Table of Contents
Troubleshooting
Related Manuals for DAELIM ROADWINR VJF125
Summary of Contents for DAELIM ROADWINR VJF125
- Page 1 HEAD OFFICE(FACTORY) #58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA TEL: (82-55) 239-7000 / FAX: (82-55) 239-7520 OVERSEAS SALES OFFICE(FACTORY) 13-5,SEONGSU 1-GA,2DONG, SEONGDONG-GU, SEOUL, KOREA TEL: (82-2) 3408-2634 / FAX: (82-2) 467-9997...
- Page 2 SERVICE MANUAL 2007. 01 PRINTED C C O O P P Y Y P P R R O O H H I I B B I I T T 2007. 01 PUBLICATION...
- Page 20 ST.-HAZ. SW. THROTTLE CABLE FR. BRAKE HOSE ‡“» »Œ 1.5 » Œ ‚fi ST.-HAZ. SW. CORD CLUTCH CABLE BATTERY EARTH CABLE ST.-MAG SW.,RR. STOP SW., POSITION LIGHT ST.-MAG. BATTERY CABLE(+) SIDE STAND SW. HARNESS COVER HEAD LIGHT ST.-MOTOR CABLE ST.-MAG. BATTERY CABLE(+) ST.-HAZ.
- Page 21 WIRE HARNESS NOISE SUPPRESSOR CAP FUEL INJECTOR O2 SENSOR COUPLER IG. COIL EARTH MAP & AT SENSOR (MAPAT) HIGH TENSION CORD IDLE SPEED ACTUATOR ST.-HAZ. SW.,COMB.& LOCK SW., WINKER SW.. ∞·º ± (ISA) THROTTLE POSITION SENSOR (TPS) ST.-MAG. BATTERY CABLE(+) WATER TEMPERATURE SENSOR THROTTLE CABLE CORD...
- Page 22 WIRE CLIP ST.-MAG. BATTERY CABLE(+) HARNESS COVER ST.-MAG. SW. WIRE BATTERY EARTH CABLE ST.-MAG. BATTERY CABLE(+) ST.-MAG. SW. ASS'Y. ST.-MOTOR CABLE BATTERY EARTH CABLE SIDE STAND SW. CORD RR. STOP SW. CORD RESERVE TANK RR. BRAKE HOSE RR. BRAKE HOSE GUIDE RR.
- Page 23 ECU COMP. SPARE FUSE(30A,15A) FUSE BOX WINKER RELAY BATTERY EARTH CABLE ST.-MAG.BATTERY CORD(+) BATT. BAND WIRE CLIP R/L.RR.WINKER CORD WIRE HARNESS FAN MOTOR RELAY BATTERY(12V 10AH MF.) ECU COMP. COUPLER FUEL PUMP RELAY ST.-MAG.BATTERY CABLE(+) ECU COMP. EARTH CORD DETAIL OF FUSE BOX PART DETAIL OF BATTER PART REG.
- Page 42 Engine oil level too low Oil contamination Low or no oil pressure...
- Page 55 (Intake pressure sensor+Intake temperature)
- Page 57 Able to engine start Starting and driving are temporary Unable to engine start MIL on continuously, when the engine operating Blink MIL blinks, when the main key is turn on (engine is stop)
- Page 58 INTAKE : MIL on/off INTAKE : MIL on The value of intake pressure is fixed as the INTAKE pressure just before when the intake pressure sensor is out of order. The value of intake temperature is fixed as a INTAKE temperature just before when the intake pressure sensor is out of order.
- Page 60 1.5 sec 3 sec 1 flashing cycle : 0.5 sec...
- Page 64 40 : INJECTOR control 39 : FUEL PUMP control INJECTOR FUEL PUMP RELAY...
- Page 67 MAPAT 3 : Inhalation pressure sensor GROUND 26 : 5V voltage 27 : IMP 28 : TBA...
- Page 74 4 : SENSOR GROUND 20 : ETS...
- Page 77 33 : ISA CONTROL 39:FUEL PUMP FUEL PUMP RELAY...
- Page 80 OXYGEN SENSOR 2 : LAMBDA SENSOR GROUND 12 : OXYGEN SENSOR SIGNAL 34 : OXYGEN SENSOR HEATER...
- Page 82 TACHOMETER 32 : ESS(ENGINE SPEED SIGNAL)
- Page 83 24 : MALFUNCTION INDICATOR LAMP OUTPUT MALFUNCTION INDICATOR LAMP(MIL)
- Page 85 Remove Remove Remove Install...
- Page 92 THE COUPLER TO CHECK THE COUPLER TO CHECK THE COUPLER TO CHECK THE COUPLER TO CHECK THE COUPLER TO CHECK THE COUPLER TO CHECK THE COUPLER TO CHECK THE COUPLER TO CHECK THE COUPLER TO CHECK THE COUPLER TO CHECK THE COUPLER TO CHECK THE COUPLER TO CHECK THE COUPLER TO CHECK...
- Page 99 6. COOLING SYSTEM SERVICE INFORMATION RADIATOR DISASSEMBLY STROUBLESHOOTING CHECK THERMOSTATIC SWITCH COOLANT RADIATOR INSTALLATION COOLING SYSTEM INSPECTION 6-3 WATER PUMP COOLING SYSTEM TEST TERMOSENSOR 6-10 RADIATOR THERMOSTATIC 6-10 SERVICE INFORMATION SPECIFICATIONS TORQUE VALUE...
- Page 103 COOLING SYSTEM Loosen the hose band and disconnect the upper hose and lower hose from the radiator. Disconnect the thermostatic switch wire coupler. Disconnect thefan motor wire coupler. Remove 2 bolts and 1 nut on the radiator. RADIATOR DISASSEMBLY Remove 3 bolts and than remove the fan/shround from the radiator.
- Page 115 8. CLUTCH / GEARSHIFT SERVICE INFORMATION GEARSHIFT SPINDLE TROUBLESHOOTING CLUTCH INSTALLATION R. CRANKCASE COVER PRIMARY DRIVE GEAR 8-10 CLUTCH R. CRANKCASE COVER INSTALLATION 8-11 SERVICE INFORMATION GENERAL SAFETY SPECIFICATIONS ITEM STANDARD VALUE SERVICE LIMIT TORQUE VALUES TOOLS...
- Page 129 9. A.C GENERATOR / STARTER CLUTCH SERVICE INFORMATION A.C GENERATOR INSTALLATION A.C GENERATOR REMOVAL STARTER CLUTCH SERVICE INFORMATION GENERAL SAFETY SPECIFICATIONS ITEM STANDARD VALUE SERVICE LIMIT TORQUE VALUES TOOLS...
- Page 143 Tool: Valve spring compressor Service Limit : 0.1mm Service Limit : 40.0mm...
- Page 154 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 10-4 MIDDLE BOTTOM...
- Page 156 Service limit Top/second: 0.5mm O/L Ring : 1.10mm...
- Page 157 PISTON RING ASSEMBLY...
- Page 158 10-12...
- Page 161 ITEM STANDARD VALUE SERVICE LIMIT...
- Page 162 ITEM STANDARD VALUE SERVICE LIMIT...
- Page 167 LH. Crankcase...
- Page 168 RH. Crank Case...
- Page 181 ITEM STANDARD VALUE SERVICE LIMIT...
- Page 188 16-9...
- Page 192 13-5 14-7...
- Page 197 VISE BRACKET...
- Page 199 14-7 13-5...
- Page 200 14-7 14-3 14-12...
- Page 203 14-12 14-3 14-7 13-5...
- Page 245 ß /„Ø ( 30A) „Ł ¯˝ ‚fi ( 15A) ”˛ ˙ˇ...
- Page 250 Inspection Items 28~36 28~36...
- Page 255 No spark at plug. (TOOL : PVA MUITI TESTER)
- Page 256 Inspection Items...
- Page 276 MAIN SWITCH...
- Page 287 TROUBLESHOOTING GAUGE NEEDLE SHAKES OR VERTICALLY WOBBLES. (IGNITION SWTICH ON) INSPECTION CAUSE OF TROUBLE Fuse cut. 1. Operate the turn signal to check the Signal continuously Battery weak or totally discharged. battery circuit. operates dim or does not Ignition switch damaged or shorted. operate at all.
- Page 288 MEMO...
- Page 289 MEMO...
- Page 290 MEMO...
- Page 291 MEMO...
- Page 292 22. WIRING DIAGRAM...
- Page 293 WIRING DIAGRAM 22-1...