DAELIM Daystar VL125E Service Manual page 116

Starter Idle Gear Inspection
Inspect the wear and damage of starter ldle
gear.
Measure the gear inside diameter.
Service Limit : 10.100mm(0.393in)
Measure the gear shaft inside diameter.
Service Limit : 9.97mm(0.393in)
Reduction Gear Inspection
Inspect the wear and damage of reduction gear.
Measure the gear inside diameter.
Service Limit : 10.100mm(0.393in)
Measure the gear shaft outside diameter.
Service Limit : 9.97mm(0.393in)
Assembly
Install the starter driven gear collar.
Clean the taper part of crank shaft and remove
the dust. If installing the rotor with dust in
taper part, the key will be damaged. Because
the contacted area of taper will be small and it
will occur the stress in the woodruff key.
Install the woodruff key into the crank shaft
key groove.
Install the rotor into the crank shaft aligning
the key.
NOTE
After checking whether inside magnet of rotor
is attached by the bolts and nuts, install them.
If installing the rotor with the foreign material,
the starter coil is damaged.
Install the rotor bolt temporally. After fixing
the flywheel with a holder, tighten the rotor
bolt.
Torque : 5.5kgf-m(55N.m)
Tool: Flywheel Holder
A.C Generator / Starter Clutch
Starter Idle Gear
Gear Shaft
Starter Driven Gear Collar Starter Driven Gear Collar
Starter Driven Gear Collar Starter Driven Gear Collar Starter Driven Gear Collar Starter Driven Gear Collar
Starter Driven Gear Collar Starter Driven Gear Collar Starter Driven Gear Collar Starter Driven Gear Collar
Starter Driven Gear Collar Starter Driven Gear Collar Starter Driven Gear Collar
Woodruff Key Woodruff Key Woodruff Key Woodruff Key
Woodruff Key Woodruff Key
Woodruff Key Woodruff Key Woodruff Key Woodruff Key
Woodruff Key Woodruff Key Woodruff Key
Flywheel Rotor Flywheel Rotor
Flywheel Rotor Flywheel Rotor
Flywheel Rotor Flywheel Rotor Flywheel Rotor Flywheel Rotor
Flywheel Rotor Flywheel Rotor Flywheel Rotor Flywheel Rotor
Flywheel Rotor
Gear Shaft
Reduction Gear
8-5