DAELIM Roadwin 250R Fi Owner's Manual
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DAELIM Roadwin 250R Fi Owner's Manual

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OWNER S MANUAL

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Summary of Contents for DAELIM Roadwin 250R Fi

  • Page 1 OWNER S MANUAL...

  • Page 2: Important Notice

    This motorcycle is designed to carry the operator and one passenger. WARNING Attempting to change the pre-set maximum speed may cause danger and will void the Daelim warranty. ON-ROAD USE This motorcycle is designed to be used only on the road.

  • Page 3: Table Of Contents

    CONTENTS ............17 SPECIFICATION ..............3 EQUIPMENT USAGE STEERING LOCK .............. 17 ..........4 OPERATION INSTRUCTION SEAT .................. 17 ..........4 SAFETY PRECAUTIONS HELMET HOLDER ............18 PRIOR TO STARTING VEHICLE ........5 STORAGE COMPARTMENT ..........18 CORRECT ATTIRE ............. 5 BRAKE LEVER ADJUSTER ..........
  • Page 4 ..............31 MAINTENANCE SAFE DRIVING ............... 51 MAINTENANCE SCHEDULE ..........32 ......51 PREPARATION BEFORE DRIVING TOOL KIT ................34 ............52 DRIVING METHOD FRAME NUMBER, ENGINE NUMBER ......34 DRIVING POSITION ............52 VIN PLATE LOCATION ............. 34 PRECAUTION WHEN DRIVING ........53 MAINTENANCE PRECAUTIONS ........

  • Page 5: Specification

    SPECIFICATION ITEM DATA ITEM DATA IGNITION SYSTEM TRANSISTOR (ECU) LENGTH×WIDTH×HEIGHT(mm) 2,025×778×1,180 BATTERY CAPACITY 12V10AH(MF TYPE) WHEEL BASE(mm) 1,390 FUEL CAPACITY(ℓ) GROUND CLEARANCE(mm) RESERVE FUEL CAPACITY(ℓ) SEAT HEIGHT(mm) 110/70-17 54S DRY WEIGHT(kg) TIRE SIZE 140/60-17 69S PASSENGER TELESCOPIC WATER COOLED SUSPENSION ENGINE TYPE 4 STROKE, DOHC SWING ARM...

  • Page 6: Operation Instruction

    For safety, do not change, alteration or modification the ● part may be tampered with, altered, or replaced with vehicle. parts other than original Daelim spare parts during the Regularly conduct specified maintenance inspections. ● warranty period. As far as any defect caused by contaminated gasoline <Maintenance Inspection Points>...

  • Page 7: Prior To Starting Vehicle

    PRIOR TO STARTING VEHICLE CORRECT ATTIRE Read user's manual carefully. ● Conduct maintenance checks prior to operation. ● Always maintain vehicle in clean status and carry out ● specified maintenance checks. Make sure to stop engine and stay away from fire when ●...

  • Page 8: Operation

    OPERATION Operators should naturally fix bodies to keep smooth driving. ● Please check whether or not you are unnaturally strained and ● strung up. Driving pose has a great influence on safe operation. ● Please always maintain the center of your body in the middle of seat.

  • Page 9: Cargo

    ● ● ● ● Pay attention not to overload goods and fasten it tightly ● whiling driving. Do not place kind of cloth materials nearby oil tank cap. ● If the hole in oil tank cap is clogged, oil will not flow freely into the engine which can cause severely engine damage.

  • Page 10: Modification

    As far as any defect caused by modifications, the ● warranty will be automatically invalidated. ATTACHMENT Except designated attachment by DAELIM MOTOR CO.LTD., ● don’t attach any extra lighting device, because it may cause an early discharging of battery. Carefully inspect the accessory to make sure it does not obscure ●...

  • Page 11: Parts Location

    PARTS LOCATION LCD SPEEDOMETER TACHOMETER ENGINE COOLANT TEMPERATURE CLOCK GAUGE REAR VIEW MIRROR FUEL GAUGE FRONT BRAKE FLUID RESERVOIR PASSING SWITCH HEADLIGHT SWITCH FRONT BRAKE LEVER THROTTLE GRIP CLUTCH LEVER HEADLIGHT STARTER BUTTON DIMMER SWITCH MAIN SWITCH WINKER SWITCH HORN BUTTON FUEL FILLER CAP...
  • Page 12 PARTS LOCATION FUEL TANK PILLION SEAT MAIN SEAT TAIL LIGHT FRONT WINKER (TURN SIGNAL) REAR WINKER (TURN SIGNAL) FRONT TIRE MUFFLER REAR TIRE RH. CRANK CASE COVER PILLION STEP BAR COOLANT RESERVOIR REAR BRAKE FLUID REAR DISK BRAKE RESERVOIR...
  • Page 13 PARTS LOCATION REAR VIEW MIRROR CLUTCH LEVER HEAD LIGHT REAR WINKER (TURN SIGNAL) FRONT FENDER HELMET HOLDER (SEAT LOCK) REAR CUSHION DRIVE CHAIN SIDE STAND FRONT BRAKE DISK FRONT COWL MAIN STAND...

  • Page 14: Meter Reading And Usage

    METER READING AND USAGE HEAD LIGHT HIGH-BEAM INDICATOR WINKER INDICATOR SPEEDO METER CLOCK TACHOMETER FUEL GAUGE ENGINE COOLANT TEMPERATURE ODO&TRIP GAUGE INDICATOR MIL INDICATOR MODE BUTTON ADJ BUTTON NEUTRAL INDICATOR...

  • Page 15: Meter

    ● lamp off automatically. However, the MIL blinks continuously, check the EMS system. If you are not able to check the EMS system, contact your daelim dealers. The EMS takes fail-safe function, it ● enables to drive only temporary by <TIME SETTLEMENT>...

  • Page 16: Switch Operation

    SWITCH OPERATION Do not operate main switch key during ● operation. If the main switch key is placed on ● “ Off ” or “ Lock ” position, all electrical system will not function. Never operate the main switch key ●...

  • Page 17: Keys

    ● ●...

  • Page 18: Starter Button

    ● ●...

  • Page 19: Equipment Usage

    EQUIPMENT USAGE STEERING LOCK SEAT <MAIN SEAT> <PILLION SEAT> To lock the steering, turn the handlebars <MAIN SEAT> <FILLION SEAT> all the way to the left or right, turn the key To remove the main seat, insert the To remove the pillion seat, remove both to LOCK while pushing in.

  • Page 20: Helmet Holder

    <How to use adjuster> 1. Push the brake forward. 2. Turn the adjuster and set up the most fitting location among numerals (1 to 4). 3. Be sure that the numeral is align with an arrow, keep your hands off the brake CENTER COVER lever, and confirm setting condition.

  • Page 21: Self Inspections Before Operation

    SELF INSPECTIONS BEFORE OPERATION ● ● ● ● ● ● ● ●...
  • Page 22 Check that the fluid level is above the LOWER level mark with the motercycle in an upright position. Brake fluid must be added to the reservoir whenever the fluid level begins to reach the LOWER level mark. 1. Remove the screws and master cylinder cap, diaphragm plate, and diaphragm.

  • Page 23: Tires

    WARNING Brake fluid may cause irritation. ● Avoid contact with skin or eyes. In case of contact, flush thoroughly with water and call a doctor if your eyes were exposed. KEEP OUT OF REACH OF CHIL- ● DREN...
  • Page 24 ● ● ●...

  • Page 25: Clutch

    3. Loosen the lock nut at the lower end of the cable. Turn the adjusting nut to If proper adjustment cannot be ● obtain the specified free play. Tighten obtained or the clutch does not work the lock nut and check the adjustment. correctly, see your Daelim dealer.

  • Page 26: Fuel

    FUEL <FUEL TANK> WARNING The fuel tank capacity including the Gasoline is extremely flammable and reserve supply is : 15 ● is explosive under certain conditions. To open the fuel fill cap; Refuel in a well-ventilated area with 1. Insert the ignition key and turn it the engine stopped.

  • Page 27: Engine Oil

    ENGINE OIL LIGHTS AND WINKER <ENGINE OIL LEVEL CHECK> <HEADLIGHT, TAILLIGHT> CAUTION Start the engine and make sure the lights Check the engine oil level each day before Running the engine with insufficient turn on. Also check to see if the lights are ●...

  • Page 28: Rear View Mirror

    OPERATION REAR VIEW MIRROR PRE-RIDE INSPECTION Sit squarely on the seat and check to see if Throttle - check for smooth opening ● WARNING you have a good view behind the vehicle and full closing in all steering positions. by looking at the rear view mirrors. Also If the pre-ride inspection is not Lights and horn - check that headlight, ●...

  • Page 29: Starting The Engine

    STARTING THE ENGINE Always follow the proper starting <PREPARATION> < > procedure described below. Before starting, insert the key, turn the 1. Close throttle grip and press starter ignition switch ON and confirm the button. This motorcycle is equipped with a side ●...

  • Page 30: If Engine Cannot Be Started

    The general rules as follows: few times. If the MIL blinks continously when the ● main key is on, inquiry to the daelim 1. Never labour the engine with full NOTE dealer. throttle at low engine speeds. This rule is applicable not only during running-in Do not run engine idle unreasonably.

  • Page 31: Riding

    RIDING 1. After the engine has been warmed up, <GEAR DOWN OPERATION> NOTE the motorcycle is ready for riding. If you gear down when you need to drastically accelerate speed such as when Make sure side stand is in original 2.

  • Page 32: Braking

    BRAKING PARKING 1. For normal braking, gradually apply 1. After stopping the vehicle, shift the both the front and rear brakes while transmission into neutral, turn the fuel down shifting to suit your road speed. cock OFF, turn the ignition switch OFF 2.

  • Page 33: Maintenance

    These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose. Sustained high ● speed operation, or operation in unusually wet or dusty conditions, will require more frequent service than specified in the MAINTENANCE SCHEDULE. Consult your authorized Daelim dealer for recommendations applicable to your individual needs and use.
  • Page 34 COOLANT CHECK...
  • Page 35 ODOMETER READING(NOTE 1) FREQUENCY REMARK 1,000Km ITEM MONTH BRAKE FLUID NOTE( 3) BRAKE SHOE / PAD WEAR BRAKE SYSTEM BRAKE STOP SWITCH HEADLIGHT ADJUSTMENT SUSPENSION CLUTCH SIDE STAND BOLTS, NUTS, FASTENERS WHEELS / TIRES STEERING HANDLE BEARING If you do not have the appropriate tools or information to conduct maintenance, or if you feel you are not capable to perform maintenance on this vehicle, inquiry to the authorized dealers or repair shops for maintenance and repairs.

  • Page 36: Tool Kit

    Record the numbers here for your ● ● reference. ● ● ● ● ● DAELIM MOTOR CO., LTD. The frame number is stamped on the ● left side of the steering head. The engine number is stamped on under ● of the left crankcase.

  • Page 37: Maintenance Precautions

    ● ● ● ● ● ● ● ● ● ● ● ● ● ●...

  • Page 38: Air Cleaner

    AIR CLEANER 1. Remove the main seat. (page 17) When the element becomes dirty, there 1. Remove the front seat (page 17) 2. Loosen the screws and remove the air will be greater intake resistance, resulting 2. Remove the air cleaner case cover by cleaner element cover.

  • Page 39: Engine Oil

    ● ● ● ● ● ● ● ● 1.35 ● ● ● VJ125E 1000017 ●...

  • Page 40: Spark Plug

    SPARK PLUG If electrode is stained or plug gap is not 4. Inspect the electrode and center 7. Tighten the spark plug 1/2 turn with a right, satisfactory spark is not produced. porcelain for deposits, erosion or cabon spark plug wrench to compress the fouling.
  • Page 41 ● ● 25~35 mm ● ● ● 25~35 mm ●...

  • Page 42: Drive Chain

    <ADJUSTMENT> CAUTION Drive chain slack should be checked ● Excessive chain slack could cause and adjusted, if necessary, every ● the chain to come off the sprockets, 1,000km. resulting in loss of control or serious When operated at sustained high speeds ●...

  • Page 43: Brake Pad Wear

    Inspect the pads at each regular maintenance interval. (page 33) [FRONT/REAR BRAKE] Check the cutout in each pad. ● If either pad is worn to the cutout, replace both pads as a set. See your authorized Daelim dealer for ● this service.

  • Page 44: Side Stand

    (causing hard starting freedom of movement. or other electrical troubles), contact your Check the side stand ignition cut-off ● authorized Daelim dealer. system; 1. Put the side stand up. CAUTION 2. Start the engine. 3. Lower the side stand.
  • Page 45 NEGATIVE( <BATTERY REMOVAL> WARNING 1. Turn the ignition switch OFF. Battery acid is poisonous and 2. Remove the front seat (page 17). ● corrosive. Avoid contact with eyes, 3. Remove the battery band. skin, clothing, and painted surfaces. 4. Disconnect the negative terminal lead If battery acid comes in contact with from the battery first, then disconnect the...

  • Page 46: Fuse Replacement

    FUSE REPLACEMENT <CLEANING BATTERY TERMINALS> Turn off the main switch to see if the fuse If the battery terminal is polluted, or in ● is severed. If the fuse is severed, exchange rust, separate battery and clean it. the fuse into a fuse with same capacity. Battery terminal in rust with white ●...
  • Page 47 Do not use screw driver or other metal ● check another problem of the electric parts to remove the fuse, as short circuit Winker relay, meter system. Contact to Daelim service center. can be occurred to cause damage to lighting, horn, headlight Fuse B (LO/HI), front/rear stop electric system.

  • Page 48: Bulb Replacement

    BULB REPLACEMENT [HEADLIGHT BULB] Be sure to turn the ignition switch OFF ● WARNING ARNING Before replacing the bulb, be sure to ● when replacing the bulb. The light bulb becomes very hot while The light bulb becomes very hot while check the switches for loose connection ●...
  • Page 49 [POSITION LIGHT BULB] [STOP/TAILLIGHT BULB] 1. Pull the position light socket and 1. Loosen the screws and remove the remove it. taillight lens. 2. Pull out the bulb without turning 2. Slightly press down on the bulb and 3. Install a new bulb in the reverse order turn it counterclockwise.
  • Page 50 [WINKER BULB] <Front winker bulb> <Rear winker bulb> 1. Loosen the screw and remove the 1. Loosen the screw and remove the winker lens. winker lens. 2. Slightly press down on the bulb and 2. Slightly press down on the bulb and turn it counterclockwise.

  • Page 51: Cable Rubber Part

    CLEANING CABLE RUBBER PART Check the installing condition of rubber ● A rubber part is assembled on the cable to Make sure to stop the engine prior to ● boots daily. After adjusting the free play protect the inner cable. car washing.

  • Page 52: Storage Guide

    STORAGE GUIDE Extended storage, such as for winter, <STORAGE> requires that you take certain steps to reduce the effects of deterioration from non-use of Empty the fuel tank into an approved ● the motorcycle. gasoline container using a commercially In addition, necessary repairs should be available hand siphon or an equivalent made BEFORE storing the motorcycle;...

  • Page 53: Safe Driving

    SAFE DRIVING PREPARATION BEFORE DRIVING Performing daily inspection ● Putting on the protective gears (Helmet, glove, goggles, etc.) ● Bringing the driver's licence ● Determinating the path to the desired destination ●...

  • Page 54: Driving Method

    DRIVING METHOD DRIVING POSITION The appropriate driving position is most important thing to driving safely. Eyes : Look at the front direction widely. Shoulders : Relieve the tension. Arms : Relieve the tension and bend arms to inside and let them act as the spring.

  • Page 55: Precaution When Driving

    PRECAUTION WHEN DRIVING Secure the safe distance. If any abnormality is found, stop driving and contact service ● ● Drive protectively. center to inspect the vehicle. ● Do not obstruct the traffic. Restart the vehicle after 2~3 min when it is turned over. ●...

  • Page 56: Starting

    STARTING Prior to starting always look around to avoid accident. Get on the vehicle after pulling back the stand. ● Start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. CAUTION Return the side stand to its original position.

  • Page 57: Turning Method

    TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED CENTRIFUGAL FORCE GRAVITY The centrifugal force increases in inverse portion to the radius The basic principle of turn is balancing using the centrifugal of a curve and in portion to the square speed. Decelerate prior force which makes vehicle go outside and the gravity which to entering the curved way to reduce the centrifugal force.

  • Page 58: Positions Of Turning

    3 POSITIONS OF TURNING The basic principle of turn is balancing using combined force of < LEAN-IN > the centrifugal force and the gravity. This is a turning position with driver leaned inside more than All 3 positions require straightening the head and keeping the motorcycle.

  • Page 59: Turning Method

    TURNING METHOD < LEAN-OUT > This is a turning position with motorcycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding.

  • Page 60: Precaution When Turning

    PRECAUTION WHEN TURNING Do not drive inside of large truck's turn circle. < DEAD ANGLE ZONE > < DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN > Dead angle zone is the sight range which cannot be identified by It is distance between path of the front and rear wheel and driver and increases in proportion to the width of the vehicle.

  • Page 61: Braking Method

    BRAKING METHOD BASIC PRINCIPLE OF BRAKE (FRICTION FORCE) RESTRAINT OF BRAKE EFFECT (INERTIA) Vehicle is braked using friction between road surface and ● tires. Braking distance increases 1.5 times on wet road and 3 ● times on icy road because friction force of road surface is decreased.

  • Page 62: Braking Method

    BRAKING METHOD IMPACT WHEN COLLISION Learn the proper braking method to prevent accident. Turn the throttle grip to its original position and decelerate ● using the engine brake. Erect the vehicle straight. ● Brake using both front and rear brakes. ●...
  • Page 63 MEMO :...

  • Page 64: Wiring Diagram

    WIRING DIAGRAM...
  • Page 65 O2 SENSOR TW A 1 GEAR POSI TI ON I NJECTOR FUEL PUMP RELAY SPARK PLU G...
  • Page 66 MEMO :...
  • Page 67 OWNER S MANUAL 2009. 09 PRINTED NO COPY 2009. 09 PUBLICATION...
  • Page 68 HEAD OFFICE(FACTORY) #58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA TEL: (82-55) 239-7000 / FAX: (82-2) 467-9997 OM61-0909-01E...

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