DAELIM VJF125 RoadSport Manuals

Manuals and User Guides for DAELIM VJF125 RoadSport. We have 1 DAELIM VJF125 RoadSport manual available for free PDF download: Service Manual

DAELIM VJF125 RoadSport Service Manual

DAELIM VJF125 RoadSport Service Manual (296 pages)

Brand: DAELIM | Category: Motorcycle | Size: 47.73 MB

Table of Contents

Table of Contents
3
General Information
5
- Service Information
  5
- Service Rules
  5
- Caution When Wiring
  9
- Model Identification
  13
- Engine Serial Number Location
  13
- Frame Serial Number Location
  13
- Specifications
  14
- Torque Values
  16
- Symbols / Abbreviations
  18
- Tools
  19
- Wiring Diagram
  20
- Detail of View (B)
  22
- Detail of View (A)
  22
- Detail of Fuse Box Part
  23
- Detail of Batter Part
  23
- Detail of Regrectifier Part
  23
- Detail of Throttle Body Part
  23
- Inspections / Adjustments
  25
- Tires
  25
- Maintenance Schedule
  27
- Fuel Line (Fuel Tube)
  28
- Throttle Grip Operation
  28
- Air Cleaner
  29
- Spark Plug
  29
- Valve Clearance
  30
- Shim Adjustment
  30
- Cylinder Compression Pressure
  31
- Drive Chain Slack Adjustment
  32
- Drive Chain Removal
  32
- Drive Chain Inspection
  33
- Drive Chain Installation
  33
- Drive Chain Slider
  34
- Rear Brake
  34
- Front Brake Pads
  34
- Brake Fluid
  34
- Brake Pad Wear
  34
- Rear Brake Pedal Free Play
  35
- Front Brake Lever Free Play
  35
- Rear Brake Pads
  35
- Brake System
  35
- Brake Stop Switch
  36
- Headlight Aim
  36
- Clutch System
  36
- Brake Pedal Height Adjustment
  36
- Side Stand
  37
- Bolts, Nuts, Fasteners
  38
- Front Suspension
  38
- Rear Suspension
  38
- Wheel/Tire
  39
- Standard Pressure
  39
- Steering Stem
  39
- Coolant Replacement
  40
- Coolant Level Inspection
  40
Lubrication
41
- Lubrication Troubleshooting
  42
- Engine Oil Level too Low
  42
- Oil Contamination
  42
- Low or no Oil Pressure
  42
- Engine Oil Level Inspection
  43
- Engine Oil Change
  43
- Recommended Engine Oil
  43
- Oil Filter Element Change
  44
- Oil Pump Removal
  44
- Oil Pump Disassembly
  44
- Oil Pump Installation
  45
- Oil Pump Assembly
  45
- Oil Pump Inspection
  45
- Lubrication Points
  46
- Fuel System Service Information
  49
- Fuel System Standard of Maintenance
  49
- Fuel System Troubleshooting
  49
- Engine Cranks but Won’t Start
  49
- Fuel Tank Removal
  50
- Fuel Tank Installation
  50
- Air Cleaner Case Removal
  51
- Air Cleaner Case Installation
  51
Ems(Engine Management System)
53
- Caution When Repairing the Ems Parts
  54
- Ignition System
  55
- Intake System
  55
- Fuel System
  55
- The Component Parts of the Ems
  55
- Terminal Arrangement of the Ecu
  56
- Wiring Diagram of the Ecu
  56
- SELF-DIAGNOSTIC FUNCTION by MIL (Malfunction Indicator Lamp)
  57
- Self-Diagnostic Function
  57
- Fail-Safe Function
  58
- How to Check the Fault Code
  59
- The Wireharness to Check the ECU
  59
- How to Show the Fault Code
  60
- How to Read the Fault Code
  60
- Fault Codes Table
  61
- Inspection before Diagnosis
  62
- Ems Trouble Shooting
  62
- How to Remove the Fault Code
  62
- Injector Removal
  63
- Checking Methods by Fault Codes
  64
- Checking of the Injector Circuit
  64
- Checking Procedure
  65
- Mapat(Manifold Air Pressure Sensor, Temperature Sensor)
  66
- Checking of the Intake Pressure Sensor
  68
- Checking of the Intake Temperature Sensor
  68
- Checking of Intake Temperature Sensor
  69
- Tps(Throttle Position Sensor)
  70
- Checking the Tps(Throttle Position Sensor) Circuit Diagram
  71
- Ets(Engine Temperature Sensor)
  73
- Checking the Circuit Diagram of ETS
  74
- Characters of ETS
  75
- Isa(Idle Speed Actuator)
  76
- Check the ISA(Idel Speed Actuator) Circuit
  77
- O2(Oxygen) SENSOR
  79
- Checking of Oxygen(O2) Sensor Circuit
  80
- Checking for a Fault Code by Oxygen(O2)Sensor Heater
  80
- Checking of Engine Speed Signal(Ess)Circuit
  82
- Checking of Mil(Malfunction Indicator Lamp)Circuit
  83
- Ecu(Electronic Control Unit)
  84
- Cps(Crank Position Sensor)
  85
- Fuel Pump
  86
- Checking of the Fuel Level Gauge
  88
- Throttle Body
  89
- Disconnect the Throttle Body
  89
- Assembly of the Throttle Body
  90
- Disassembly the Throttle Body Insulator
  90
- Adjustment of Throttle Cable
  91
- Inspection of Sensor and Actuator
  91
- Adjustment of Throttle Adjust Screw
  92
- How to Use Scan
  93
- When the ‘Isa Pwm’ Adjusting
  95
- When the Ignition Timing Is Check
  96
- When the Engine Rpm Is Check
  97
- Cooling System Service Information
  99
- Cooling System Specifications
  99
- Cooling System Torque Value
  99
- Radiator Installation
  99
- Coolant Leaks
  100
- Cooling System Troubleshooting
  100
- Engine Temperature too Low or Unstable
  100
- Engine Temperature too High
  100
- Coolant Inspection
  101
- Cooling System Inspection
  101
- Coolant Gravity Chart
  101
- Radiator Coolant Mixture Chart
  101
- Cooling System Test
  102
- Radiator Inspection
  102
- Radiator Removal
  102
- Radiator Disassembly
  103
- Check Thermostatic Switch
  104
- Water Pump / Impeller Removal
  105
- Mechanical Seal (Water Seal) Inspection
  105
- Water Pump
  105
- Water Pump Body Removal
  106
- Mechanical Seal Replacement
  107
- Water Pump Shaft/ Water Pump /Impeller Installation
  107
- Thermosensor Removal
  108
- Thermosensor Inspection
  108
- Thermosensor Installation
  108
- Thermostat Removal
  108
- Thermostat Inspection
  109
- Thermostat Installation
  109
- Engine Removal/Installation
  110
Engine Removal
112
Engine Installation
113
Clutch/Gearshift
114
- Clutch / Gearshift Service Information
  115
- Clutch / Gearshift General Safety
  115
- Clutch / Gearshift Specifications
  115
- Clutch / Gearshift Torque Values
  115
- Clutch / Gearshift Troubleshooting
  116
- Clutch Leverworking Is too Hard
  116
- When Gripping the Clutch Tightly, the Vehicle Moves
  116
- Clutch Slippage
  116
- Crankcase Cover Removal
  117
- Clutch Lever/Lifter Rod Remove
  117
- Clutch Removal
  118
- Clutch Inspection
  119
- Gear Shift Spindle Removal
  121
- Gear Shift Spindle Inspection
  121
- Gear Shift Spindle Installation
  122
- Clutch Installation
  123
- Primary Drive Gear Removal
  124
- Primary Drive Gear Installation
  125
- Crankcase Cover Installation
  125
- A.C Generator / Starter Clutch
  128
- A.C Generator / Starter Clutch Service Information
  129
- A.C Generator / Starter Clutch Specifications
  129
- A.C Generator / Starter Clutch Torque Values
  129
- A.C Generator / Starter Clutch Tools
  129
- A.C Generator Removal
  130
- Stator Removal/Installation
  132
- Starter Idle Gear Inspection
  133
- Reduction Gear Inspection
  133
- Starter Clutch Inspection
  135
- Starter Clutch Disassembly
  135
- Starter Clutch Installation
  136
- Cylinder Head / Valves
  138
- Cylinder Head / Valves Service Information
  139
- Cylinder Head / Valves Specifications
  139
- Cylinder Head / Valves Torque Values
  139
- Valve Guides
  139
- Valve Springs
  139
- Excessive White Smoke
  140
- Low Comperssion
  140
- Cylinder Head / Valves Tools
  140
- Cylinder Head / Valves Troubleshooting
  140
- Camshaft Removal
  141
- Cylinder Head Removal
  142
- Cylinder Head Disassembly
  143
- Cylinder Head Inspection
  143
- Valve Spring
  143
- Interval between Valve Stem and Valve Guide
  144
- Valve Guides Replacement
  144
- Valve Seats Inspection / Reface
  145
- Valve Seat Refacing
  146
- Cylinder Head Assembly
  148
- Cylinder Head Installation
  149
- Cylinder / Piston
  152
- Cylinder / Piston Service Information
  153
- Compression too Low
  153
- Cylinder / Piston Specifications
  153
- Cylinder / Piston Troubleshooting
  153
- Warpage Inspection
  155
- Piston Removal
  155
- Piston Pin Inspection
  156
- Small End Bearing Surface Inspection
  156
- Piston / Cylinder Assembly
  157
- Piston Ring Assembly
  157
- Piston / Cylinder Installation
  157
- Cylinder Installation
  158
- Crankcase/Transmission/Crankshaft
  160
- Crankcase/Transmission/Crankshaft Specifications
  161
- Crankcase/Transmission/Crankshaft Service Information
  161
- Crankcase/Transmission/Crankshaft Torque Values
  162
- Crankcase/Transmission/Crankshaft Tools
  162
- Crankcase/Transmission/Crankshaft Troubleshooting
  162
- Hard to Shift
  162
- Crankcase Disassembly
  163
- Transmission Disassembly
  164
- Crankshaft Removal
  166
- Crankshaft Inspection
  166
- Crankcase Bearing Inspection
  167
- Crankcase Bearing Replacement
  167
- Crankshaft Installation
  168
- Transmission Assembly
  169
- Crankcase Assembly
  170
- Excessive Exhaust Noise
  175
- Poor Performance
  175
External Parts
175
- Side Cover / Seat
  176
- Side Cover Removal
  176
- Seat Removal
  176
- Rear Seat(Pillion Seat)
  176
- Rear Cowl
  177
- Rear Fender
  177
- Rear Wheel Mudguard
  177
- Muffler/Exhaust Pipe Removal
  178
- Muffler/Exhaust Pipe Installation
  179
- Front Fender
  179
- Front Wheel/Front Fork/Steering
  180
- Front Wheel/Front Fork/Steering Service Information
  181
- Front Wheel/Front Fork/Steering Specifications
  181
- Front Wheel/Front Fork/Steering Torque Values
  181
- Front Wheel/Front Fork/Steering Tools
  182
- Front Wheel/Front Fork/Steering Troubleshooting
  182
- Hard Steering
  182
- Steers to One Side
  182
- Handle Bars Removal
  183
- Handle Bars Installation
  185
- Axle
  187
- Wheel Rim Runout
  187
- Front Wheel Inspection
  187
- Front Wheel Removal
  187
- Front Wheel Bearing Inspection
  188
- Front Wheel Disassembly
  188
- Wheel Bearing Replacement
  189
- Speedometer Gear Replacement
  189
- Front Wheel Assembly
  190
- Front Wheel Installation
  191
- Front Fork Removal
  192
- Front Fork Disassembly
  193
- Front Fork Inspection
  194
- Front Fork Assembly
  196
- Front Fork Installation
  199
- Steering Stem Removal
  200
- Steering Stem Race Replacement
  201
- Rear Wheel/Rear Suspension
  205
- Rear Wheel/Rear Suspension Service Information
  206
- Rear Wheel/Rear Suspension Specifications
  206
- Rear Wheel/Rear Suspension Torque Values
  206
- Rear Wheel/Rear Suspension Tools
  206
- Rear Wheel/Rear Suspension Troubleshooting
  207
- Wobble or Vibration in Motorcycle
  207
- Soft Suspension
  207
- Hard Suspension
  207
- Rear Wheel Removal
  208
- Rear Wheel Inspection
  208
- Driven Sprocket
  209
- Wheel Bearing
  209
- Rear Wheel Disassembly
  209
- Wheel Bearing Removal
  210
- Wheel Bearing Installation
  210
- Rear Wheel Installation
  211
- Rear Cushion Removal
  212
- Rear Cushion Inspection
  212
- Rear Cushion Bushing Replacement
  213
- Rear Cushion Disposal Procedure
  213
- Rear Cushion Installation
  214
- Swingarm Removal
  214
- Swingarm Disassembly/Inspection
  215
- Swingarm Assembly
  216
- Swingarm Installation
  217
- Hydraulic Brake
  219
- Hydraulic Brake Service Information
  220
- Hydraulic Brake General Safety
  220
- Hydraulic Brake Specifications
  220
- Hydraulic Brake Troubleshooting
  221
- Hydraulic Brake Torque Values
  221
- Hydraulic Brake Tool
  221
- Brake Lever/Pedal Soft or Spongy
  221
- Brake Fluid Replacement/Air Bleeding
  222
- Brake Fluid Draining
  222
- Brake Fluid Filling
  223
- Brake Bleeding
  224
- Brake Pad/Disk
  225
- Front Brake Pad Replacement
  225
- Rear Brake Pad Replacement
  226
- Brake Disk Inspection
  228
- Front Master Cylinder Removal
  228
- Front Master Cylinder Disassembly
  229
- Front Master Cylinder Inspection
  230
- Front Master Cylinder Assembly
  230
- Front Master Cylinder Installation
  232
- Rear Master Cylinder Removal
  232
- Rear Master Cylinder Disassembly
  233
- Rear Master Cylinder Inspection
  234
- Rear Master Cylinder Assembly
  235
- Rear Master Cylinder Installation
  236
- Front Brake Caliper Removal
  237
- Front Brake Caliper Disassembly
  237
- Front Brake Caliper Inspection
  238
- Front Brake Caliper Assembly
  238
- Rear Brake Caliper Removal
  239
- Front Brake Caliper Installation
  239
- Rear Brake Caliper Disassembly
  240
- Rear Brake Caliper Inspection
  241
- Rear Brake Caliper Assembly
  241
- Rear Brake Caliper Installation
  242
- Brake Pedal Removal
  242
- Brake Pedal Installation
  243
- Battery/Charging System
  245
- Battery/Charging System Service Information
  246
- Battery/Charging System Specifications
  246
- Battery/Charging System Tools
  246
- Charging System Faulty
  247
- No Power (Key Turned On)
  247
- Low Power (Key Turned On)
  247
- Battery/Charging System Troubleshooting
  247
- Battery Removal/Installation
  248
- Battery Voltage Inspection
  248
- Battery Charging
  248
- Charging System Inspection
  249
- Current Leakage Inspection
  249
- Charging Voltage Inspection
  249
- Regulator/Rectifier
  250
- Harness Side Circuit Inspection
  250
- Regulator / Rectifier Unit Inspection
  250
- Regulator/Rectifier Removal/Installation
  251
- A.C. Generator Charging Coil Inspection
  251
- Ignition System Specifications
  254
- Ignition System Service Information
  254
- Ignition System Troubleshooting
  255
- No Spark at Plug
  255
- Crank Position Sensor Inspection
  256
- Resistance Measurement
  256
- Pva Measurement
  256
- Inspection Items
  256
- Ignition Coil Inspection
  257
- Side Stand Switch Removal
  258
- Side Stand Switch Inspection
  258
- Electric Starter
  259
- Electric Starter Tools
  260
- Electric Starter Service Information
  260
- Electric Starter General Safety
  260
- Starter Motor will Not Turn
  261
- Starter Motor Turns Engine Slowly
  261
- Starter Motor Turns, but Engine Does Not Turn
  261
- Electric Starter Troubleshooting
  261
- Starter Motor Removal
  262
- Starter Motor Disassembly
  262
- Starter Motor Inspection
  263
- Starter Motor Assembly
  265
- Ground Line Inspection
  268
- Starter Magnetic Switch Voltage Inspection
  268
- Starter Magnetic Switch Operation Inspection
  268
- Starter Magnetic Switch Removal
  268
- Starter Magnetic Switch Continuity Inspection
  269
- Starter Magnetic Switch Installation
  269
- Lights/Meter/Switches
  271
- Lights/Meter/Switches Service Information
  272
- Lights/Meter/Switches Troubleshooting
  272
- Light Not Turned on When the Main Switch Is on
  272
- DIM Headlight
  272
- Headlight Bulb Replacement
  273
- Headlight Case Removal/Installation
  273
- Front/Rear Winker Bulb Replacement
  274
- Stop/Tail Light Inspection
  274
- Stop/Tail Light Bulb Replacement
  274
- Combination Meter Installation
  275
- Combination Meter Removal
  275
- Main Switch Inspection
  276
- Main Switch Removal/Installation
  276
- Handlebar Switches
  277
- Starter Switch
  277
- Lighting Switch
  277
- Winker Switch
  277
- Hazard Switch
  277
- Horn Switch
  277
- Front/Rear Stop Switch
  278
- Gear Change Switch
  279
- Horn
  279
- Winker Relay
  279
- Fuel Unit Inspection
  280
- Fuel Unit Installation
  280
- Engine Won’t Start or Is Hard to Start
  282
Troubleshooting
282
- Engine Lacks Power
  283
- Poor Performance (at Low and Idle Speed)
  284
- Poor Performance(at High Speed)
  285
- Poor Handling
  285
- Poor Front/Rear Suspension Performance
  286
- Fuel Gauge
  286
- Gauge Reading Inaccurate (Ignition Swtich On)
  286
- Gauge Needle Shakes or Vertically Wobbles. (Ignition Swtich On)
  287
Wiring Diagram
292

Advertisement

Advertisement

Related Products

DAELIM Categories

Scooter Motorcycle Offroad Vehicle

Plumbing Product

Plumbing Product Transformer

More DAELIM Manuals