern 1 Displaying the data entry screen Only on the data entry screen (lght blue), a new pattern can be regstered. On the sewng screen (green), press the set ready key to dsplay the data entry screen (lght blue). 2 Bringing up the new user-pattern register screen When you press new regster button A , the new user-...

  • Page 77: How To Change The Sewing Mode

    2-24. How to change the sewing mode 1 selecting the sewing mode When you press the swtch n the state where a pattern has already been selected, sewng mode selecton button A s dsplayed on the screen. When you press ths but- ton, the sewng mode s changed over between the ndvdual sewng mode and the cycle sewng mode.

  • Page 78: Lcd Section When The Cycle Sewing Is Selected

    2-25. lcD section when the cycle sewing is selected Ths model of sewng machne s able to sew belt loops sequentally wth several dfferent peces of belt loop pattern data combned. As many as 30 dfferent belt loop patterns can be entered n a cycle. Use the cycle sewng for sewng belt loops of two or more dfferent sewng shapes for one apparel product.
  • Page 79 symbol name of button Description Bobbn wndng button Enables bobbn wndng "!-5-2. Winding a bobbin", p.21. → Refer to Cycle-sewng data No. Dsplays, on the button, the cycle-sewng data number whch s currently selected. selecton button When you press the button, the cycle-sewng data No. selecton screen s dsplayed. Pattern selecton button O Dsplays, on the button, the belt loop pattern numbers regstered n the order of sewng sequence and ther belt loop shapes.

  • Page 80: SewNg Screen Of The Cycle SewNg

    (2) sewing screen of the cycle sewing symbol name of button Description Setback operaton button Carres out the setback operaton. Next belt loop graspng The machne carres out prohbton (cancel) or reset of belt loop graspng for the cancel button next sewng.
  • Page 81 symbol name of button Description Counter changeover button Bartackng counter dsplay / belt loop counter dsplay / No. of pcs. counter dsplay / bobbn thread counter dsplay can be changed over. The button s dsplayed only n the case two or more of the aforementoned counters are n the ON state.

  • Page 82: How To Carry Out Cycle Sewing

    2-26. How to carry out cycle sewing It is necessary first to change sewing mode to the cycle sewing before setting data. "@-2-24. How to change the sewing mode", p.72. → Refer to (1) selection of the cycle-sewing data 1 Displaying the data entry screen Only on the data entry screen (pnk), the cycle-sewng data number can be selected.

  • Page 83: Method To Create The Cycle-SewNg Data

    (2) Method to create the cycle-sewing data 1 Displaying the data entry screen Only on the data entry screen (pnk), the cycle-sewng data number can be selected. On the sewng screen (green), press the set ready key to dsplay the data entry screen (pnk). nce no pattern number s regstered n the ntal screen, the first pattern selection button is displayed in the blank state.

  • Page 84: Method To Nsert The Cycle-SewNg Data

    (3) Method to insert the cycle-sewing data 1 Determining the insertion position When you press pattern No. nsert button A , a sewng step s nserted nto the locaton between the prevous pat- tern number and the pattern number whch s beng selected (dsplayed n pnk).

  • Page 85: Method For DeletNg The Cycle SewNg Data

    (4) Method for deleting the cycle sewing data 1 selecting the cycle sewing data number "@-2-26. Carry out steps of procedure 1 to 3 descrbed n (1) selection of the cycle sewing data", p.77 to dsplay the cycle sewng data you want to delete. 2 Deleting the cycle sewing data When you press date delete button A , the cycle sew-...

  • Page 86: How To Edit The Sewing Data

    2-27. How to edit the sewing data (1) Method for changing the sewing data 1 Displaying the entry screen When you brng up the data entry screen for the belt loop n- dvdual sewng mode or the belt loop cycle-sewng mode, you can change the sewng data.

  • Page 87: SewNg Data LSt

    (2) sewing data list Input range/ Initial Item selection range value Belt loop sewing shape No. 1 to No. 12 No.4 : No.1 : No.2 : No.3 : No.4 : No.5 : No.6 : No.7 : No.9 : No.9 : No.10 : No.11 : No.12 linear bartacking belt loop length A...
  • Page 88 Input range/ Initial Item selection range value Zigzag bartacking belt loop length E for sewing -12.0 to 22.0 12.0 shape no. 4 (mm) (mm) Belt loop length B for sewing shape no. 5 30.0 to 61.0 47.0 (mm) (mm) linear bartacking belt loop length c for sewing 5.0 to 11.0 shape no.
  • Page 89 Input range/ Initial Item selection range value Zigzag bartacking belt loop length E for sewing 0 to 10.0 shape no. 7 (mm) (mm) linear bartacking belt loop length F for sewing 0 to 20.0 10.0 shape no. 7 (mm) (mm) Zigzag bartacking belt loop length F for sewing 0 to 20.0 10.0...
  • Page 90 Input range/ Initial Item selection range value Fed out amount correction by the clamp amount -10.0 to 10.0 When settng the belt loop, the length of the fed out belt (mm) (mm) loop can be corrected by the amount clamped by the belt loop drawng devce.
  • Page 91 Input range/ Initial Item selection range value Garment body feed: Garment body travel amount to 0 to 50.0 25.0 far side for the operation to prevent belt loop from (mm) (mm) being caught In the case U507 "operaton to prevent the belt loop from beng caught"...
  • Page 92 Input range/ Initial Item selection range value shape no. 7: Belt loop rolling position correction in -3.0 to 3.0 longitudinal direction of the clamp (mm) (mm) For shape No. 7, ths swtch s used to correct the longtudnal poston of the belt loop clamp when nsertng the fork at the 2nd sewng poston.
  • Page 93 Input range/ Initial Item selection range value shape no. 6: 3rd sewing position correction in -3.0 to 3.0 lateral direction of clamp (mm) (mm) For shape No. 6, ths swtch s used to correct the lateral poston of the belt loop clamp at the 3rd sewng poston.
  • Page 94 Input range/ Initial Item selection range value shape nos. 10, 11, 12: Belt loop clamping position shifting ― Automatc function For shape Nos. 10, 11 and 12, ths swtch s used to select the functon that shfts the belt loop clampng poston by movng the clamp wth the belt loop pressed by the work clamp foot after the 2nd sewng.
  • Page 95 Input range/ Initial Item selection range value shape nos. 7, 8, 9: Belt-loop status selection when correcting ― Tensed the position at which belt-loop clamp rolls belt loop state of the The belt-loop status when the clamp poston s changed by means belt loop of S174 "Shape Nos.
  • Page 96 Input range/ Initial Item selection range value Belt loop length B for sewing shape no. 11 30.0 to 50.0 40.0 (mm) (mm) linear bartacking belt loop length c for sewing 5.0 to 11.0 shape no. 11 (mm) (mm) Zigzag bartacking belt loop length c for sewing 5.0 to 11.0 shape no.
  • Page 97 Input range/ Initial Item selection range value shape no. 9: 2nd sewing position correction in -6.0 to 6.0 lateral direction of clamp (mm) (mm) For shape No. 9, ths swtch s used to correct the lateral poston of the belt loop clamp at the 2nd sewng poston.

  • Page 98: How To Change The Memory Switch Data

    2-28. How to change the memory switch data (1) Method for changing the memory switch data 1 Displaying the memory switch data list screen When you press mode changeover key , memory swtch data button A s dsplayed on the screen. When you press ths button, the memory swtch data lst screen s ds- played.

  • Page 99: Memory SwTch Data LSt

    (2) Memory switch data list Input range/ Initial Item selection range value Multi-layered part detecting function enabled/disabled ― Enable Enable/dsable of the mult-layered part detectng functon s selected wth ths swtch. Enable Dsable Multi-layered part cutting position (front) 0 to 99 (mm) (mm) In the case, when the top of seam (.e, jont) of a belt...
  • Page 100 Input range/ Item Initial value selection range Belt loop clamp standby at intermediate position: ― Standard selection of longitudinal position Wth ths swtch, the standby poston of the belt loop clamp n terms of longtudnal drecton at the ntermedate standby poston can be selected.
  • Page 101 Input range/ Initial Item selection range value thread tension setting at the time of thread 0 to 200 trimming thread tension changeover timing at the time −6 to 4 of thread trimming In case of wth thread clamp sewing speed of 1st stitch 400 to 1500 In case of wthout thread clamp sewing speed of 2nd stitch...
  • Page 102 Input range/ Initial Item selection range value thread breakage detection selection ― Vald Thread breakage Thread breakage detecton nvald detecton vald number of invalid stitches at the start of 0 to 15 (sttches) sewing of thread breakage detection number of invalid stitches at the end of sewing 0 to 15 (sttches) of thread breakage detection...

  • Page 103: How To Set The Device

    2-29. How to set the device (1) Device setting changing procedure 1 Displaying the device setting screen Press the swtch, and devce settng button A wll be dsplayed on the screen. When you press ths button, the devce settng screen s dsplayed. 2 selecting the memory switch button setting of which is to be changed Select data tem B settng of whch you want to change.

  • Page 104: LStNg Of The DevCe SettNgs

    (2) listing of the device settings Input range/ Item Initial value selection range Work clamp foot shape ― Lnear bartackng The shape of the work clamp foot of the sewng machne to be used s set. Parameters to be dsplayed, and the operaton of the sewng machne and belt-loop clamp change over accordng to the selected work clamp foot shape.
  • Page 105 Input range/ Item Initial value selection range Limitation to input of X-direction of bartacking ― 23 mm It s possble to restrct the nput of X-drecton data on the bartackng. In the case the narrow-wdth throat plate (optonal) s used, 14 mm should be selected.

  • Page 106: How To Adjust The Origin Of Work Clamp Foot

    2-30. How to adjust the origin of work clamp foot 1 Displaying the work clamp foot origin adjustment screen When you press the mode changeover key , work clamp foot orgn adjustment button A s dsplayed. When you press ths button, the work clamp foot orgn adjustment screen s dsplayed.

  • Page 107: Using Communication Function

    It s the data of needle entry pont created wth Vector format data VD000XXX.VDT PM-1, and the data format that can be operated n common between JUKI sewng machnes. Exclusve sewng data for AB model of the sewing data AB00XXX.EPD sewng machne created wth the sewng machne.

  • Page 108: Take-N Of The Data

    (4) take-in of the data 1 Display the communication screen When communcaton swtch A of swtch seat secton s pressed n the data nput screen, the communcaton screen s dsplayed. 2 select the communication procedure There are four communcaton procedures as descrbed below. B Wrtng data from meda to panel C Wrtng data from personal computer (server) to panel D Wrtng data from panel to meda...

  • Page 109: TakNg N Plural Data Together

    (5) taking in plural data together It s possble for vector data, sewng data to select plural wrtng data and wrte them together. Pattern No. of wrtng destnaton wll become the same No. of the selected data No. It is not possible for the no. after no. 201 of media to select plural no. 1 Display the writing file selection screen When PLURAL SELECTION button A s pressed, the...
  • Page 110 Data No. durng communcaton, total number of wrtng data and number of data that have ended the data communcaton are dsplayed n the durng communcaton screen. When performng wrtng the pattern No. whch already exsts, the overwriting confirmation screen is displayed before writing. When performng overwrtng, press ENTER button When performng overwrtng all wthout dsplayng the over- writing confirmation screen, press OVERWRITING button...

  • Page 111: Performing Formatting Of The Media

    2-32. Performing formatting of the media To re-format a medum, the IP-420 has to be used. The IP-420 s not able to ready any medum whch s formatted on a personal computer. 1 Display the media format screen When swtch s held pressed for three seconds, MEDIA FORMAT button A s dsplayed on the screen.

  • Page 112: Trial Stitching Function

    2-33. trial stitching function Data created wth PM-1 (sewng data programmng/edtng software) can be used for tral sttchng by connectng the personal computer and the sewng machne onlne. IP-420 Data transmsson PM-1 Connect the personal computer wth the IP-420. Create data wth the PM-1. Then, transmt the data to the sewng machne.
  • Page 113 4 carrying out trial stitching When you press set ready key on the prevous page, the tral sttchng screen s dsplayed. In ths state, you can carry out tral sttchng. 5 registering the data on a user pattern If you want to regster the data on tral sttchng you have car- red out, press regster button E dsplayed on the tral sttchng screen.

  • Page 114: How To Use Information

    2-34. How to use information When you press nformaton key A on the swtch sheet sec- ton of the data entry screen, the nformaton screen s dsplayed. B Maintenance/inspection information Tme for changng ol (grease run-out), tme for changng the needle and time for cleaning can be specified to output a warning notice when the specified time is reached.
  • Page 115 2 clearing the remaining time before changing When you press tem button B , C or D you want to clear, the changng tme clear screen s dsplayed. When you press clear button G , the remanng tme be- fore changng s cleared. 3 Displaying the threading diagram When you press threadng button H dsplayed on the...

  • Page 116: How To Reset The WarnNg

    (2) How to reset the warning When the specified inspection time is reached, the warning screen s dsplayed. To clear the nspecton tme, press clear button A . The n- specton tme s cleared and the popup screen s closed. If you do not clear the nspecton tme, press cancel button to close the popup screen.

  • Page 117: How To Re-Start Sewing From The Position Where The Machine Has Stopped By The Detection Of Thread Breakage

    2-35. How to re-start sewing from the position where the machine has stopped by the detection of thread breakage 1 reset the error Press reset button A to reset the error. Press threadng button B , and the threadng dagram wll be dsplayed.

  • Page 118: Error Code List

    3. Error coDE lIst Error How to Place of Display Description of error Display message code recover recovery Main cPu EEProM is initialized E001 Turn OFF Machne head and the control box the power dffer n the type of model, or they have broken.
  • Page 119 Error How to Place of Display Description of error Display message code recover recovery EEProM capacity over E017 Re-start after Prevous Machne memory capacty s resettng s screen insufficient. enabled. EEProM type error E018 Re-start after Prevous The type of ROM s dfferent resettng s screen from the correct one.
  • Page 120 Error How to Place of Display Description of error Display message code recover recovery Moving limit is over E040 Re-start Settng The sewng data exceeds the after screen allowable sewng range. resettng s enabled. operation error E042 Re-start Data after nput resettng s screen...
  • Page 121 Error How to Place of Display Description of error Display message code recover recovery Grease run-out warning E220 Re-start Data Every tme the number of sttches after nput sewn has reached 100 mllon. resettng s screen → Refer to "#-1-16. replenishing enabled.
  • Page 122 Error How to Place of Display Description of error Display message code recover recovery Belt-loop draw-out auxiliary E368 Re-start Data device position sensor fault after nput The poston sensor s not n ts resettng screen ntal poston on completon of the operaton.
  • Page 123 Error How to Place of Display Description of error Display message code recover recovery clamp lower-position sensor E387 Re-start Data fault (lower position) after nput The lower poston sensor s resettng s screen n the OFF state or the upper enabled.
  • Page 124 Error How to Place of Display Description of error Display message code recover recovery Belt-loop shape does not match E478 Re-start Prevous garment-body presser shape after screen In the case "Addtonal clamp s resettng s provded" s selected, sewng s enabled.
  • Page 125 Error How to Place of Display Description of error Display message code recover recovery Garment-body moving motor E487 Turn OFF travel-range fault the power loop loosening motor travel- E488 Turn OFF range fault the power Belt-loop feeding motor E489 Turn OFF travel-range fault the power Belt-loop thickness teaching...
  • Page 126 Error How to Place of Display Description of error Display message code recover recovery lK work clamp foot interferes E762 Turn OFF with the clamp the power In the case the clamp hts aganst the work clamp foot of the LK machne when the former passes under the latter.
  • Page 127 Error How to Place of Display Description of error Display message code recover recovery Main shaft motor IPM E901 Turn OFF abnormality the power When IPM of servo control p.c.b. s abnormal. Main shaft motor over current E902 Turn OFF the power stepping motor power E903...
  • Page 128 Error How to Place of Display Description of error Display message code recover recovery communication abnormality E916 Turn OFF between MAIn cPu and main the power shaft cPu When abnormalty occurs n data communcaton. E917 communication failure Turn OFF between operation panel and the power personal computer When abnormalty occurs n data...
  • Page 129 Error How to Place of Display Description of error Display message code recover recovery Machine head EEProM write E946 Turn OFF failure the power When data wrtng to machne head p.c.b. cannot be performed. Fork rotating motor step-out E975 Re-start Data detection after...
  • Page 130 Error How to Place of Display Description of error Display message code recover recovery Feeder X-axis motor origin- E985 Turn OFF retrieval error the power In the case the orgn sensor sgnal s not nput when the orgn retreval operaton s carred out. Feeder Y-axis motor origin- E986 Turn OFF...

  • Page 131: Massage List

    4. Massage list Message no. Display Displayed message Description Confirmation of user pattern erasure M520 Erases the user pattern Yes or No? Confirmation of cycle pattern M522 Erases the user pattern Yes or No? Confirmation of erasure on communication M524 screen (pattern data) Erases the user pattern Yes or No? Confirmation of erasure on communication...
  • Page 132 Message no. Display Displayed message Description Confirmation of overwrite on M534 communication screen (media + pattern data) Overwrtes user pattern Yes or No? Confirmation of overwrite on M535 communication screen (server + pattern data) Overwrtes user pattern Yes or No? Confirmation of tension data deletion M537 (thread tension)
  • Page 133 Message no. Display Displayed message Description communication screen overwrite disabled M549 (server) Overwrte s dsabled snce data exsts. Customized data initialization notification M554 Key-lock customzed data has been ntalzed. Customized data breakage notification M555 Key-lock customzed data has broken. Do you want to ntalze t? Confirmation of customized data M556...
  • Page 134 Message no. Display Displayed message Description Feeder unit X-axis motor is out of range M598 The X-axs motor travel range s out of the allowable range. The allowable range wthn whch the X-axs motor can move forward durng sewng of a belt-loop s exceeded because of the X-axs motor poston correcton settng.

  • Page 135: Maintenance

    #. Maintenance 1. Maintenance 1-1. Discharging drainage water cAutIon Do not place hands, feet, face or tools on the moving part of the main body so as to protect against possible accidents caused by abrupt start of the machine. Be sure to discharge drainage water from the fil- ter.

  • Page 136: Adjusting The Needle-To-Shuttle Relation

    1-3. Adjusting the needle-to-shuttle relation cAutIon turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. Turn the handwheel by hand. When needle relation between needle and engraved lines bar 1 has gone up, adjust so that lower marker lne 2 engraved on the needle bar algns wth the bottom end of the needle bar...

  • Page 137: Adjusting The Lift Of The Work Clamp Foot

    1-4. Adjusting the lift of the work clamp foot cAutIon As the work is performed while the power is on, never touch the switches other than the necessary one so as to prevent accidents caused by the malfunction of switches. Wth the machne n stop mode, remove sx setscrews 1 of the top cover, and take off top cover 2 .

  • Page 138: Needle Thread Clamp Device

    1-6. needle thread clamp device cAutIon turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. When thread s caught at top end 1 of the thread clamp, thread clamp becomes ncom- plete and sewng trouble at the sewng start wll be caused.

  • Page 139: Thread Breakage Detector Plate

    1-8. thread breakage detector plate Adjust so that thread breakage detector plate 1 s always n contact wth thread take-up sprng 2 n the absence of needle thread. (Slack: approx. 0.5mm) Whenever the stroke of thread take-up sprng 2 has been changed, be sure to readjust thread breakage detector plate 1 .

  • Page 140: Replacing The Work Clamp Foot Of The Sewing Machine

    1-11. replacing the work clamp foot of the sewing machine Remove sprng 1 whch presses down the work clamp foot. Loosen setscrews 3 whch secures work clamp foot gude 2 to replace the work clamp foot of the sewng machne. When placng the replacement work clamp foot, check to be sure that top end 4 of lifting lever fits n the work clamp foot.

  • Page 141: Replacing The Fork

    1-13. replacing the fork For the fork, the pn secton s ntegral wth the base secton. To replace the fork, both the pn secton and the base secton have to be replaced together. Loosen two setscrews 1 and replace the fork pn asm.

  • Page 142: Changing The Voltage Of 100/200V

    1-15. changing the voltage of 100/200V WArnInG: to prevent personal injuries caused by electric shock hazards or abrupt start of the sewing machine, carry out the work after turning oFF the power switch and a lapse of 5 minutes or more. to prevent accidents caused by unaccustomed work or electric shock, request the electric expert or engineer of our dealers when adjusting the electrical components.

  • Page 143: Replenishing The Designated Places With Grease

    1-16. replenishing the designated places with grease * Perform grease supplement when the errors below are displayed or once a year (either one which is earlier). If grease has decreased due to cleaning of the sewing machine or any other reasons, be sure to immediately add grease. (1) Addition of grease to the machine head When the sewng machne has been used for a cer- tan number of sttches, error “E220 Grease-up warn-...
  • Page 144 cAutIon turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) replenishing the eccentric cam section with grease Open the upsde cover and remove the grease cover 6 . Remove rubber cap 2 located on the sde of eccentrc cam 1 .

  • Page 145: AddTOn Of Grease To DevCes

    (2) Addition of grease to devices When the sewng machne has been used for a cer- tan number of sttches, error “E290 Grease-up warn- ng” s dsplayed. Ths dsplay nforms the operator of the tme of replenshng the desgnated places wth grease.
  • Page 146 cAutIon turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) Adding grease to the Y linear guide section Remove the exteror cover. Add grease to the en- tre part of two rght and left ral sectons 1 of the LM gude of the belt-loop feeder unt.

  • Page 147: Troubles And Corrective Measures (Sewing Conditions)

    1-17. troubles and corrective measures (sewing conditions) trouble cause corrective measures Page 1. The needle 1 Sttches are slpped at the start. ™ Adjust the clearance between the needle thread slps and the shuttle to 0.05 to 0.1 mm. off at the ™...
  • Page 148 trouble cause corrective measures Page The needle 1 The needle thread tenson s not ™ Increase the needle thread tenson. thread comes out hgh enough. on the wrong sde 2 The tenson release mechansm ™ Check whether or not the tenson dsc of the materal.

  • Page 149: Optional Parts

    2. option 2-1. optional parts Part name Part number Usage Hgh-voltage To correspond to the hgh-voltage (380 V/400 V/415 V), the hgh-voltage 40005422 transformer transformer, shown in the left column is to be retrofitted to the machine. Throat plate N asm. 40091154 Throat plate asm.

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