DAELIM Daystar VL125E Service Manual page 152

Inspect the shift drum for wear and damaging.
Inspect the shift drum guide groove for partial
wear and damaging.
Measure the main shaft and counter shaft
outside diameter.
Service Limit: M3, M5:19.930mm(0.7486in)
C1:16.440mm(0.6472in)
C2:19.940mm(0.7850in)
C4:19.930mm(0.7846in)
Inspect the gear for hole, projection part in gear,
shift groove, gear wear, and damaging.
Measure the gear inside diameter.
Service Limit:M5:23.050mm(0.9075in)
M3, C2:23.070mm(0.9083in)
C4:20.070mm(0.7902in)
C1:20.050mm(0.7894in)
Measure the gear bush inside diameter and
outside diameter.
Service Limit:
M5 outside diameter: 22.930mm(0.9028in)
M3, M2 outside diameter: 22.950mm (0.9035in)
C1 outside diameter: 19.930mm(0.7846in)
M3, C2 inside diameter: 20.050mm(0.7894in)
C1 inside diameter: 16.550mm(0.6516in)
Measure out the gear-to-bush clearance.
Service Limit:
M3, M5, C1, C2: 0.10mm(0.004in)
Measure out the gear-to-shaft clearance.
Service Limit: C4:0.12mm(0.005in)
Measure out the bush-to-shaft clearance.
Service Limit:M3:0.10mm(0.004in)
C1:0.09mm(0.004in)
C2:0.09mm(0.004in)
Crank Case / Transmission / Crankshaft
C 2 C 2
C 2 C 2
C 2 C 2 C 2 C 2
C 2 C 2 C 2 C 2
C 2
C 4 C 4
C 4 C 4
C 4 C 4 C 4 C 4
C 4 C 4 C 4 C 4
C 4
M 5 M 5
M 5 M 5
M 5 M 5 M 5 M 5
M 5 M 5 M 5 M 5
M 5
M 3 M 3 M 3 M 3
M 3 M 3 M 3 M 3
M 3 M 3
M 3 M 3 M 3
C 1 C 1
C 1 C 1
C 1 C 1 C 1 C 1 C 1 C 1
C 1 C 1 C 1
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