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Notice The information contained in this document is subject to change without notice. Hewlett-Packard assumes no responsibility for the use or reliability of its software on equipment that is not furnished by Hewlett-Packard. This document contains proprietary information that is protected by copyright. All rights reserved. No part of this document may be photocopied, reproduced or translated to another language without the prior written consent of Hewlett-Packard Company.
Getting Started The following important information must be adhered to for proper removal and replacement of all Hewlett-Packard parts. Safety Warnings WARNING Removing the device cover may expose sharp edges in the equipment chassis. To avoid injury, use care when installing customer add-on devices.
Getting Started Replacement Part Kit Contents • Connect all equipment together, including the static-free mat, static strap, clips attached to the wrist strap, and peripheral units. • Keep uninstalled printed circuit boards in their protective antistatic bags. • Once you have removed printed circuit boards from their protective antistatic bags, handle the printed circuit boards by their edges only.
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Getting Started Safely Powering Down the J Class Workstation NOTE Remove any accessory bag(s) and their black tab screws, if present, from the rear of the workstation. 1. Shut down the workstation by executing shutdown -h as root. This ensures that all programs are terminated and all data is saved before switching the power off.
Getting Started Product Exploded Diagram Product Exploded Diagram Refer to the figure below for a basic parts overview of the J Class workstation. Top panel Flex cable Right side panel retainer I/O board Bus bar shield Flex cable retainer clip DC/DC converter units and DDS-3/floppy...
Parts Removal and Replacement Top, Front, and Side Panels Top, Front, and Side Panels This section describes how to remove and replace the top, front, and side panels. Removing the Front Panel 1. Power down your workstation as described in “Getting Started.” If locked, unlock the door on the front of the system and swing it to the right (see Step 1 in the figure below).
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Parts Removal and Replacement Top, Front, and Side Panels Figure 2-2. Front Panel Removed Panel-Detach Screw Holes Panel Hinge Holes Chapter 2...
Parts Removal and Replacement Top, Front, and Side Panels Removing the Top and Side Panels 1. Facing the back of the workstation, remove the T-15 Torx thumbscrew located in each top corner of the back of the workstation. The upper left one (when facing the back of the workstation) is the power supply interlock—a safety feature that disengages the power supply when the thumbscrew is removed.
Parts Removal and Replacement Top, Front, and Side Panels Replacing the Side and Top Panels Figure 2-4. Back View of the Workstation Top panel T-15 Torx thumbscrews Side panel Side panel 1. One at a time, place the left and right side panels into their grooves in the bottom edges of the left and right sides of the chassis, and then press the tops of the side panels onto the chassis until they are seated.
Parts Removal and Replacement Memory Card(s) DIMMS Memory Card(s) DIMMS This section describes how to remove and replace memory DIMMS. NOTE Prior to removing the memory, the Front, Top, and Left Side Panels need to be removed. See the section(s) for the steps to remove and replace these components..
Parts Removal and Replacement Memory Card(s) DIMMS Figure 2-6. J7000;s Open Left Side After Removing Air Guide Support DIMM Bars Slots 2. You must remove the support bars in order to access the fans. The tab end of each support bar fits into a slot on the system board fan wall. The other end is secured to the rear air guide by T-15 Torx screws.
Parts Removal and Replacement Memory Card(s) DIMMS Figure 2-7. Removing a DIMM Ejector Tab Ejector Tab 2. Grasp the memory card by its edges and lift it straight out. Place the card on the conductive sheeting. 3. Repeat steps 1 and 2 for all memory cards. Replacing the Memory Card(s) (DIMMs) 1.
Parts Removal and Replacement Power Supply Power Supply This section describes how to remove and replace the Power Supply. NOTE Prior to removing the Power Supply, the Top, Front, and Side Panels need to be removed. Refer to the appropriate section(s) for the steps to remove and replace these components.
Parts Removal and Replacement Power Supply 4. Remove the two T-15 Torx screws that connect the power supply to the rear wall of the chassis and the one in the lower left corner of the power supply (Step 4 below). Figure 2-9.
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Parts Removal and Replacement Power Supply Figure 2-10. Installing the Power Supply, Steps 1–2 Step 1: Replace Jack Screws Step 2: Replace T-15 Torx Screws 2. Replace the two T-15 Torx screws in the back of the workstation and the one T-15 Torx screw in the lower left corner of the power supply (Step 2 above).
Parts Removal and Replacement PCI I/O Cards PCI I/O Cards This section describes how to remove and replace the PCI I/O cards. NOTE Prior to removing the PCI I/O cards, the Front, Top, Right Side Panel, and PCI Retainer clip need to be removed. See the appropriate section(s) for removing and these components.
Parts Removal and Replacement PCI I/O Cards Replacing PCI Cards CAUTION To avoid damaging the PCI card connectors, do not rock a PCI card from side to side when inserting it. Figure 2-14. The PCI Card Cage Empty PCI Slots Screws securing PCI cards or filler plates...
Parts Removal and Replacement Removing and Replacing the Flex Cable Retainer and Cable Removing and Replacing the Flex Cable Retainer and Cable This section describes how to remove and replace the flex cable retainer and cable. NOTE Prior to removing the Flex Cable Retainer and Cable, the Front, Top, and Side panels need to be removed.
Parts Removal and Replacement Removing and Replacing the Flex Cable Retainer and Cable Replacing the Flex Cable and Flex Cable Retainer Figure 2-17. Attaching the Flex Cable Flex cable retainer Squeeze handles together 1. Set the flex cable on top of the divider that separates the system board from the I/O board.
Parts Removal and Replacement Removing and Replacing the System Board Removing and Replacing the System Board This section describes how to remove and replace the system board. NOTE Prior to removing the System Board, the Front, Top, Right Side Panel, the Flex Cable, and DIMMs need to be removed.
Parts Removal and Replacement Removing and Replacing the System Board Figure 2-19. Removing the System Board boar tray T-15 Torx Screws System Board Handle 2. Remove the three T-15 Torx screws at the back of the workstation that secure the system board tray to the rear wall of the workstation.
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Parts Removal and Replacement Removing and Replacing the System Board Figure 2-20. Replace the Bus Bar Shield Step 1: Replace the Bus bar Screws Step 2: Replace the Bus bar Shield 2. Replace the bus bar shield as shown above. Chapter 2...
Parts Removal and Replacement CD ROM Drive CD ROM Drive This section describes how to remove and replace the CD ROM Drive. NOTE Prior to removing the CD ROM Drive, the Front, Top, and Right side panels need to be removed. See the appropriate section(s) for removing and replacing these components.
Parts Removal and Replacement CD ROM Drive Figure 2-22. Removing the EMI Cover CD Drive’s EMI Cover 3. Slide the CD ROM drive out about halfway and disconnect the audio cable, power cable, and ATAPI interface ribbon cable from the back of the CD ROM drive. Once the cables are disconnected, pull the CD ROM drive out of the chassis and set it aside.
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Parts Removal and Replacement CD ROM Drive Figure 2-24. Attaching CD ROM Drive Cables Power Cable Data Cable Audio Cable 3. From the front of the workstation, carefully push the CD ROM drive/tray assembly flush against the front panel, taking care not to pinch any cables. 4.
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Parts Removal and Replacement CD ROM Drive Figure 2-26. Replacing the EMI Cover CD Drive’s EMI Cover Chapter 2...
Parts Removal and Replacement Floppy Disk Drive Floppy Disk Drive This section describes how to remove and replace the floppy disk drive. NOTE Prior to removing the Floppy Disk Drive, the Front, Top, and Left Side panels need to be removed. See the appropriate section(s) for removing and replacing these components.
Parts Removal and Replacement Floppy Disk Drive 3. Gently slide the floppy disk drive tray assembly out of the chassis and disconnect the power and ribbon cables from the floppy disk drive. 4. Remove the floppy disk drive tray assembly from the drive bay. Installing the Floppy Disk Drive Figure 2-29.
Parts Removal and Replacement Removing and Replacing the DDS-3 Tape Drive Removing and Replacing the DDS-3 Tape Drive This section describes how to remove and replace the DDS-3 tape drive. NOTE Prior to removing the DDS-3 Drive, the Front, Top, and Left Side panels need to be removed.
Parts Removal and Replacement Removing and Replacing the DDS-3 Tape Drive 3. Gently slide the DDS-3 drive tray assembly out of the chassis and disconnect the power and ribbon cables from the DDS-3 tape drive. 4. Remove the DDS-3 drive tray assembly from the drive bay. Replacing the DDS-3 Tape Drive Figure 2-32.
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Parts Removal and Replacement Removing and Replacing the DDS-3 Tape Drive 3. Insert and tighten the two T-15 Torx screws to secure the DDS-3 tape drive to the front panel. 4. Replace the EMI cover. Chapter 2...
Parts Removal and Replacement Removing and Replacing the Hard Disk Drive Removing and Replacing the Hard Disk Drive This section describes how to remove and replace the hard disk drive. NOTE Prior to removing the Hard Disk Drive, the Front panel needs to be removed. See the appropriate section(s) for removing and replacing this component.
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Parts Removal and Replacement Removing and Replacing the Hard Disk Drive CAUTION A drop of just a few inches onto a hard surface such as a desk or the floor can generate large accelerations (hundreds of gees), which may damage the device.
Parts Removal and Replacement Removing and Replacing the Hard Disk Drive Replacing the Hard Disk Drives Figure 2-36. Details of Hard Disk Drive and Tray Hard Disk Drive Hard Disk Drive Tray Release Lever Hinge Hooks Release Hook Release Lever 1.
Parts Removal and Replacement Removing the Front-Panel Display Removing the Front-Panel Display Figure 2-38. Front Panel Display 25-pin Connector T-15 Torx Screw T-15 Torx Screw Front-Panel Display Power Switch Release Tab 1. Remove the two T-15 Torx screws that secure the front-panel display’s connector. 2.
Parts Removal and Replacement Replacing the Front-Panel Display Replacing the Front-Panel Display 1. Connect the chassis hooks on the left side of the front-panel display with the corresponding slots on the chassis. Figure 2-39. Front Panel Display Hooks 25-pin Connector Front-Panel Display Hooks Front-Panel Display Power Switch...
Parts Removal and Replacement Removing and Replacing the I/O Board Removing and Replacing the I/O Board This section describes how to remove and replace the I/O Board. NOTE Prior to removing the I/O Board, the Front, Top, and Left Side panels, the Power Supply, the PCI Retainer Clip, and PCI I/O Cards need to be removed.
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Parts Removal and Replacement Removing and Replacing the I/O Board Figure 2-42. Back View of the Workstation T-15 Torx Screws 4. Facing the opened workstation, move any cables away from the I/O board. CAUTION To avoid damaging system components with electrostatic discharge (static electricity), make sure your grounding strap is securely connected to your wrist and to the bare metal of the workstation.
Parts Removal and Replacement Removing and Replacing the Hard Disk Backplane Board Removing and Replacing the Hard Disk Backplane Board This section describes how to remove and replace the Hard Disk backplane board. NOTE Prior to removing the Backplane Board, the Front, Top, and Left Side panels, the Power Supply, the PCI Retainer Clip and the Hard Disk Drives need to be removed.
Parts Removal and Replacement Removing and Replacing the Hard Disk Backplane Board Replacing the Hard Disk Backplane Board Figure 2-43. Hard Disk Backplane Board Chassis Hooks Hard-Disk Backplane Power Cable T-15 Torx Screws Hard-Disk Backplane Data Cable Connector Retainer Tabs 1.
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Parts Removal and Replacement Removing and Replacing the Hard Disk Backplane Board 2. Insert and tighten the four T-15 screws. 3. Connect the two cables: • Push the backplane power cable into the connector at the upper right side of the hard disk backplane board.
Parts Removal and Replacement Real Time Clock (RTC) Module Real Time Clock (RTC) Module This section describes how to remove and replace the Real Time Clock (RTC) Module. NOTE Prior to removing the Real Time Clock (RTC) Module, the Front, Top, and Side panels, PCI Retainer Clip, and the PCI I/O Cards need to be removed.
Parts Removal and Replacement Real Time Clock (RTC) Module Replacing the Real Time Clock (RTC) Module CAUTION Explosion may result if the RTC Module is incorrectly installed. Polarity dots must be aligned. 1. Remove the RTC Module from its packaging. 2.
Parts Removal and Replacement System Board Cooling Fans System Board Cooling Fans This section describes how to remove and replace the System Board Cooling Fans. NOTE Prior to removing the System Board Cooling Fans, the Front, Top, and Side panels need to be removed. See the appropriate section(s) for removing and replacing these components.
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Parts Removal and Replacement System Board Cooling Fans Figure 2-46. J7000;s Open Left Side After Removing Air Guide Support DIMM Bars Slots 2. You must remove the support bars in order to access the fans. The tab end of each support bar fits into a slot on the system board fan wall.
Parts Removal and Replacement System Board Cooling Fans Removing the System Board Cooling Fans Figure 2-47. J Class System Board Cooling Fans Fan #2 Fan #3 Fan #4 1. Locate the faulty system board fan. The faulty fan was indicated by a message on the front panel display.
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Parts Removal and Replacement System Board Cooling Fans 1. Position the fan so that the “flow arrow” points to the back of the workstation. 2. Locate the cable guide slot on the system board fan wall. Align the fan with the slot. Thread the cable through this slot so that it can be connected to the system board.
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Parts Removal and Replacement System Board Cooling Fans Chapter 2...
Returning the Defective Exchange Assembly If the defective part is an exchange assembly, the return authorization documentation will accompany the exchange part. Please return the authorization documentation, with the defective part, to Hewlett-Packard. Non-exchange assemblies must be disposed of responsibly.
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Wrapping Up Verifying System Operations Chapter 3...
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