Clutch / Gearshift - DAELIM Daystar VL125E Service Manual

7. Clutch / Gearshift

Service Information
Troubleshooting
R. Crankcase Cover Dissembly
Clutch Disassembly
Service Information
The clutch, gearshift linkage can be serviced with the engine in the frame.
If the shift fork, drum and transmission require service, remove the engine and separate the crank
case.
The quality and level of fluid affect clutch operation. If the clutch slips, check the fluid level before
servicing the clutch system.
Specifications
Item
Spring Free
Disk Thickness
Clutch Plate Warpage
Clutch Outer O.D
Clutch Outer Guide(O.D.)
Torque Values
Clutch lock nut
Drum stopper arm bolt
Primary drive gear bolt
Right crank case cover bolt
Kick starter pedal bolt
Tools
Special
Clutch center holder
Common
Lock nut wrench
Extension bar
Flywheel holder
7-1
7-2
7-3
7-4
2.9~3.0(0.114~0.118)
28.000~28.013(1.1024~1.1029)
27.967~27.980(1.1011~1.1016)
6.5kgf-m(65N.m)-Apply engine oil
1.2kgf-m(12N.m)
6.5kgf-m(65N.m)-Apply engine oil
1.1kgf-m(11N.m)
2.2kgf-m(22N.m)
Gearshift Linkage
Clutch Installation
Primary Drive Gear
R. Crank Case Cover
Standard
35.5(1.40)
Clutch, Gearshift
7- 7
7- 9
7-10
7-11
Unit:mm(in)
Service Limit
34.2(1.35)
2.6(0.10)
0.2(0.01)
28.030(1.1035)
27.950(1.1004)
7-1