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CRAFTSMAN CTX 9000 Operator's Manual

22 gross hp briggs & stratton with 46" mower.
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Operator's Manual
®
CTX
Yard Tractor
Model No.
107.250050 (22 Gross HP Briggs & Stratton with 46" Mower)
For answers to your questions
about this
product, call Sears
Craftsman
Help Line
1-800=65g-5g
17.
Sears Brands Management
Corporation,
Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.craftsman.com
1753800
Revision -

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   Summary of Contents for CRAFTSMAN CTX 9000

  • Page 1

    107.250050 (22 Gross HP Briggs & Stratton with 46" Mower) For answers to your questions about this product, call Sears Craftsman Help Line 1-800=65g-5g Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.craftsman.com 1753800 Revision -...

  • Page 3: Table Of Contents

    Find Us You never have to look far to find support and service for your CRAFTSMAN mower. There are authorized service dealers in North America who provide quality service. You can contact Customer Service by phone at (800) 659-5917, or locate a dealer on the Internet at www.craftsman.com.

  • Page 4

    OperatingSafety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous! Remember, you are responsible for your safety and that of those around you.

  • Page 5: Operation

    SlopeOperation You could be seriously injured or even killed if you use this unit on too steep an incline. Using the unit on a slope that is too steep or where you don't have adequate traction can cause you to lose control or roll over. A good rule of thumb is to not operate on any slope you cannot back up (in 2-wheel drive mode).

  • Page 6

    Read these safetyrules andfollow themclosely. F ailure toobey theserulescould result i nlossofcontrol ofunit, s evere personal injury ordeath toyou,or bystanders, ordamage to property o requipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle _ in text signifies important cautions or warnings which must be followed.

  • Page 7

    SLOPE OPERATION WARNING Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. Operation Never operate on slopes greater than 17.6 percent (10 °) which is a rise of 3-1/2 feet (106 cm) vertically in on all slopes requires extra caution.

  • Page 8

    SERVICE AND MAINTENANCE Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other 12. Do not use gasoline containing METHANOL, gasohol containing more than 10% ETHANOL, gasoline sources of ignition. 2. Use only approved gasoline containers. additives, or white gas because engine/fuel system 3.

  • Page 9

    Decal Locations (Safety and Operation) Decal - Operating instructions, Part No. 1726923 Decal - ignition Switch Positions Part No. 1722808 TO avoid injury from rotating b|ades an] thrown debris, stay char ot deck edge a_l_ discharge. DO not mow without _d_e _et_ii! r entire gr_ss catcher...

  • Page 10

    Figure 2 Control Functions Reverse Mowing Option (RMO) Throttle Control The Reverse Mowing Option allows for mowing (or use of other PTO driven attachments) while traveling in reverse. The throttle controls engine speed (see Figure 2). Move If you choose to mow or operate another attachment in the throttle forward to increase engine speed and back to reverse, turn the RMO key after the PTO is engaged.

  • Page 11

    Cruise Control PTO Switch The cruise control is used to lock the ground speed The PTO (Power Take-Off) switch engages and control in forward. Move the lever forward until the disengages attachments that use the PTO. To engage the desired ground speed is reached. To disengage the PTO, pull UP on the switch.

  • Page 12

    Hourmeter Parking Brake Function Applying the Parking Brake =See Figure 4. To lock the The hourmeter (Figure 3) measures the number of hours parking brake, release the ground speed pedals (A), fully the key has been in the RUN position. The hourmeter depress the brake pedal (B), pull UP on the parking brake will flash an initial oil change indicator at 5 hours, and a knob (C), and then release brake pedal.

  • Page 13

    Oil Recommendations Safety interlock System Tests We recommend the use of Briggs & Stratton Warranty This unit is equipped with safety interlock switches and Certified oils for best performance. Other high-quality other safety devices. These safety systems are present detergent oils are acceptable if classified for service SF, for your safety: do not attempt to bypass safety switches, SG, SH, SJ or higher.

  • Page 14

    High Altitude At altitudes over 5,000 feet (1,524 meters), a minimum 85 octane/85 AKI (89 RON) gasoline is acceptable. To remain emissions compliant, high altitude adjustment is required. Operation without this adjustment will cause decreased performance, increased fuel consumption, and increased emissions. See an authorized dealer for high altitude adjustment information.

  • Page 15

    1. Check the oil level. See the How to Check/Add Clean the fuel cap area of dirt and debris. Remove section. the fuel cap (A, Figure 6). 2. Make sure equipment drive controls are disengaged. Fill the fuel tank with fuel. To allow for expansion of the gasoline, do not fill above the bottom of the 3.

  • Page 16

    WARNING The engine will shut off if the reverse ground speed pedal is depressed while the PTO is on and the RMO has not been activated. The operator should always turn the PTO off prior to driving across ® ®® on roads, paths or any area that maybe used by other vehicles.

  • Page 17

    Attaching a Trailer Adjusting Mower Cutting Height The maximum horizontal drawbar force allowed 444 Newton. The cutting height is adjustable between 1.0" and 4.0" (2,5 The maximum vertical drawbar force is 222 Newton. This and 10,2 cm). equates to a 396 Ibs (180 kg) trailer on a 10 degree hill. The cutting height adjustment switch (A, Figure 8) controls Secure the trailer with an appropriately...

  • Page 18: Maintenance

    Maintenance Chart First 5 Hours Every 8 Hours or Daily Check safety interlock system Change engine oil - see engine manual Clean debris off tractor and mower deck Every 8 Hours or Daily Clean debris from engine compartment Check engine oil level - see engine manual Every 25 Hours or Annually * Every 25 Hours or Annually* Check mower blade stopping time...

  • Page 19

    Electronic Fuel Management System Cleaning the Battery and Cables The Electronic Fuel Management System monitors engine WARNING temperature, engine speed, and battery voltage to adjust the choke during engine starting and warm up. There are no When removing or installing battery cables, adjustments on the system.

  • Page 20

    Figure 13 Changing the Oil Standard Oil Drain Plug 1. Remove the oil drain plug (B, Figure 13). Drain the oil Used oil is a hazardous waste product and must be into an approved container. disposed of properly. Do not discard with household waste.

  • Page 21

    Add Oil Changing the Oil Filter For replacement intervals, see the Maintenance Chart. • Place engine level. 1. Drain the oil from the engine. See Remove Oil sec- • Clean the oil fill area of any debris. tion. • See the Specifications section for oil capacity.

  • Page 22

    Mower Deck Washout Port NOTE: The washout port allows you to connect a typical garden hose to the trim side (L.H.) of the mower deck to remove grass and debris from the underside. This ensures proper and safe operation of the mower. 1.

  • Page 23

    Removing the Mower Deck WARNING Engage the parking brake, disengage PTO, stop engine, and remove key before attempting to remove or install the mower deck. Park the tractor on a hard, level surface such as a concrete floor. Turn off PTO switch and engine, remove the key, and apply the parking brake.

  • Page 24

    Pull the idler pulley lever (D, Figure 20) to release belt tension. Install belt (E) on the PTO pulley (F). Connect the inner J-bolt (C, Figure 19) to the inner lift bracket and secure with washer and cotter pin. Repeat for the other side.

  • Page 25

    Lubricate Mower Deck Blade Belt Replacement 1. Park the tractor on a smooth, level surface such as a Lubricate the mower deck at the locations shown in Figure concrete floor. Disengage the PTO, turn off the engine, and lock the parking brake. Remove the key. 2.

  • Page 26

    PTO Clutch Adjustment Check the PTO clutch adjustment after the initial 25 hour break-in period and then after every 250 hours of operation. Also perform the following procedure if the clutch is slipping or will not engage, or if a new clutch has been installed. 1.

  • Page 27

    Servicing the Mower Blades WARNING For your personal safety, do not handle the sharp mower blades with bare hands. Careless or improper handling of blades may result in serious injury. WARNING For your personal safety, blade mounting capscrews must each be installed with a hex/spline washer LOOSEN...

  • Page 28

    Fuel System Storage Fuel can become stale when stored over 30 days. Stale fuel causes acid and gum deposits to form in the fuel WARNING system or on essential carburetor parts. To keep fuel fresh, use Briggs & Stratton® Advanced Formula Fuel Treat- Never store the unit (with fuel) in an ment &...

  • Page 29

    Troubleshooting the Tractor REMEDY PROBLEM LOOK FOR Brake pedal not Fully depress brake pedal. depressed. PTO (electric clutch) switch Place in OFF position. is in ON position. Cruise control engaged. Move knob to NEUTRAL/OFF position. Out of fuel. If engine is hot, allow it to cool, then refill the fuel tank. Fuse is blown.

  • Page 30: Troubleshooting

    Troubleshooting the Tractor (Continued) PROBLEM LOOK FOR REMEDY Brake will not hold. Internal brake worn. Contact Sears Service. Steering linkage is loose. Contact Sears Service. Tractor steers hard or Improper tire inflation. See Check Tire Pressure section. handles poorly. Front wheel spindle Contact Sears Service.

  • Page 31

    ENGINE K57 TRANSMiSSiON Briggs & Stratton Type Hydrostatic Tuff Torq K57 10w 30 Premium Engine Oil Make Briggs & Stratton® Hydraulic Fluid Forward: 0-5.8 MPH (0-9,3 km/h) Model Professional Series Speeds Reverse: 0-3.5 MPH (0-5,6 km/h) Horsepower 22 Gross HP @3400 +/- 100 rpm @3400 rpm 159 ft-lbs (216 Nm) Displacement...

  • Page 32: Warranty

    CRAFTSMAN FULL WARRANTY FOR THREE YEARS from the date of purchase, all non-expendable parts of this riding equipment are war- ranted against any defects in material or workmanship. A defective non-expendable part will receive free in-home repair or replacement if repair is impossible.

  • Page 33: Repair Protection Agreement

    Congratulations on making a smart purchase. Once you purchase the Repair Protection Agreement, a Your new Craftsman@ product is designed and simple phone call is all that it takes for you to schedule manufactured for years of dependable operation. But like service.You can call anytime day or night, or schedule a...

  • Page 34

    Your Home For troubleshooting, product manuals and expert advice: managemylife www.managemylife.com For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories owner's manuals that you need to do-it-yourself.

  • Page 35

    PTS - I...

  • Page 36

    Steering Group - Manual Steering CTX9000 107.250050 NOTE: UnJess noted otherwise, use the standard hardware torque specification chart....Steering cap snaps over steerinQwheel, Torque to 35_44 tL IbS. Bearingmoents below frame, 8fide pinioninto gear before tighteelegnuts, PTS - 2...

  • Page 37

    Steering Group - Manual Steering CTX9000-107.250050 REF NO PART NO. QTY. DESCRiPTiON 1722318SM STEERING WHEEL, Straight, Shaft 1725024SM CAP, Steering Wheel, Plain 1960540SM PIN, Spring, 5/16 x 2-1/2 1722749SM COVER, Rubber, Upper Steering Shaft 1960114SM WASHER, 3/4 2176440SM BUSHING, 15/32 x 7/8 x 7/8, Nylon 1960636SM NUT, Hex KEPS 5/6-18 1721736ASM...

  • Page 38

    Decal Group CTX9000 - 107.250050 NOTE: UnJess noted otherwise, use the standard hardware torque specification chart. oo_o O24O 0050 0040 0080 0020 0,070 oo10 0050 0420 0400 0400 0060 0100 0420 0060 0020 02:40 1120 0O70 8080 1110 1080 1100 1111 PTS - 4...

  • Page 39

    DECAL Craftsman 0020 1753769YP DECAL Model CTXg000 Craftsman 0040 1753765YP DECAL Craftsman, Rear Seat 0050 1753767YP DECAL Icon "C" Chevron Craftsman 0060 1726923SM DECAL Tunnel Cover Danger Slopes, Blades 0070 1730202SM DECAL Transmission Tow / Release Lever 0080 1722806SM DECAL...

  • Page 40

    Electrical Group CTX9000 =107.250050 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. HOOD MOUNTED DASH MOUNTED Instrnment Panel clip Tie selenoi_ Tie main harness 24 wiresto Hea_Jiigbt andstarterwire Switch up, Wiressboel_ notbangbelow s:i_e panelwith hood c!osed, ToElectric Clutch To ChargeCircuit PTS - 6...

  • Page 41

    Electrical Group CTX9000 =107.250050 REF NO PART NO. QTY. DESCRiPTiON 1721810SM HEADLIGHT ASSEMBLY, 4 Bulb (Includes Ref. Nos. 2 & 3) 1677371SM BULB, Headlight, 12.8V 1723451 SM SOCKET ASSEMBLY, Headlight, Sealed 1722669SM HARNESS, Headlight 5022180SM SWITCH, PTO 1726556SM SWITCH, RMO Module Only 1726557SM KEY, RMO Module, Plastic 1925003SM...

  • Page 42

    Controls Group CTX9000 =107.250050 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. PTS - 8...

  • Page 43

    Controls Group CTX9000 =107.250050 REF NO PART NO. QTY. DESCRIPTION 1721353SM ROD, Brake Lock 1721891SM KNOB, Push On, Red Plastic "P" 1930591SM CAPSCREW, Hex Flange Whiz Lock, 5/16-18 x 3/4 1919326SM WASHER, 5/16, Black 1721476SM ROD, Brake 1931353SM BOLT, Carriage, 3/8-16 x 1 3/4 1663114SM BUSHING, 5/8 x 3/4 x 3/4, Nylon 2821133SM...

  • Page 44

    Transmission Group - Tuff Torq /(57 CTX9000 107.250050 NOTE: UnJess noted otherwise, use the standard hardware torque specification chart. PTS - 10...

  • Page 45

    Transmission Group - Tuff Torq K57 CTX9000-107.250050 REF NO PART NO. QTY. DESCRiPTiON 1960676SM SCREW, Pan Head Torx Taptite, 1/4-20 x 1-1/4, Black 1722345SM PAD, Footrest, LH, without Differential Lock 1722173SM PAD, Footrest, RH 1960636SM NUT, He× KEPS, 5/16-18, Black 1704351SM FASTENER, Panel 1960637SM...

  • Page 46: Service Parts

    Transmission SERVICE PARTS - Tuff Torq K57A CTX9000 - 107.250050 NOTE: UnJess noted otherwise, use the standard hardware torque specification chart..87 ..ioo24 Z7 ... SEAL KiT(tnciueesRefJ Was_rSsal PTS - 12...

  • Page 47

    Transmission SERVICE PARTS - Tuff Torq K57A CTX9000-107.250050 REF NO PART QTY. DESCRiPTiON ..*HOUSING ASSEMBLY, Upper 1724938SM HOUSING, LOWER 1718052SM VENT VALVE 15 1724279SM MAGNET, K50 ..*HOLDER, Magnet 1725730SM SPRING 1724281SM SHAFT, Bypass 1720418SM LEVER, Bypass 1718061SM RING 1724282SM SEALING CAP 1708650SM...

  • Page 48

    Transmission SERVICE PARTS - Tuff Torq K57A CTX9000 - 107.250050 NOTE: UnJess noted otherwise, use the standard hardware torque specification chart..87 ..ioo24 Z7 ... SEAL KiT(tnciueesRefJ Was_rSsal PTS - 14...

  • Page 49

    Transmission SERVICE PARTS - Tuff Torq K57A CTX9000-107.250050 REF NO PART QTY. DESCRiPTiON 1724348SM JERKY PLATE 1708689SM WASHER 1724349SM PIN, COTTER 1724296SM PIN, SPRING 1718100SM PIN 6.0Ax 4.0 1707879SM PACKING 1708692SM NUT 12 1724955SM GEAR & PINION ASSEMBLY ..*GEAR, FINAL CONTR TRAC 1724946SM COLLAR, PINION ..

  • Page 50

    Hood, Grille & Dash Group CTX9000- 107.250050 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. PTS-16...

  • Page 51

    Hood, Grille & Dash Group CTX9000-107.250050 REF NO PART QTY. DESCRIPTION 1721804ZYP PANEL, RH Side 1722110ZYP HOOD, with Louvers 1960295SM CAPSCREW, Hex Head Flange Lock,I/4-20 x 5/8 1960392SM SCREW, Phillips Head, #10-24 x 1/2 1687054SM DASHBOARD, RMO, Black 1933896SM NUT, Hex Nylock,#10-24 1723123SM ROD, Dash Support 1930641SM...

  • Page 52

    Seat & Seat Deck Group - EVAP Compliant CTX9000 107.250050 NOTE: UnJess noted otherwise, use the standard hardware torque specification chart. 0010 0280 0000 0070 0020 0t20 0t90 0340 0050 0060 0000 0320 027'0 0100 0240 PTS - 18...

  • Page 53

    Seat & Seat Deck Group - EVAP Compliant CTX9000 107.250050 REF NO PART NO. QTY. DESCRiPTiON 0010 1752062YP SEAT, 15" Back 0020 1727265SM SUPPORT, Seat 0030 1722105ZYP TUNNEL 0040 1722106ZYP DECK, Seat 0050 1722108SM POD, RH with 2 Slots 0060 1738233AYP SUPPORT, Seat Pivot 0070...

  • Page 54

    Frame & Front Axle Group CTXgO00 107.250050 NOTE: UnJess noted otherwise, use the standard hardware torque specification chart. Torqee to 150 fl, Lhs_ (202Nnl) Torqueto 22-40 fl, Ibs. PTS - 20...

  • Page 55

    Frame & Front Axle Group CTX9000-107.250050 REF NO PART QTY. DESCRiPTiON 1930645SM NUT, Hex Flange Lock, 3/8-16 1960035SM WASHER 2860646SM NUT, Hex Flange, 5/8-11 1722212ASM PLATE, Axle 1733765ASM TOWER & SUPPORT ASSEMBLY 1923683SM CAPSCREW, Hex Head Taptite, 3/8-16 x 3/4 1723528ASM SUPPORT 1664847SM...

  • Page 56

    Lift Group - Manual CTX9000 107.250050 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. instaltinto left hand side ot lower [lash, PTS - 22...

  • Page 57

    Lift Group - Manual CTX9000-107.250050 REF NO PART QTY. DESCRiPTiON 1722302SM GRIP, Black Vinyl 1722024ASM ROD, Lift Lever with Flats 1930645SM NUT, Hex Flange Lock, 3/8-16 1924940SM WASHER 1722460SM PIN, Quick 2162085SM SPRING, Compression 5025472YP NUT, Push, 3/8 1923341SM CAPSCREW, Hex Head, 1/4-20 x 3/4 1722284ASM QUADRANT...

  • Page 58

    Control Group - Cruise Control CTX9000 107.250050 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Lubricatebothsides o! slot with grease, Instill rounded edge el washertowardlever & bracketassembly. PTS - 24...

  • Page 59

    Control Group - Cruise Control CTX9000-107.250050 REF NO PART NO. QTY. DESCRiPTiON 1723713SM DECAL, Cruise & Lift 1960666SM SCREW, Torque Head Plus Socket Head, 1/4-20 x 7/8 1722303SM KNOB, Cruise 1920397SM NUT, Hex Lock ESNA Light, 1/4-20 1722003SM LEVER & BRACKET ASSEMBLY, Cruise 1960103SM WASHER, 3/8, Black 1931333SM...

  • Page 60

    Wheels & Tires Group CTXgO00- 107.250050 NOTE: UnJess noted otherwise, use the standard hardware torque specification chart. 0300 0380 SeeFrame& Front AxleGroup 0370 PTS - 26...

  • Page 61

    Wheels & Tires Group CTX9000-107.250050 REF NO PART QTY. DESCRiPTiON 0140 1726491SM WHEEL & TIRE ASSEMBLY (Incl. Ref. Nos. 0140-10, 0140-20, 0140-30, 0140-40 & 0280-30) 0140-10 1727136SM TIRE, 22 x 10, 10 Super Turf (Included with Ref. No. 0140) 0140-20 1726492SM WHEEL, 7 x 9.97, W/3/40D Shaft (Included with Ref.

  • Page 62

    Engine Group - 22HP Briggs &Stratton, Twin CTX9000 107.250050 NOTE: UnJess noted otherwise, use the standard hardware torque specification chart. (Z5 Nm) Torque te 1g-23 ft, its, (26- 31 Nm) Instal betweenFrame& Ground cable onBH 28 Tieclutih wire rearengine capsc{ew, tokeepaway frompulley, PTS - 28...

  • Page 63

    Engine Group- 22HP Briggs & Stratton, Twin CTX9000-107.250050 REF NO PART NO. QTY. DESCRiPTiON 40H777-5136-G5 ENGINE, 22 HP Briggs & Stratton (Engine Model: 40H777-5136-G5) 1734166SM EDGING, Airduct 1723165SM HOSE, Oil Drain 1722388ASM HEAT SHIELD 1924856SM CAPSCREW, Hex Head, Taptite, 5/16-18 x 1/2 1737747YP THROTTLE CONTROL 791850...

  • Page 64

    46" Mower Deck- Housing, Arbors & Blades CTXgO00- 107.250050 NOTE: UnJess noted otherwise, use the standard hardware torque specification chart. 0180 0220 0150 0170 0270 0130=30 0250 0250 0250 0290 0090 0310 0320..PTS - 30...

  • Page 65

    46" Mower Deck- Housing, Arbors & Blades CTXgO00- 107.250050 REF NO PART NO. QTY. DESCRiPTiON 0010 1920676SM CAPSCREW, Hex Head, 7/16-14 x 1, G5 0020 1656916SM WASHER, Spring, 1-3/40D 0030 1737252AYP BLADE, Mower, 18-1/2 Long 0070 1930600SM CAPSCREW, Hex Washer Head, Taptite, 5/16-18 x 1-1/2 0080 1960373SM CAPSCREW,...

  • Page 66

    46" Mower Deck- Clutch & Support Group CTXO00- 107.250050 NOTE: UnJess noted otherwise, use the standard hardware torque specification chart. 0320 0340 0370 0220 0120 0330 Upper Drive Belt 0320 0130 0094 ...." 0093 0080 0120 -_ iEF. ONLY 1101 0380 0110...

  • Page 67

    46" Mower Deck - Clutch & Support Group CTX9000 107.250050 REF NO PART QTY. DESCRiPTiON 0080 1713578SM ROD, 1/2 Dia. x 7-5/8 0090 1715759SM ROD, 3/8 Dia. x 8 0091 1960519SM PUSHNUT, 1/2 0092 1960687SM NUT, Hex Flange, 3/8-16 0093 1732443SM SPACER, 3/40D x 3/4 Long...

  • Page 68

    46" Mower Deck- Height Adjust Group CTX9000 =107.250050 NOTE: UnJess noted otherwise, use the standard hardware torque specification chart. 0270 0090 0!i0 0080 0070 0060 0050 0140 0130 0510 ]490 0010 0420 0410 0380 03;10 0050 0050 0020 0060 0080 0100 0050 0090...

  • Page 69

    46" Mower Deck- Height Adjust Group CTX9000 - 107.250050 REF NO PART NO. QTY. DESCRIPTION 0010 7091553YP CAPSCREW, 3/8 x 1-3/4 G5 0020 5025156SM WASHER, 3/8 0030 1706644SM SPACER, 3/8 x 3/4 x 15/16 0040 2860681SM NUT, Hex Flange Toplock, 3/8-16 0050 1931277SM NUT, Hex Flange Whiz Lock, 5/16-18...

  • Page 70

    46" Mower Deck- Height Adjust Group CTX9000 =107.250050 NOTE: UnJess noted otherwise, use the standard hardware torque specification chart. 0270 0090 0!i0 0080 0070 0060 0050 0140 0130 0510 ]490 0010 0420 0410 0380 03;10 0050 0050 0020 0060 0080 0100 0050 0090...

  • Page 71

    46" Mower Deck - Height Adjust Group CTX9000=107.250050 REF NO PART QTY. DESCRiPTiON 0500 1960757SM NUT, Hex, LH Thread, 1/4-20 0510 1739554AYP ARM, Pitch Adjustment 0520 1727103ASM HANGER, L.H. 0530 1727102ASM HANGER, R.H. Footnotes PTS-37...

  • Page 72

    40H777-5136-G5 48 SHORT BLOCK 1330 REPAIR MANUAL 1058 OPERATOR'S MANUAL I 1329 REPLACEMENT ENGINE I 1017 1027 1013 220 _!_ 404 _&h 552A 742 _,_ 742 _ £1._P 552 i_>_ 75o_._. (,'_ MSC000496-2 Assembfies include aft parts shown in frames. 01/04/2012...

  • Page 73

    40H777-5136-G5 REF. PART REF. PART REF. PART DESCRIPTION DESCRIPTION DESCRIPTION 795118 Gear-Governor 698290 Retainer- 799771 Cylinder Assembly 797673 Washer Governor Shaft Kit-Bushing/Seal 799772 691045 Crank-Governor (Magneto Side) (Governor Gear) 391086s Seal-Oil 841026 Cup-Governor 790574 Seal- Lever- 798856 (Magneto Side) Governor Shaft Governor Control 796307 Sump-Engine...

  • Page 74

    40H777-5136-G5 332@ 24[_ 524 _:::_ /i" 01/04/2012 MSC000496- Assembfies include all parts shown in frames.

  • Page 75

    40H777-5136-G5 REF. PART REF. PART REF. PART DESCRIPTION DESCRIPTION DESCRIPTION Crankshaft 690976 Screw 794903 796237 Plug 691036 222698s Key-Flywheel (Connecting Rod) Dipstick 695241 Manifold-Intake 691032 (Aluminum) Seal-Dipstick Tube 793647 690950 Gasket-Intake 691037 Tube-Dipstick Piston Assembly 699816 Screw 697891 (Standard) Seal-O Ring ..

  • Page 76

    40H777-5136-G5 ,i,J_ 1022 35 _'{(__' 1100 _ 1022 1026 \_\. 1023,_ 1022 1026A "_ MSC000496- 6 01/04/2012 Assembfies include aft parts shown in frames.

  • Page 77

    40H777-5136-G5 REF. PART REF. PART PART DESCRIPTION DESCRIPTION DESCRIPTION 796231 690977 Hose-Vacuum 797408 Head-Cylinder Tappet-Valve 690949 Gasket-Intake (Cylinder 1) (Rocker Cover 1) 796232 Gasket-Rocker Cover 1022 690971 690083 Head-Cylinder Adjuster- Rocker Arm 792015 Cover-Rocker 1023 793146 (Cylinder 2) Plug-Spark 693997 697891 Gasket-Cylinder Head...

  • Page 78

    40H777-5136-G5 1169 108_ 633 217 1124A 1126g 1124 _; 318 _'_ 318A%# 276 dD 1436 MSC000496- Assembfies include all parts shown in frames. 01/04/2012...

  • Page 79

    40H777-5136-G5 REF. PART REF. PART REF. PART DESCRIPTION DESCRIPTION DESCRIPTION 690950 Gasket-intake 799771 Spring-Choke Return 691010 Clip 690949 Gasket-Intake 690718 Screw 789A 796914 Harness-Wiring 690951 Stud 797408 Hose-Vacuum (Choke Valve) 695666 Filter-Fuel (Carburetor) (Rocker Cover 1) 690718 Screw 798779 Solenoid-Fuel 695410 Washer-Sealing 792629...

  • Page 80

    40H777-5136-G5 1036 EMiSSiONS LABEL 306A 307 _ 307A 964 ,_ 186B 918A f "_> 1040 305A 964_1 01/04/2012 MSC000496-10 Assembfies include all parts shown in frames.

  • Page 81

    40H777-5136-G5 PART REF. PART PART DESCRIPTION DESCRIPTION DESCRIPTION Plate-Back 798855 790444 494439 Screen-Rotating Shield-Cylinder 698425 Screw (Cylinder 2) 691500 Spacer (Rotating Screen) (Rotating Screen) 306A 796852 Shield-Cylinder 691001 Gasket-Air Cleaner 668A 691215 Spacer (Cylinder 1) 186A 799158 Connector-Hose (Rotating Screen) Screw 691003 Cover-Air...

  • Page 82

    40H777-5136-G5 1070 1005 188 _ 209_ 332 _, 75 (o_ 334 II ....1119 ..jJ-J ..1439 MSC000496-12 Assembfies include aft parts shown in frames. 01/04/2012...

  • Page 83

    40H777-5136-G5 PART REF. PART REF. PART DESCRIPTION DESCRIPTION DESCRIPTION 799090 691059 797454 Flywheel Clip-Wire 691056 Washer 796860 (Flywheel) Harness-Wiring 493880s 799651 Armature-Magneto Terminal-Spark Plug (Flywheel) 691061 Screw 1005 791236 Screw Fan- Flywheel 691108 1054 280275 Tie-Cable (Magneto Armature) (Control Bracket) 697820 Screw 1059...

  • Page 84

    40H777-5136-G5 121 CARBURETOR OVERHAUL 1123 #-_) ® 1124 ,_ _, 633A Q 104 _ 1124A C-'9 276A 1353 F_j) 276B 358 ENGINE GASKET SET 524 d>) 691 (_ 842 _',_ 943 <_ 943A 1022 _i;_-___\-.?, 1095 VALVE GASKET SET 868 _,_' 1022 MSC000496-14 Assembfies...

  • Page 85

    40H777-5136-G5 REF. PART REF. PART REF. PART DESCRIPTION DESCRIPTION DESCRIPTION 391086s Seal-Oil Seal-Valve 799771 690968 Spring-Choke Return Gasket- Exhaust (Magneto Side) 695410 Washer-Sealing 690970 276A 690997 796222 693997 Gasket-Cylinder Head Washer-Sealing SeaI-O Ring 690937 Gasket-Breather 276B 794271 (Oil Pump Cover) Washer-Sealing 697227 Gasket-Crankcase...

  • Page 86

    Torque Specification Chart Torque Specification Chart FORSTANDARD METRIC MACHINEHARDWARE (Tolerance ± 20%) FORSTANDARD MACHINE HARDWARE (Tolerance +20%) ® Properly _ddeware Class SAE Grade 2 8AEGrade 5 SAE Grade 8 Class 8.8 Size Of in/Ibs in/Ibs in/Ibs SizeOf in/Ibs in/Ibs in/Ibs in/Ibs Hardware fl/Ibs fl/Ibs...

  • Page 87

    (22HP brutos Briggs & Stratton con cortacesped de 46 pulg.) Para obtener respuestas a sus preguntas sobre este producto, Ilame al: Linea de ayuda de Sears Craftsman 1-800-659-5917. Sears Brands Management Corporation, Hoffman Estates, IL 60179 EE. UU Visite nuestro sitio Web de Craftsman: www.craftsman.com...

  • Page 89

    Acuerdos de proteccibn para reparaciones ............33 Repuestos ......................PTS-1 Gracias por haber adquirido este cortacesped CRAFTSMAN de alta calidad. Le agradecemos la confianza que ha depositado en la marca CRAFTSMAN. Si usa y realiza el mantenimiento del equipo de conformidad con las instrucciones de este manual, su producto CRAFTSMAN le ofrecera muchos a_os de funcionamiento fiable.

  • Page 90

    Manejarel equipoconseguridad Felicidades por haber adquirido un equipo de jardin y campo de alta calidad. Nuestros productos estan dise_ados y fabricados para cumplir o exceder todas las normas de seguridad del sector. El equipo electronico solamente es seguro dependiendo de como Io utilice el operador.

  • Page 91

    Funcionamiento encuestas Podria lesionarse gravemente o incluso matarse si utiliza esta unidad en cuestas demasiado pronunciadas. El uso de la unidad en una pendiente que sea demasiado pronunciada o donde no posea la traccion adecuada puede hacer que pierda el control o que vuelque. Un buen consejo es no utilizar la maquina en ninguna pendiente sobre la que no pueda ir marcha atras (en modo traccion a dos ruedas).

  • Page 92

    Lea estas normas de seguridad y respetetas estrictamente. Et no respetar estas normas podria dar como resultado perdida det control de la unidad, lesiones personates graves o la muerte del usuario o de terceros que se encuentren cerca, o podria causar da_os en la propiedad...

  • Page 93

    FUNCIONAMIENTO EN PENDIENTES ADVERTENCIA Las pendientes son un factor de gran p@dida en los casos de p@dida de control yen los accidentes en los que vuelca el cortacesped, que pueden Nunca opere en pendientes de ma_sde117,6% (10°); esos resultar en lesiones graves o incluso la muerte. La operaci6n en todo tipo vatores equivalen a un incremento vertical de 106 cm (3-1/2 de pendientes requiere una precauc_on a_adida.

  • Page 94

    REPARACION Y MANTENIMIENTO 12. No utilice gasolina que METANOL, gasohol que contenga de110% de ETANOL, aditivos para la gasolina, o white gas; el S_ker hantering av bensin motor o el sistema de alimentaci6n podrian resultar dafiados. 1. Apague todos los cigarrillos, puros, pipas y cualquier otra fuente 13.

  • Page 95

    Ubicaciones de las calcomanias (Seguridad y funcionamiento) Calcomania - Instrucciones de funcionamiento N° de plaza 1726923 Calcomania - Posiciones del interruptor de ignicion N° de pieza 1722806 thr0wn debris, stay r_ear 0t deck edge Peligro, cuchillas giratorias N ° de pieza 1704277 _Amputation Hazard \\ Toavoid injurytram rotating...

  • Page 96

    Figura 2 Funciones de control Opcion de corte marcha atras (RIVIO, Control de la mariposa por sus siglas en ingles) La mariposa controla la velocidad det motor (consutte Figura La Opcion de Cortar et Cesped Marcha Atras (RMO) permite 2). Mueva la mariposa hacia delante para aumentar la veloci- cortar cesped (o usar otros accesorios accionados por PTO) dad det motor y hacia atr,_s para disminuirla.

  • Page 97

    Interruptor Control de velocidad de crucero El control de crucero se usa para btoquear el control de Et interruptor PTO (toma de fuerza) acopta y desacopta vetocidad de desplazamiento hacia detante. Mueva la patanca accesorios que utilizan PTO. Para acoplar PTO, tire hacia hacia delante hasta atcanzar la velocidad de desplazamiento ARRIBA del interruptor.

  • Page 98

    Contador horatio Funci6n del freno de estacionamiento Aplicaci6n del freno de estacionamiento i Vease la El contador horario (Figura 4) mide la cantidad de horas Figura 4. Para bloquear el freno de estacionamiento, que la Ilave Ileva puesta en la posicion de ENCENDIDO. suelte los pedales para controlar la velocidad (A), presione El contador horario hara parpadear la luz del indicador...

  • Page 99

    Recomendaciones de aceite Pruebas del sistema de interbloqueo de seguridad Se recomienda el uso de aceites Certificados por la Garantia Briggs & Stratton para mejor rendimiento. Otros Esta unidad estA equipada con los conmutadores aceites detergentes de alta calidad son aceptables de interbloqueo de seguridad y otros dispositivos...

  • Page 100

    Alta altitud Para altitudes superiores a 5.000 pies (1.524 metros), es aceptable el uso de gasolina con un minimo de 85 octanos/85 AKI (89 RON). Para cumplir con las emisiones, se requiere hacer un ajuste para alta altitud. Si la operaci6n se realizar sin haber hecho este ajuste se causarb, una disminuci6n en el rendimiento,...

  • Page 101

    Limpie el Area de la tapa de combustible de polvo y 1. Compruebe el nivel de aceite. Consulte la secci6n C6mo desechos. Retire la tapa de combustible (A, Figura 6). verificar/a#adir aceite. 2. Asegurese de que los controles del arranque del equipo Llene el tanque de combustible con combustible.

  • Page 102

    ADVERTENCIA El motor se apagara si presiona el pedal de la velocidad de avarice marcha atras mientras la toma de fuerza esta activada y el corte de cesped marcha atr_s no se ha activado. El operador siempre debe ® apagar la toma de fuerza antes de cruzar calles, caminos...

  • Page 103

    Enganche de un remolque Ajustar la altura de corte del cortac6sped La fuerza de tracci6n horizontal mAxima permitida es de 444 Newton. La fuerza de tracci6n vertical maxima permitida La altura de corte puede ajustarse entre 1,0" y 4,0" (2,5 y es de 222 Newton.

  • Page 104

    U nderh llsschema ; i ! ! ;!iiii iii ii i iii iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii F_rsta 5 timmarna Vat 8ie timma eller en gang per dag Cambio del aceite del motor - consulte el manual del Revisar el sistema de bloqueo de seguridad motor Limpiar el tractor y el cortacesped Vat 8ie tirnma eller en gang per dag...

  • Page 105

    Sistema electr6nico de manejo Lirnpiar la bateria y el cableado combustible ADVERTENCIA El sistema Electr6nico de Manejo del Combustible supervisa Cuando retire o instale los cables de la bateria, la temperatura del motor, la velocidad del motor, y el voltaje desconecte el cable negativo EN PRIMER LUGAR y de la bateria para ajustar el estrangulador durante el...

  • Page 106

    Figu ra13 C6mo cambiar el aceite Tap6n de drenaje de aceite estandar 1. Remueva el tapon de drenaje de aceite (B, Figura Esta unidad no tiene un freno que se pueda ajustar man- ualmente. Si el freno no funciona correctamente, hable 13).

  • Page 107

    Cambie el fiJtro de aceite Aprovisionamiento de aceite Para saber cada cuanto requiere ser reemplazado, • Coloque el motor a nivel. consulte el cuadro de Mantenimiento. • Limpie el area de Ilenado de aceite de todo desecho. 1. Drene el aceite del motor. Consulte la seccion Remo- •...

  • Page 108

    Puerto de lavado de la plataforma cortacesped NOTA: El puerto de lavado le permite conectar una manguera de jardin tipica al lado de corte (izquierdo) de la plataforma del cortacesped para quitar el cesped y desechos de su parte inferior. Esto garantiza el funcionamiento seguro y correcto de/cortacesped.

  • Page 109

    Cbmo quitar Ja plataforma cortacespedes ADVERTENCIA Accione el freno de mano, suelte la toma de fuerza, apague el motor y quite la llave antes de intentar quitar o instalar la plataforma del cortacespedes. 1. Estacione el tractor en una superficie dura y nivelada, como un piso de concreto.

  • Page 110

    Jale la palanca de la polea libre (D, Figura 20) para liberar la tensidn de la correa. Instale la correa (E) en la polea de la toma de fuerza (F). Conecte el cerrojo J interno (C, Figura 19) a la abrazadera de elevaci6n interna y asegure con su arandela y pasador de chaveta.

  • Page 111

    Lubrique la plataforma Reemplazo de la correa de la cuchUla cortacespedes 1. Estacione el tractor en una superficie lisa y nivelada, como un piso de concreto. Desconecte la toma de Lubrique la plataforma del cortaces 3edes en las ubicaciones fuerza, apague el motor y active el freno de mano. Quite mostradas en la Figura 23.

  • Page 112

    Ajuste del embrague de la toma de fuerza Verifique el ajuste del embrague de la toma de fuerza despues del periodo inicial de 25 horas de despegue motor y luego despues de cada 250 horas de operaci6n. Tambien realice el procedimiento siguiente si el embrague resbala o no engancha,...

  • Page 113

    Prestar servicio a las cuchillas cortacespedes ADVERTENCIA Para su seguridad personal, no manipule cuchillas afiladas del cortacespedes con las manos descubiertas. El manejo descuidado o inadecuado de las cuehillas puede tener como resultado heridas graves. ADVERTENCIA Para su seguridad personal, cada uno de los tornillos Figura 28 de cabeza hexagonal...

  • Page 114

    Sistema de combustible AImacenaje El combustible puede deteriorarse si permanece ADVERTENCIA almacenado durante mas de 30 dias. El combustible deteriorado hace que se acumulen depositos de acido Nunca almacene la unidad (con combustible) y resina en el sistema de combustible o en las piezas en una estructura cerrada y con poca ventilaci6n.

  • Page 115

    PROBLEIVIA BUSQUE SOLUCK_N El pedal del freno no esta presio- Presione por completo el pedal del freno. nado. El interruptor de toma de fuerza Coloquelo en la posicion de apagado. (embrague etectrico) se encuentra en la posicion de ENCENDIDO. El control de crucero esta accio- Mueva la peritla a la posicion de NEUTRO/APAGADO.

  • Page 116

    Localizaci6n de fallas del tractor (continuaci6n) PROBLEMA BUSQUE SOLUCION i El freno no se man- El freno interno estA desgastado. Pongase en contacto con el servicio tecnico de Sears. tiene. La conexion de la direccion esta Pongase en contacto con el servicio tecnico de Sears. suelta.

  • Page 117

    MOTOR TRANSMISI6N Briggs & Stratton Tipo Torsi6n hidrostatica Fluido hidraulico 20w 30 Premium Engine Oil Fabricado Briggs & Stratton® Velocidades Hacia delante: 0-9,3 km/h (0-5,8 MPH) Professional Series Modelo Velocidades a 3400 rpm Marcha atras: 0-5,6 km/h (0-3,5 MPH) Caballos de fuerza 22 Gross HP @ 3400 +/- 100 rpm Fuerza de torsi6n...

  • Page 118

    SERVlCIO DEGARANTJA Paraobtener m asdetalles sobrelacobertura d elagarantia y sobre comoobtener u nareparacion g ratuita o unasusti- tucion, I lame al 1-800-659-5917 o visiteelsitioweb. w ww.craftsman.com. Entodosloscasos anteriores, si la reparacion o lasustitucion n osonposibles, el equipo serasustituido d emanera gratuita conel mismo modelo o unmodelo equivalente.

  • Page 119

    Una vez que compre el Acuerdo de Protecci6n para Felicitaciones por su compra inteligente. Su nuevo producto Craftsman @ fue dise_ado y fabricado Reparaciones, s61o necesita hacer una simple Ilamada para a_os de funcionamiento confiable. Pero como telef6nica para programar el servicio. Puede Ilamar a...

  • Page 120

    Your Home For troubleshooting, product manuals and expert advice: managemylife www.managemylife.com For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories owner's manuals that you need to do-it-yourself.

This manual also for:

Ctx 9000107.250050

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  • Jerry Fisher Sep 29, 2017 07:22:
    I don't see anywhere how to replace the drive belt on the CTX9000 Craftsman Yard Tractor. Can someone show me the process? Thanks!