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DAELIM Manuals
Motorcycle
Roadwin R
Service manual
DAELIM Roadwin R Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
General Information
Service Information
Service Rules
Caution When Wiring
Model Identification
Engine Serial Number Location
Frame Serial Number Location
Specifications
Torque Values
Symbols / Abbreviations
Tools
Wiring Diagram
Detail of View (B)
Detail of View (A)
Detail of Fuse Box Part
Detail of Batter Part
Detail of Regrectifier Part
Detail of Throttle Body Part
Inspections / Adjustments
Tires
Maintenance Schedule
Fuel Line (Fuel Tube)
Throttle Grip Operation
Air Cleaner
Spark Plug
Valve Clearance
Shim Adjustment
Cylinder Compression Pressure
Drive Chain Slack Adjustment
Drive Chain Removal
Drive Chain Inspection
Drive Chain Installation
Drive Chain Slider
Rear Brake
Front Brake Pads
Brake Fluid
Brake Pad Wear
Rear Brake Pedal Free Play
Front Brake Lever Free Play
Rear Brake Pads
Brake System
Brake Stop Switch
Headlight Aim
Clutch System
Brake Pedal Height Adjustment
Side Stand
Bolts, Nuts, Fasteners
Front Suspension
Rear Suspension
Wheel/Tire
Standard Pressure
Steering Stem
Coolant Replacement
Coolant Level Inspection
Lubrication
Lubrication Troubleshooting
Engine Oil Level too Low
Oil Contamination
Low or no Oil Pressure
Engine Oil Level Inspection
Engine Oil Change
Recommended Engine Oil
Oil Filter Element Change
Oil Pump Removal
Oil Pump Disassembly
Oil Pump Installation
Oil Pump Assembly
Oil Pump Inspection
Lubrication Points
Fuel System Service Information
Fuel System Standard of Maintenance
Fuel System Troubleshooting
Engine Cranks but Won’t Start
Fuel Tank Removal
Fuel Tank Installation
Air Cleaner Case Removal
Air Cleaner Case Installation
Ems(Engine Management System)
Caution When Repairing the Ems Parts
Ignition System
Intake System
Fuel System
The Component Parts of the Ems
Terminal Arrangement of the Ecu
Wiring Diagram of the Ecu
SELF-DIAGNOSTIC FUNCTION by MIL (Malfunction Indicator Lamp)
Self-Diagnostic Function
Fail-Safe Function
How to Check the Fault Code
The Wireharness to Check the ECU
How to Show the Fault Code
How to Read the Fault Code
Fault Codes Table
Inspection before Diagnosis
Ems Trouble Shooting
How to Remove the Fault Code
Injector Removal
Checking Methods by Fault Codes
Checking of the Injector Circuit
Checking Procedure
Mapat(Manifold Air Pressure Sensor, Temperature Sensor)
Checking of the Intake Pressure Sensor
Checking of the Intake Temperature Sensor
Checking of Intake Temperature Sensor
Tps(Throttle Position Sensor)
Checking the Tps(Throttle Position Sensor) Circuit Diagram
Ets(Engine Temperature Sensor)
Checking the Circuit Diagram of ETS
Characters of ETS
Isa(Idle Speed Actuator)
Check the ISA(Idel Speed Actuator) Circuit
O2(Oxygen) SENSOR
Checking of Oxygen(O2) Sensor Circuit
Checking for a Fault Code by Oxygen(O2)Sensor Heater
Checking of Engine Speed Signal(Ess)Circuit
Checking of Mil(Malfunction Indicator Lamp)Circuit
Ecu(Electronic Control Unit)
Cps(Crank Position Sensor)
Fuel Pump
Checking of the Fuel Level Gauge
Throttle Body
Disconnect the Throttle Body
Assembly of the Throttle Body
Disassembly the Throttle Body Insulator
Adjustment of Throttle Cable
Inspection of Sensor and Actuator
Adjustment of Throttle Adjust Screw
How to Use Scan
When the ‘Isa Pwm’ Adjusting
When the Ignition Timing Is Check
When the Engine Rpm Is Check
Cooling System Service Information
Cooling System Specifications
Cooling System Torque Value
Radiator Installation
Coolant Leaks
Cooling System Troubleshooting
Engine Temperature too Low or Unstable
Engine Temperature too High
Coolant Inspection
Cooling System Inspection
Coolant Gravity Chart
Radiator Coolant Mixture Chart
Cooling System Test
Radiator Inspection
Radiator Removal
Radiator Disassembly
Check Thermostatic Switch
Water Pump / Impeller Removal
Mechanical Seal (Water Seal) Inspection
Water Pump
Water Pump Body Removal
Mechanical Seal Replacement
Water Pump Shaft/ Water Pump /Impeller Installation
Thermosensor Removal
Thermosensor Inspection
Thermosensor Installation
Thermostat Removal
Thermostat Inspection
Thermostat Installation
Engine Removal/Installation
Engine Removal
Engine Installation
Clutch/Gearshift
Clutch / Gearshift Service Information
Clutch / Gearshift General Safety
Clutch / Gearshift Specifications
Clutch / Gearshift Torque Values
Clutch / Gearshift Troubleshooting
Clutch Leverworking Is too Hard
When Gripping the Clutch Tightly, the Vehicle Moves
Clutch Slippage
Crankcase Cover Removal
Clutch Lever/Lifter Rod Remove
Clutch Removal
Clutch Inspection
Gear Shift Spindle Removal
Gear Shift Spindle Inspection
Gear Shift Spindle Installation
Clutch Installation
Primary Drive Gear Removal
Primary Drive Gear Installation
Crankcase Cover Installation
A.C Generator / Starter Clutch
A.C Generator / Starter Clutch Service Information
A.C Generator / Starter Clutch Specifications
A.C Generator / Starter Clutch Torque Values
A.C Generator / Starter Clutch Tools
A.C Generator Removal
Stator Removal/Installation
Starter Idle Gear Inspection
Reduction Gear Inspection
Starter Clutch Inspection
Starter Clutch Disassembly
Starter Clutch Installation
Cylinder Head / Valves
Cylinder Head / Valves Service Information
Cylinder Head / Valves Specifications
Cylinder Head / Valves Torque Values
Valve Guides
Valve Springs
Excessive White Smoke
Low Comperssion
Cylinder Head / Valves Tools
Cylinder Head / Valves Troubleshooting
Camshaft Removal
Cylinder Head Removal
Cylinder Head Disassembly
Cylinder Head Inspection
Valve Spring
Interval between Valve Stem and Valve Guide
Valve Guides Replacement
Valve Seats Inspection / Reface
Valve Seat Refacing
Cylinder Head Assembly
Cylinder Head Installation
Cylinder / Piston
Cylinder / Piston Service Information
Compression too Low
Cylinder / Piston Specifications
Cylinder / Piston Troubleshooting
Warpage Inspection
Piston Removal
Piston Pin Inspection
Small End Bearing Surface Inspection
Piston / Cylinder Assembly
Piston Ring Assembly
Piston / Cylinder Installation
Cylinder Installation
Crankcase/Transmission/Crankshaft
Crankcase/Transmission/Crankshaft Specifications
Crankcase/Transmission/Crankshaft Service Information
Crankcase/Transmission/Crankshaft Torque Values
Crankcase/Transmission/Crankshaft Tools
Crankcase/Transmission/Crankshaft Troubleshooting
Hard to Shift
Crankcase Disassembly
Transmission Disassembly
Crankshaft Removal
Crankshaft Inspection
Crankcase Bearing Inspection
Crankcase Bearing Replacement
Crankshaft Installation
Transmission Assembly
Crankcase Assembly
Excessive Exhaust Noise
Poor Performance
External Parts
Side Cover / Seat
Side Cover Removal
Seat Removal
Rear Seat(Pillion Seat)
Rear Cowl
Rear Fender
Rear Wheel Mudguard
Muffler/Exhaust Pipe Removal
Muffler/Exhaust Pipe Installation
Front Fender
Front Wheel/Front Fork/Steering
Front Wheel/Front Fork/Steering Service Information
Front Wheel/Front Fork/Steering Specifications
Front Wheel/Front Fork/Steering Torque Values
Front Wheel/Front Fork/Steering Tools
Front Wheel/Front Fork/Steering Troubleshooting
Hard Steering
Steers to One Side
Handle Bars Removal
Handle Bars Installation
Axle
Wheel Rim Runout
Front Wheel Inspection
Front Wheel Removal
Front Wheel Bearing Inspection
Front Wheel Disassembly
Wheel Bearing Replacement
Speedometer Gear Replacement
Front Wheel Assembly
Front Wheel Installation
Front Fork Removal
Front Fork Disassembly
Front Fork Inspection
Front Fork Assembly
Front Fork Installation
Steering Stem Removal
Steering Stem Race Replacement
Rear Wheel/Rear Suspension
Rear Wheel/Rear Suspension Service Information
Rear Wheel/Rear Suspension Specifications
Rear Wheel/Rear Suspension Torque Values
Rear Wheel/Rear Suspension Tools
Rear Wheel/Rear Suspension Troubleshooting
Wobble or Vibration in Motorcycle
Soft Suspension
Hard Suspension
Rear Wheel Removal
Rear Wheel Inspection
Driven Sprocket
Wheel Bearing
Rear Wheel Disassembly
Wheel Bearing Removal
Wheel Bearing Installation
Rear Wheel Installation
Rear Cushion Removal
Rear Cushion Inspection
Rear Cushion Bushing Replacement
Rear Cushion Disposal Procedure
Rear Cushion Installation
Swingarm Removal
Swingarm Disassembly/Inspection
Swingarm Assembly
Swingarm Installation
Hydraulic Brake
Hydraulic Brake Service Information
Hydraulic Brake General Safety
Hydraulic Brake Specifications
Hydraulic Brake Troubleshooting
Hydraulic Brake Torque Values
Hydraulic Brake Tool
Brake Lever/Pedal Soft or Spongy
Brake Fluid Replacement/Air Bleeding
Brake Fluid Draining
Brake Fluid Filling
Brake Bleeding
Brake Pad/Disk
Front Brake Pad Replacement
Rear Brake Pad Replacement
Brake Disk Inspection
Front Master Cylinder Removal
Front Master Cylinder Disassembly
Front Master Cylinder Inspection
Front Master Cylinder Assembly
Front Master Cylinder Installation
Rear Master Cylinder Removal
Rear Master Cylinder Disassembly
Rear Master Cylinder Inspection
Rear Master Cylinder Assembly
Rear Master Cylinder Installation
Front Brake Caliper Removal
Front Brake Caliper Disassembly
Front Brake Caliper Inspection
Front Brake Caliper Assembly
Rear Brake Caliper Removal
Front Brake Caliper Installation
Rear Brake Caliper Disassembly
Rear Brake Caliper Inspection
Rear Brake Caliper Assembly
Rear Brake Caliper Installation
Brake Pedal Removal
Brake Pedal Installation
Battery/Charging System
Battery/Charging System Service Information
Battery/Charging System Specifications
Battery/Charging System Tools
Charging System Faulty
No Power (Key Turned On)
Low Power (Key Turned On)
Battery/Charging System Troubleshooting
Battery Removal/Installation
Battery Voltage Inspection
Battery Charging
Charging System Inspection
Current Leakage Inspection
Charging Voltage Inspection
Regulator/Rectifier
Harness Side Circuit Inspection
Regulator / Rectifier Unit Inspection
Regulator/Rectifier Removal/Installation
A.C. Generator Charging Coil Inspection
Ignition System Specifications
Ignition System Service Information
Ignition System Troubleshooting
No Spark at Plug
Crank Position Sensor Inspection
Resistance Measurement
Pva Measurement
Inspection Items
Ignition Coil Inspection
Side Stand Switch Removal
Side Stand Switch Inspection
Electric Starter
Electric Starter Tools
Electric Starter Service Information
Electric Starter General Safety
Starter Motor will Not Turn
Starter Motor Turns Engine Slowly
Starter Motor Turns, but Engine Does Not Turn
Electric Starter Troubleshooting
Starter Motor Removal
Starter Motor Disassembly
Starter Motor Inspection
Starter Motor Assembly
Ground Line Inspection
Starter Magnetic Switch Voltage Inspection
Starter Magnetic Switch Operation Inspection
Starter Magnetic Switch Removal
Starter Magnetic Switch Continuity Inspection
Starter Magnetic Switch Installation
Lights/Meter/Switches
Lights/Meter/Switches Service Information
Lights/Meter/Switches Troubleshooting
Light Not Turned on When the Main Switch Is on
DIM Headlight
Headlight Bulb Replacement
Headlight Case Removal/Installation
Front/Rear Winker Bulb Replacement
Stop/Tail Light Inspection
Stop/Tail Light Bulb Replacement
Combination Meter Installation
Combination Meter Removal
Main Switch Inspection
Main Switch Removal/Installation
Handlebar Switches
Starter Switch
Lighting Switch
Winker Switch
Hazard Switch
Horn Switch
Front/Rear Stop Switch
Gear Change Switch
Horn
Winker Relay
Fuel Unit Inspection
Fuel Unit Installation
Engine Won’t Start or Is Hard to Start
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HEAD OFFICE(FACTORY)
#58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA
TEL: (82-55) 239-7000 / FAX: (82-55) 239-7520
OVERSEAS SALES OFFICE(FACTORY)
13-5,SEONGSU 1-GA,2DONG, SEONGDONG-GU, SEOUL, KOREA
TEL: (82-2) 3408-2634 / FAX: (82-2) 467-9997
Table of
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Table of Contents
Troubleshooting
Lubrication troubleshooting
42
Fuel system service information
49
How to remove the fault code
62
Cooling system troubleshooting
100
Clutch / gearshift troubleshooting
116
Cylinder head / valves troubleshooting
140
Cylinder / piston service information
153
Crankcase/transmission/crankshaft torque values
162
Front wheel/front fork/steering tools
182
Rear wheel/rear suspension troubleshooting
207
Hydraulic brake troubleshooting
221
Battery/charging system troubleshooting
247
Ignition System Troubleshooting
255
Electric starter troubleshooting
261
Lights/meter/switches service information
272
Troubleshooting
282
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