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Summary of Contents for DAELIM VS125

  • Page 2 IMPORTANT NOTICE OPERATOR AND PASSENGER This motorcycle is designed to carry the operator and one passenger. ON-ROAD USE °‹ This motorcycle is designed to be used only on the road. READ THIS OWNER'S MANUAL CAREFULLY °‹ Pay special attention to statements preceded by the following words: Indicates a strong possibility of severe personal injury or death if instructions are not followed.
  • Page 3: Table Of Contents

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 4:55 PM ∆‰¿Ã¡ˆ1 CONTENTS HORN BUTTON ..............15 S P E C I F I C A T I O N ..............3 WINKER SWITCH ............. 15 ..........4 OPERATION INSTRUCTION PASSING LIGHT SWICH ..........15 ..........
  • Page 4 øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 4:55 PM ∆‰¿Ã¡ˆ2 DRIVE CHAIN ..............28 SAFE DRIVING ............... 42 ENGINE OIL LEVEL CHECK ..........28 ......42 PREPARATION BEFORE DRIVING CHANGING ENGINE OIL ..........29 ............44 DRIVING METHOD LIGHTS AND WINKER ............30 DRIVING POSITION ............
  • Page 5: Specification

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 4:55 PM ∆‰¿Ã¡ˆ3 SPECIFICATION ITEM DATA ITEM DATA IGNITION SYSTEM C.D.I LENGTH°øWIDTH°ø HEIGHT(mm) 2,110°ø795°ø1,160 BATTERY CAPACITY 12V 9AH WHEEL BASE(mm) 1,357 FUEL CAPACITY(ߧ) 10.5 GROUND CLEARANCE(mm) 90 / 90 - 18 SEAT HEIGHT(mm) TIRE SIZE 110 / 90 - 16 WEIGHT(kgf)
  • Page 6: Operation Instruction

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 4:55 PM ∆‰¿Ã¡ˆ4 OPERATION INSTRUCTION SAFETY PRECAUTIONS This manual describes matters pertaining to correct operation, °‹ Careful driving and the wearing of proper attire and safety safe operatio n and simple maintenance of the v ehi cle y ou equipment are the most important factors in the safe operation purchased.
  • Page 7: Prior To Starting Vehicle

    PRIOR TO STARTING VEHICLE Read user's manual carefully. °‹ Conduct maintenance checks prior to operation. °‹ Always maintain motorcycle in clean statu s and carry out specified maintenance checks. °‹ Make sure to stop engine and stay away from fire when fueling. °‹...
  • Page 8: Correct Attire

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 4:57 PM ∆‰¿Ã¡ˆ6 CORRECT ATTIRE °‹ Always make sure to wear helmet for safety. Wear gloves and B e su re w ear hel m e t at al l tim e a nd the he l m e t c hi n safety goggles.
  • Page 9: Operation

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 4:58 PM ∆‰¿Ã¡ˆ7 OPERATION CARGO °‹ When carrying cargo, you must keep in mind that operating Operators should naturally fix bodies to keep smooth driving. the motorcycle, especially when turning, will be different. °‹...
  • Page 10: Modification

    MODIFICATION MUFFLER °‹ Modification of veh icle structu re of function deteriorates °‹ Pay particular attention to fellow passenger so that he or she manipulatability or causes exhaust noise to become louder can prevent getting burnt by the hot muffler during travel. shortening the vehicle life.
  • Page 11: Parts Location

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 4:58 PM ∆‰¿Ã¡ˆ9 PARTS LOCATION S P E E D O M E T E R T A C H O M E T E R BACK MIRROR BACK MIRROR FUEL GAUGE FRONT BRAKE FLUID R E S E R V O I R CHOKE LEVER...
  • Page 12 PARTS LOCATION...
  • Page 13 PARTS LOCATION...
  • Page 14: Meter Reading And Usage

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:2 PM ∆‰¿Ã¡ˆ12 METER READING AND USAGE FUEL GAUGE METERS Indicates amount of gasoline in fuel tank. (The fuel gauge needle always indicates <SPEEDOMETER> gasoline level regardless of whether main Indicates s peed in km/h during travel. switch is in "OFF"...
  • Page 15: Indicator Lamps

    INDICATOR LAMPS SWITCH OPERATION Winker blinks when turn signal lamp is MAIN SWITCH blinking. Main switch is used to turn on or turn off engine <HEADLIGHT HIGH-BEAM INDICATOR> Turned on when the headlight is in high- Function position removal beam position. Starts engine.
  • Page 16: Headlight°§Position Lamp

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:3 PM ∆‰¿Ã¡ˆ14 SWITCH OPERATION Switch position Funcation Headlight and Do not operate main switch key while driving. tali/stop light turned on If the main switch key is placed on °∞ O f f°± or Position lamp and °∞...
  • Page 17: Starter Button

    HORN BUTTON STAR TER B U TTO N This switch is used to let other operators If you press this button, starter motor If horn button is pressed when main know your intention of passing other runs and engine is started. switch is in “ON”...
  • Page 18: Equipment Usage

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:4 PM ∆‰¿Ã¡ˆ16 INSPECTION BEFORE STA R T I N G EQUIMENT USAGE FUEL CHECK STEERING WHEEL LOCK T o mak e su re s teerin g w heel is Check gasoline to sec if the gasoline locked properly, lightly turn steering To prevent from being theft, lock steering level is sufficient to operate vehicle to...
  • Page 19: Correct Driving Operation

    FUEL COCK CORRECT DRIVING OPERATION put the lever in “RES” position and °‹ Make sure to check th e oil, gasoline, repuel immediately. etc., before starting the engine. After refueling return the lever to °‹ Please ensure that the main stand and the “ON”position.
  • Page 20: Starting The Engine

    STARTING THE ENGINE 4. Clo se thrott le grip and pres s s tarter button. (If engine is not started with 1-2 times of trial, verify fuel cock lever is in <WHEN ENGINE IS COLD(WINTER)> “ON” position) 5. If engine is not started with throttle grip 1.
  • Page 21: If Engine Cannot Be Started

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:5 PM ∆‰¿Ã¡ˆ19 IF ENGINE CANNOT BE STARTED <GEAR DOWN OPERATION> If engine cannot be started or vehicle does If you gear down when you need to drasti- E xhaust gas contains harmful not move, check the followings.
  • Page 22: Operation

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:5 PM ∆‰¿Ã¡ˆ20 OPERATION HOW TO USE BRAKE PARKING °‹ Apply brakes on front wheel and rear °‹ Put gear in neutral and put main switch °‹ Make sure s ide stand is in o rig inal wheel simultaneously.
  • Page 23: Self Inspections Before Operation

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:6 PM ∆‰¿Ã¡ˆ21 SELF INSPECTIONS BEFORE OPERATION INSPECTION OF CONCERNED AREA Self i nsp ect th e mot orcycle an d have Check areas which caused for concern Ob serve safety rul es w hen regu lar mai nt enance in spect ion s for when last operating the vehicle.
  • Page 24 øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:6 PM ∆‰¿Ã¡ˆ22 S C R E W BRAKE CHECK M A S T E R C Y L IN D E R C A P °a FRONT WHEEL°b Brake i s an i mpo rtant part D I A P H R A G M which protects your life.
  • Page 25: Brakes

    BRAKE INSPECTION After adjustment, push the brake pedal <BRAKE SHOE INSPECTION> with hands until you feel resistance and Push brake pedal completely and, if the °a FRONT WHEEL°b check to see if the pedal free play is within brake arm arrow and the “°‚ ” on brake <BRAKE PAD INSPECTION>...
  • Page 26: Tires

    TIRES <TIRE PRESSURE CHECK> <CRACKS/DAMAGE> <FOREIGN MATTER> Ch eck for an ap pro priat e lev el of ai r Check tire tread and sides for cracks and Check tire tread and sides for nails, rocks, pressure by examining how the tire sits on damage.
  • Page 27: Battery

    B AT T E RY ACID LEVEL CHECK B AT T E RY ACID REPLENISHING If the battery acid is insufficient, replenish °‹ Remove the four flange bolts, and take distilled water in the following sequence. off the right lower cover. °‹...
  • Page 28: Throttle Operation

    THROTTLE OPERATION °‹ After installing battery, verify th e breath er t ub e has b een °‹ Check for smooth rotation of the throttle accurately assembled to elbow. grip from the fu lly open to the fully If the breather tube is removed, closed po sition at b oth full steering the battery acid causes damage p o s i t i o n s .
  • Page 29: Clutch

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:9 PM ∆‰¿Ã¡ˆ27 CLUTCH °· MAJOR ADJUSTMENT <LEVER FREE PLAY INSPECTION> <CLUTCH LEVER ADJUSTMENT> Pull clutch lever until you feel resistance, Adjust lever free play by using the clutch and using a graduated ruler, check the lever cable’s clutch lever sid e or clutch side end free play to verify it is within prescribed adjuster.
  • Page 30: Drive Chain

    DRIVE CHAIN INSPECTION ENGINE OIL LEVEL CHECK °‹ °‹ Put vehicle in upright position on main Put vehicle in upright position on flat stand and move the center of front and ground and check engine oil level and rear sprocket up and down with hands to degree of pollution.
  • Page 31: Changing Engine Oil

    CHANGING ENGINE OIL If engine oil is polluted, it seriously affects <RECOMMENDED OIL> the engine life span. Maintain appropriate °‹ Do use genuine oil to protect and extend If you change engine oil imme- level of oil, use correct typ e of oil and vehicle life diately after engine is stopped, observe oil exchange period.
  • Page 32: Lights And Winker

    LIGHTS AND WINKER BACK MIRROR FRAME AND ENGINE NUMBERS Sit squarely on the seat and check to see if The frame and engine numbers are needed [HEAD LIGHT, TAIL LIGHT] Start the engine and make sure the lights you have a good view behind the vehicle w hen regis terin g mo torcycle or when by looking at the rear view mirrors.
  • Page 33: Maintenance

    °‹ These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose. Sustained high speed operation, or operation in unusually wet or dusty conditions, will require more frequent service than specified in the MAINTENANCE SCHEDULE. Consult your authorized Daelim dealer for recommendations applicable to your individual needs and use.
  • Page 34 øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:12 PM ∆‰¿Ã¡ˆ32 MAINTENANCE SCHEDULE Perform the Self Inspections Before Operation at each scheduled maintenance period. I: INSPECT AND, CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY R: REPLACE L: LUBRICATE C: CLEAN ODOMETER READING(NOTE1) F R E Q U E N C Y °ø...
  • Page 35 øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:12 PM ∆‰¿Ã¡ˆ33 ODOMETER READING(NOTE 1) FREQUENCY °ø REMARK 1,000Km ITEM MONTH °⁄ BRAKE FLUID NOTE( 3) BRAKE SHOE / PAD WEAR °⁄ BRAKE SYSTEM °⁄ BRAKE STOP SWITCH °⁄ HEADLIGHT ADJUSTMENT °⁄...
  • Page 36: Maintenance Precautions

    °‹ Use new , genuine Daelim parts °‹ Exhaust gas contain s harmful t hei r eq ui val en t fo r maintenance and repair.
  • Page 37: Air Cleaner Element

    IDLE SPEED ADJUSTMENT ®Á Put vehicle in upright position on a flat ground. ®Ë Start engine and let it run idle for a few minutes. ®È U sing the th rottle stop screw , adjust idling to prescribed level. IDLING REVOLUTION: 1,400°æ100rpm ®Í...
  • Page 38: Wheel Disassemble

    WHEEL DISASSEMBLE [FRONT WHEEL] [FRONT AXLE NUT TORQUE 6.0KG-M] ®Á Put vehicle in upright position on the °‹ After assembling, operate brake for main stand on level ground and let a number of times and see if wheel is front wheel lifted in the air turning smoothly without getting ®Ë...
  • Page 39: Side Stand

    REAR WHEEL SIDE STAND °‹ [REAR WHEEL REMOVAL] Erect main stand and place vehicle in ®ÁSet veh icle on main stand in upright upright position on level ground. position on level ground. °‹ Check s ide stand spring for signs of ®ËUnscrew the lef and right side lock nuts damage and lubrication state on joints.
  • Page 40: Spark Plug

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:14 PM ∆‰¿Ã¡ˆ38 SPARK PLUG If electrode is stained or plug gap is not right, satisfactory spark is not produced. Clean and make adjustment. °‹ Remove spark plug cap. °‹ Clean around the plug. °‹...
  • Page 41: Fuse Replacement

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:15 PM ∆‰¿Ã¡ˆ39 FUSE REPLACEMENT Turn off main switch and check fuse for sign of cut. °‹ Remove the four flange bolts, and take Turn the ignition switch OFF before off the right lower cover. ch ecki ng or rep lacin g fuse to °‹...
  • Page 42: Cable Rubber Part

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:15 PM ∆‰¿Ã¡ˆ40 CABLE RUBBER PART CLEANING A rubber part is assembled on the cable to Clean your motorcycle regularly to protect t he surface fi nis hes an d i ns pect for protect the inner cable.
  • Page 43: Storage Guide

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:15 PM ∆‰¿Ã¡ˆ41 <REMOVAL FROM STORAGE> STORAGE GUIDE °‹ Uncover and clean the motorcycle. Gasoline is extremely flammable and Ext end ed s torag e, such as fo r win ter, °‹ Charge the battery as required. Install is explosive under certain conditions.
  • Page 44: Safe Driving

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:15 PM ∆‰¿Ã¡ˆ42 SAFE DRIVING P R E PA R ATION BEFORE DRIVING °‹ Performing daily inspection °‹ Putting on the protective gears (Helmet, glove, goggles, etc.) °‹ Bringing the driver's licence °‹...
  • Page 45: Precaution When Driving

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:15 PM ∆‰¿Ã¡ˆ43 PRECAUTION WHEN DRIVING °‹ Secure the safe distance. °‹ If any abnormality is found, stop driving and contact service °‹ Drive protectively. center to inspect the vehicle. Do not obstruct the traffic. °‹...
  • Page 46: Driving Method

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:16 PM ∆‰¿Ã¡ˆ44 DRIVING METHOD DRIVING POSITION The appropriate driving position is the most important thing to driving safely. ®ÁEyes : Look at the front direction widely. ®ËShoulders : Relieve the tension. ®ÈArms : Relieve the tension and bend arms to inside and let them act as the spring.
  • Page 47: Starting

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:16 PM ∆‰¿Ã¡ˆ45 STARTING Prior to starting always look around to avoid accident. ®ÁGet on the vehicle after pulling back the stand. ®ËS tar t dr iving slowly a fte r turning on the winker a nd releasing the brake while ensuring the saf ety around the vehicle.
  • Page 48: Turning Method

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:16 PM ∆‰¿Ã¡ˆ46 TURNING METHOD PRINCIPLE OF TURNING EFFECT OF SPEED C E N T R I F U G A L F O R C E G R A V I T Y The basic princ iple of turn is balancing using the centr ifugal The centrifugal force increases in inverse portion to the radius force which makes vehic le go outside and the gravity which...
  • Page 49: Positions Of Turning

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:16 PM ∆‰¿Ã¡ˆ47 3 POSITIONS OF TURNING < LEAN-IN > The basic principle of turn is balancing using combined force of the centrifugal force and the gravity. This is a turning position with driver leaned inside more than All 3 positions require straightening the head and keeping the motorcycle.
  • Page 50: Turning Method

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:16 PM ∆‰¿Ã¡ˆ48 TURNING METHOD < LEAN-OUT > This is a turning position with motorcycle lea ned inside m ore than drive r, whic h is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding.
  • Page 51: Precaution When Turning

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:16 PM ∆‰¿Ã¡ˆ49 PRECAUTION WHEN TURNING Do not drive inside of large truck's turn circle. < BLIND SPOTS > < DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN > Blind spots are the sight ranges which cannot be identified by It is distance between path of the front and rear wheel and driver and increases in proportion to the width of the motorcycle.
  • Page 52: Braking Method

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:16 PM ∆‰¿Ã¡ˆ50 BRAKING METHOD BASIC PRINCIPLE OF BRAKE (FRICTION FORCE) RESTRAINT OF BRAKE EFFECT (INERTIA) °‹ Vehic le is br aked using fric tion between road surfa ce and tires. °‹ B ra king distanc e inc re ase s 1.5 tim es on wet roa d a nd 3 time s on icy road because f ric tion force of r oad surfa ce is decreased.
  • Page 53: Braking Method

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:16 PM ∆‰¿Ã¡ˆ51 BRAKING METHOD IMPACT WHEN COLLISION °‹ Learn the proper braking method to prevent accident. Turn the throttle grip to its or iginal position and dece le rate using the engine brake. °‹...
  • Page 54: Wiring Diagram

    øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:16 PM ∆‰¿Ã¡ˆ52 WIRING DIAGRAM...
  • Page 55 øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:16 PM ∆‰¿Ã¡ˆ53...
  • Page 56 øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:16 PM ∆‰¿Ã¡ˆ54 MEMO :...
  • Page 57 øµπ Æ -∏ fi ¥∫ æ Û¿€æ˜ 2005.12.29 5:16 PM ∆‰¿Ã¡ˆ55 MEMO :...

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