DAELIM Daystar VL125E Service Manual page 104

Check the slots
or indentations made by the clutch discs. If
necessary replace them.
Measure the clutch outer inside diameter.
Service Limit:28.030mm(1.1035in)
Measure the clutch outer guide outsider
diameter.
Service Limit:27.950mm(1.1004in)
Installation
Installation is essentially the reverse order of
removal.
Gear Shift Linkager
Removal
Remove the following:
- Gear change pedal from the gear shift
spindle
- Right crank case cover
- Clutch ass y
Remove the gear shift spindle and thrust
washer.
Remove the gear shift cam bolt, cam, and
dowel pins.
Remove the drum stopper arm bolt, stopper
arm, collar, and spring.
in the clutch outer for nicks
Gear Change Pedal Gear Change Pedal Gear Change Pedal Gear Change Pedal
Gear Change Pedal Gear Change Pedal Gear Change Pedal Gear Change Pedal
Gear Change Pedal Gear Change Pedal
Gear Change Pedal Gear Change Pedal Gear Change Pedal
Thrust Washer Thrust Washer Thrust Washer
Thrust Washer Thrust Washer
Thrust Washer Thrust Washer Thrust Washer Thrust Washer
Thrust Washer Thrust Washer Thrust Washer Thrust Washer Thrust Washer
Gear Shift Spindle
Gear Shift Spindle Gear Shift Spindle Gear Shift Spindle Gear Shift Spindle
Gear Shift Spindle Gear Shift Spindle Gear Shift Spindle Gear Shift Spindle
Gear Shift Spindle Gear Shift Spindle
Gear Shift Spindle Gear Shift Spindle Gear Shift Spindle
Bolt Bolt
Bolt Bolt
Bolt Bolt Bolt Bolt
Bolt Bolt Bolt Bolt
Bolt
Clutch, Gearshift
Gear Shift Cam Gear Shift Cam
Gear Shift Cam Gear Shift Cam
Gear Shift Cam Gear Shift Cam Gear Shift Cam Gear Shift Cam
Gear Shift Cam Gear Shift Cam Gear Shift Cam Gear Shift Cam
Gear Shift Cam
Drum Stopper Arm Drum Stopper Arm
Drum Stopper Arm Drum Stopper Arm
Drum Stopper Arm Drum Stopper Arm Drum Stopper Arm Drum Stopper Arm
Drum Stopper Arm Drum Stopper Arm Drum Stopper Arm Drum Stopper Arm
Drum Stopper Arm
7-7