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Daelim VJF125 Sport Bike Manuals
Manuals and User Guides for Daelim VJF125 Sport Bike. We have
2
Daelim VJF125 Sport Bike manuals available for free PDF download: Service Manual
DAELIM VJF125 Service Manual (296 pages)
Brand:
DAELIM
| Category:
Motorcycle
| Size: 47 MB
Table of Contents
Contents
3
General Information
5
Service Information
5
Caution When Wiring
9
Model Identification
13
Vehicle View
13
Specifications
14
Torque Values
16
Symbols/Abbreviations
18
Tools
19
Wiring Diagram
20
Detail Views
21
Headlight Case Part View
21
Detail Views (Cont)
22
Fuse Box Part Detail View
23
Battery Part Detail View
23
Regrectifier Part Detail View
23
Throttle Body Part Detail View
23
Inspections/Adjustments
25
Maintenance Schedule
27
Fuel Line (Fuel Tube) Check
28
Throttle Grip Operation Check
28
Air Cleaner
29
Spark Plug
29
Valve Clearance
30
Shim Adjustment
30
Cylinder Compression Pressure
31
Drive Chain Slack Adjustment
32
Drive Chain Removal
32
Drive Chain Inspection/Installation
33
Drive Chain Slider
34
Brake Fluid
34
Front Brake Pads Wear
34
Brake System
35
Rear Brake Pads Wear
35
Front Brake Lever Free Play
35
Rear Brake Pedal Free Play
35
Brake Stop Switch
36
Headlight Aim
36
Clutch System
36
Brake Pedal Height Adjustment
36
Side Stand
37
Suspension - Front/Rear
38
Bolts, Nuts, Fasteners
38
Wheel/Tire - Standard Pressure
39
Steering Stem
39
Coolant Level Inspection
40
Coolant Replacement
40
Lubrication
41
Engine Oil
41
Oil Pump
41
Lubrication System Troubleshooting
42
Engine Oil Level Inspection
43
Engine Oil Change
43
Oil Filter Element Change
44
Oil Pump Removal/Disassembly
44
Oil Pump Inspection/Assembly/Installation
45
Lubrication Points
46
Fuel System Exploded Diagram
48
Fuel System: Service Information/Standard of Maintenance/Torque Value/Tool
49
Fuel System Troubleshooting
49
Fuel Tank Removal/Installation
50
Air Cleaner Case Removal/Installation
51
EMS (Engine Management System)
53
Caution When Repairing the EMS Parts
54
Component Parts of the EMS
55
Terminal Arrangement of the ECU
56
Wiring Diagram of the ECU
56
Self-Diagnostic Function by MIL (Malfunction Indicator Lamp)
57
Fail-Safe Function
58
How to Check the Fault Code
59
Whe Wireharness to Check the ECU
59
How to Show/Read the Fault Code
60
Fault Codes Table
61
How to Remove the Fault Code
62
EMS Troubleshooting: Inspection before Diagnosis
62
Injector Removal
63
Checking Methods by Fault Codes
64
Checking of the Injector Circuit
64
MAPAT (Manifold Air Pressure Sensor, Temperature Sensor) Removal
66
Checking the MAPAT Circuit (Intake Pressure Sensor (IMP) + Intake Temperature Sensor (Tba))'S Circuit
67
Checking of the Intake Pressure Sensor
68
Checking of the Intake Temperature Sensor
68
TPS (Throttle Position Sensor)
70
Checking the TPS (Throttle Position Sensor) Circuit Diagram
71
ETS (Engine Temperature Sensor)
73
Checking the Circuit Diagram of ETS (Engine Temperature Sensor)
74
Characters of ETS
75
ISA (Idle Speed Actuator)
76
Check the ISA (Idle Speed Actuator) Circuit
77
O2 (Oxygen) Sensor
79
Checking of Oxygen (02) Sensor Circuit
80
Checking for a Fault Code by Oxygen (02) Sensor Heater
80
Checking for a Fault Code by Oxygen (02) Sensor Lambda Signal
81
Checking of Engine Speed Signal (ESS) Circuit
82
Checking of MIL (Malfunction Indicator Lamp) Circuit
83
ECU (Electronic Control Unit)
84
CPS (Crank Position Sensor)
85
Fuel Pump Removal
86
Fuel Pump Diagram
87
Checking of the Fuel Level Gauge
88
Throttle Body View/Disassembly/Inspection
89
Throttle Body Insulator Disassembly/Checking/Installation
90
Throttle Body Assembly
90
Throttle Cable Adjustment
91
Sensor and Actuator Inspection
91
Installaton of Insulator and Throttle Body
91
Adjustment of Throttle Adjust Screw
92
How to Use Scan
93
When the ECU Is Initialized
93
Resetting Adaptive Values Chart
94
When the "ISA PWM" Adjusting
95
When the Ignition Timing Is Check
96
When the Engine RPM Is Check
97
Cooling System Diagram
98
Cooling System Service Information/Specifications
99
Cooling System Troubleshooting
100
Coolant Inspection
101
Cooling System Inspection
101
Specific Gravity Test of Coolant/Coolant Gravity Chart
101
Radiator Coolant Mixture Chart (Anticorrosive and Antifreeze)
101
Cooling System Test
102
Radiator Inspection/Removal
102
Radiator Disassembly
103
Thermostatic Switch Check/Removal
104
Radiator Installation
104
Water Pump
105
Mechanical Seal (Water Seal) Inspection
105
Water Pump/Impeller Removal
105
Mechanical Seal Replacement
107
Water Pump Shaft/Water Pump/Impeller Installation
107
Thermosensor Removal/Inspection/Installation
108
Thermostat Removal
108
Thermostat Inspection/Technical Data/Installation
109
Engine Removal/Installation - Exploded Diagram
110
Engine Removal/Installation: Service Informatin/Specification/Torque Values
111
Engine Removal
112
Engine Installation
113
Clutch/Gearshift Exploded View
114
Clutch/Gearshift Service Information/Specifications/Torque Values
115
Clutch/Gearshift Troubleshooting
116
R. Crankcase Cover Removal
117
Clutch Lever/Lifter for Removal
117
Clutch Removal
118
Clutch Inspection
119
Gear Shift Spindle Removal/Inspection
121
Gearshift Spindle Installation
122
Clutch Installation
123
Primary Drive Gear Removal
124
R. Crankcase Cover Installation
125
Primary Drive Gear Installation
125
AC Generator/Starter Clutch Exploded View
128
AC Generator/Starter Clutch Service Information/Specifications/Torque Values
129
AC Generator Removal
130
Stator Removal/Installation
132
Starter Idle Gear Inspection
133
Reduction Gear Inspection
133
Starter Installation
133
Starter Clutch Inspection
135
Starter Clutch Installation
136
Cylinder Head/Valves Exploded View
138
Cylinder Head/Valves Service Information/Specifications/Torque Values
139
Cylinder Head/Valves Tools/Troubleshooting
140
Camshaft Removal
141
Cylinder Head Removal
142
Cylinder Head Disassembly
143
Cylinder Head and Valve Spring Inspection
143
Interval between Valve Stem and Valve Guide
144
Valve Guides Replacement
144
Valve Seats Inspection/Reface
145
Valve Seat Refacing
146
Cylinder Head Assembly
148
Cylinder Head Installation
149
Cylinder/Piston Exploded View
152
Cylinder/Piston Service Information/Specifications/Troubleshooting
153
Cylinder Removal/Inspection
154
Piston Removal
155
Warpage Inspection
155
Piston Pin Inspection
156
Small End Bearing Surface Inspection
156
Piston Ring Assembly
157
Piston/Cylinder Installation
157
Cylinder Installation
158
Crankcase/Transmission/Crankshaft Exploded View
160
Crankcase/Transmission/Crankshaft Service Information/Specifications
161
Crankcase/Transmission/Crankshaft Torque Values/Troubleshooting
162
Crankcase Disassembly
163
Transmission Disassembly/Inspection
164
Crankshaft Removal/Inspection
166
Crankcase Bearing Inspection/Replacement
167
Crankshaft Installation
168
Transmission Assembly
169
Crankcase Assembly
170
External Parts Diagram
174
External Parts Service Information/Troubleshooting
175
Side Cover/Seat Removal
176
Rear Seat (Pillion Seat) Removal/Installation
176
Side Cover Removal
176
Rear Cover Removal/Installation
177
Rear Fender Removal/Installation
177
Rear Wheel Mudguard Removal/Installation
177
Muffler/Exhaust Pipe Removal
178
Front Fender Removal/Installation
179
Muffler/Exhaust Pipe Installation
179
Front Wheel/Front Fork/Steering Exploded View
180
Front Wheel/Front Fork/Steering Service Information/Specifications/Torque Values
181
Front Wheel/Front Fork/Steering Tools/Troubleshooting
182
Handle Bar Removal
183
Handlebar Installation
185
Front Wheel Removal/Inspection
187
Front Wheel Bearing Inspection
188
Front Wheel Disassembly
188
Wheel Bearing Replacement
189
Speedometer Gear Replacement
189
Front Wheel Assembly
190
Front Wheel Installation
191
Front Fork Removal
192
Front Fork Disassembly
193
Front Fork Spring Inspection
194
Front Fork Assembly
196
Front Fork Installation
199
Steering Stem Removal
200
Race Replacement
201
Steering Stem Installation
202
Cylinder Head/Valves Exploded Diagram
204
Rear Wheel/Rear Suspension Exploded View
205
Rear Wheel/Rear Suspension Service Information/Specifications/Torque Values
206
Rear Wheel/Rear Suspension Troubleshooting
207
Rear Wheel Removal/Inspection
208
Wheel Rim Runout
208
Rear Wheel Bearing Check
209
Driven Sprocket Check
209
Rear Wheel Disassembly
209
Rear Wheel Bearing Removal/Installation
210
Rear Wheel Installation
211
Rear Cushion Removal/Inspection
212
Bushing Replacement
213
Rear Cushion Disposal Procedure
213
Rear Cushion Installation
214
Swingarm Removal
214
Swingarm Disassembly/Inspection
215
Swingarm Assembly
216
Swingarm Installation
217
Hydraulic Brake Exploded Views
219
Hydraulic Brake Service Information/Specifications
220
Hydraulic Brake Torque Values/Troubleshooting
221
Brake Fluid Replacement/Air Bleeding
222
Brake Fluid Draining
222
Brake Fluid Filling
223
Brake Bleeding
224
Front Brake Pad Replacement
225
Rear Brake Pad Replacement
226
Brake Disk Inspection
228
Front Master Cylinder Removal
228
Front Master Cylinder Disassembly
229
Front Master Cylinder Inspection/Assembly
230
Front Master Cylinder Installation
232
Rear Master Cylinder Removal
232
Rear Master Cylinder Disassembly
233
Rear Master Cylinder Inspection
234
Rear Master Cylinder Assembly
235
Rear Master Cylinder Installation
236
Front Brake Caliper Removal/Disassembly
237
Front Brake Caliper Inspection/Assembly
238
Front Brake Caliper Installation
239
Rear Brake Caliper Removal
239
Rear Brake Caliper Disassembly
240
Rear Brake Caliper Inspection/Assembly
241
Rear Brake Caliper Installation
242
Brake Pedal Removal
242
Brake Pedal Installation
243
Battery/Charging System Exploded View
245
AC Generator Schematic Diagram
245
Battery/Charging System Service Information/Specifications
246
Battery/Charging System Troubleshooting
247
Battery Removal/Installation
248
Voltage Inspection
248
Battery Charging
248
Charging System Inspection
249
Current Leakage Inspection
249
Charging Voltage Inspection
249
Regulator/Rectifier Unit Inspection
250
Harness Side Circuit Inspection
250
Regulator/Rectifier Unit Removal/Installation
251
AC Generator Charging Coil Inspection
251
Ignition System Exploded View
253
Ignition System Service Information/Specifications
254
Ignition System Troubleshooting
255
Crank Position Sensor Inspection
256
Resistance Measurement
256
PVA Measurement
256
Ignition Coil Inspection/Replacement
257
Side Stand Switch Removal/Inspection
258
Electric Starter Diagram
259
Electric Starter Service Information/Specification
260
Electric Starter Troubleshooting
261
Starter Motor Removal/Disassembly
262
Starter Motor Inspection
263
Starter Motor Assembly
265
Starter Motor Installation
267
Starter Magnetic Switch Removal/Operation Inspection
268
Ground Line Inspection
268
Starter Magnetic Switch Voltage Inspection
268
Starter Magnetic Switch Continuity Inspection/Installation
269
Lights/Meter/Switches Views
271
Lights/Meter/Switches Service Information/Troubleshooting
272
Headlight: Bulb Replacement
273
Headlight Case Removal/Installation
273
Front/Rear Winker: Bulb Replacement
274
Stop/Tail Light: Inspection/Bulb Replacement
274
Combination Meter Removal/Installation
275
Main Switch Inspection/Removal/Installation
276
Handlebar Switches Check
277
Front/Rear Stop Switch Check
278
Gear Change Switch Check
279
Horn Check
279
Winker Relay Check
279
Fuel Unit Inspection/Installation
280
Troubleshooting
282
Engine Won't Start or Is Hard to Start
282
Engine Lacks Power
283
Poor Performance (at Low and Idle Speed)
284
Poor Performance (at High Speed)
285
Poor Handling
285
Poor Front/Rear Suspension Performance
286
Fuel Gauge Reading Inaccurate (Ignition Switch On)
286
Gauge Needle Shakes or Vertically Wobbles (Ignition Switch On)
287
Wiring Diagram (Two Parts)
292
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Daelim VJF125 Service Manual (288 pages)
Roadwin 250R FI Service Manual
Brand:
Daelim
| Category:
Motorcycle
| Size: 23 MB
Table of Contents
Table of Contents
3
General Information
4
Model Identification
12
Torque Values
15
Wiring Diagram
19
2. Inspections/Adjustments
24
Inspections/Adjustments
24
Maintenance Schedule
26
Fuel Line (Fuel Tube)
27
Throttle Grip Operation
27
Air Cleaner
28
Spark Plug
28
Valve Clearance
29
Cylinder Compression Pressure
30
Drive Chain
31
Drive Chain Inspection
31
Drive Chain Slack Adjustment
31
Service Information
32
Brake Fluid
32
Brake Pad Wear
32
Drive Chain Slider
32
Front Brake
32
Front Brake Pads
32
Rear Brake
32
2. Inspections/Adjustments
33
Brake System
33
Front Brake Lever Free Play
33
Rear Brake Pads
33
Brake Pedal Height Adjustment
34
Brake Stop Switch
34
Clutch System
34
Headlight Aim
34
Side Stand
35
Bolts, Nuts, Fasteners
36
Front Fork
36
Suspension
36
Wheel Inspection
36
Steering Stem
37
Wheel/Tire
37
Coolant Level Inspection
38
Coolant Replacement
38
Lubrication
40
Troubleshooting
41
Engine Oil Change
42
Engine Oil Level Inspection
42
Oil Pump
43
Lubrication Points
45
Fuel System
47
Fuel System
48
Ems(Engine Management System)
52
Caution When Repairing the Ems Parts
53
The Component Parts of the Ems
54
Terminal Arrangement of the Ecu
55
Wiring Diagram of the Ecu
56
How to Check the Fault Code
59
How to Read the Fault Code
60
How to Show the Fault Code
60
Fault Codes Table
61
Ems Trouble Shooting
62
Throttle Body
64
Fuel Pump
93
Ecu Initializing
96
How to Use Scan
96
Isa Pwm Adjusting
98
Ignition Timing Check
99
Engine Rpm Check
100
Cooling System
101
Cooling System
102
Service Information
102
Coolant Inspection
104
Cooling System Inspection
104
Radiator Installation
107
Water Pump
108
Engine Removal
115
Engine Installation
116
Clutch/Gearshift
117
Clutch Lever Installation
121
Clutch Removal
121
Clutch Installation
126
Primary Drive Gear
127
A.C.generator / Starter Clutch
136
Cylinder Head / Valves
141
Cylinder Head / Valves
142
Valve Guides
142
Valve Springs
142
Cylinder Head
145
Cylinder Head Disassembly
146
Valve Spring
147
Valve Seat Cutter
149
Cylinder Head Installation
151
Cylinder / Piston
153
Cylinder / Piston
154
Cylinder Installation
154
Cylinder Removal
154
Crankcase / Transmission / Crankshaft
161
Crankcase/Transmission/Crankshaft
162
Transmission Disassembly
162
Crankcase Disassembly
164
Crankshaft Installation
169
Transmission Assembly
170
Crankcase Assembly
172
External Parts
175
13. Seat / Exhaust Muffler
176
Rear/Pillion Seat
177
Seat Removal
177
Side Cover Removal
177
Rear Cowl
178
Rear Fender
178
Muffler/Exhaust Pipe
179
Front Fender
180
Front Wheel/Front Fork/Steering
181
Front Wheel/Front Fork/Steering
182
Special Tools
183
Handle Bars
184
Rear Wheel /Rear Suspension
205
Rear Wheel/Rear Suspension
206
Rear Wheel
208
Hydraulic Brake
217
16. Hydraulic Brake
218
Hydraulic Brake
218
Air Bleeding
220
Brake Fluid Replacement
220
Brake Pad/Disk
223
Front Master Cylinder
226
Rear Master Cylinder
230
Front Brake Caliper
234
Rear Brake Caliper
237
Brake Pedal
239
Battery / Charging System
241
Battery/Charging System
242
Voltage Inspection
244
Battery Charging
244
Charging System Inspection
245
Ignition System
250
Ignition Coil Inspection
253
Electric Starter
255
Electric Starter
256
Starter Motor
258
Operation Inspection
261
Lights/Meter/Switches
263
Troubleshooting
264
Lights/Switches/Horn
265
Headlight
265
Bulb Replacement
265
Front/Rear Winker
266
Stop/Tail Light
266
Combination Meter
267
Main Switch
268
Handlebar Switches
269
Headlight Switch
269
Horn Switch
269
Winker Switch
269
Front/Rear Stop Switch
270
Dimmer Switch
270
Gear Change Switch
271
Horn
271
Winker Relay
271
Troubleshooting
272
Fuel Gauge
276
Wiring Diagram
282
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