DAELIM DAYSTAR VL125E Manuals

DAELIM DAYSTAR VL125E Manuals

Manuals and User Guides for DAELIM DAYSTAR VL125E. We have 2 DAELIM DAYSTAR VL125E manuals available for free PDF download: Service Manual

DAELIM DAYSTAR VL125E Service Manual

DAELIM DAYSTAR VL125E Service Manual (253 pages)

Brand: DAELIM | Category: Motorcycle | Size: 53 MB

Table of Contents

Table of Contents

1
- How to Use this Manual
  1
- General Information
  2
  - General Safety
    2
  - Specifications
    4
  - Torque Values
    6
  - Safety Notices
    8
Table of Contents

9
- Lubrication
  16
  - Service Information
    16
  - Engine Oil Level Check
    18
- Maintenance
  24
Maintenance Schedule

26
- Fuel Line
  27
- Throttle Grip Operation
  27
- Air Cleaner
  28
- Note
  29
- Spark Plug I R I
  29
- Valve Clearance
  30
- Drive Chain
  31
- Note
  32
- Brake Shoe/Pad I I I
  33
- Brake System
  34
- Brake Stop Switch
  35
- Side Stand
  36
- Wheels/Tires
  37
- Steering Head Bearing I I
  38
- Fuel System
  40
  - Float Level Gauge
    41
5. Ems(Engine Management System)

44
- Ems(Engine Management System)
  44
  - Caution When Repairing the Ems Parts
    45
  - The Component Parts of the Ems
    46
  - Terminal Arrangement of the Ecu
    47
  - Wiring Diagram of the Ecu
    47
  - SELF-DIAGNOSTIC FUNCTION by MIL(Malfunction Indicator Lamp)
    48
    
    Self Diagnostic Function
    48
    
    Fail Safe Function
    49
    
    How to Check the Fault Code
    50
    
    How to Show the Fault Code
    51
    
    How to Read the Fault Code
    51
    
    Fault Code Table
    52
    
    How to Remove the Fault Code
    53
    
    EMS Trouble Shooting
    53
  - Injector
    54
  - Mapat
    57
  - Tps
    60
  - Ets
    63
  - Isa
    66
  - O2(Oxygen) SENSOR
    69
  - Checking of Ess Circuit
    72
  - Checking of Mil Circuit
    72
  - Ecu(Electronic Control Unit)
    75
  - Ignition Coil/Spark Plug
    76
  - Fuel Pump
    78
  - Throttle Body
    81
  - The Usage of Scan When the Ecu Is Initialized
    86
  - The Usage of Scan When the Isa Pwm Adjusting
    88
  - The Usage of Scan When the Ignition Timing Is Check
    89
  - The Usage of Scan When the Engine Revolution Is Check
    90
- Engine Removal/Installation
  92
  - Engine Removal
    94
  - Engine Installation
    95
- Clutch / Gearshift
  98
- Generator / Starter Clutch
  112
- Cylinder Head / Valve
  121
9. Cylinder Head / Valve

122
- Cutter Holder 5Mm
  123
- Cylinder Head / Valve
  123
- Troubleshooting
  123
- Camshaft Removal
  124
- Cylinder Head Removal
  126
- Cylinder Head Disassembly
  127
- Valve Guide Replacement
  129
- Valve Seat Inspection
  130
- Cylinder Head Assembly
  132
- Cylinder / Piston
  140
- Crankcase / Transmission / Crankshaft
  147
  - Bearing Remover Set, 15Mm
    149
  - Attachment, 72 78Mm
    155
  - Pilot, 35Mm
    155
  - Pilot, 28Mm
    155
- Cooling System
  160
- Seat/Exhaust Muffler
  162
- Front Wheel/Front Fork/Steering
  168
  - Steering Stem Driver
    169
- Rear Wheel/Rear Brake/Suspension
  190
- Hydraulic Brake
  202
  - Snap Ring Pliers
    203
  - Master Cylinder
    210
- Charging System / Battery
  214
- Ignition System
  222
  - Spark Adapter
    222
- Electric Starter
  229
  - Lights/Switches/Horn
    238
  - Headlight
    238
  - Speedometer/Tachometer/Fuelmeter
    238
  - Tail/Brake Light
    240
  - Winker Bulb
    241
  - Winker Ass y Removal
    242
  - Main Switch
    243
  - Handle Switch
    244
  - Winker Switch
    244
  - Brake Light Switch
    245
  - Horn
    245
  - Fuel Unit
    246
- Wiring Diagram
  248
- Troubleshooting
  250

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DAELIM DAYSTAR VL125E Service Manual

DAELIM DAYSTAR VL125E Service Manual (214 pages)

Brand: DAELIM | Category: Motorcycle | Size: 99 MB

Table of Contents

Service Manual

2
- Table of Contents
  2
- General Information
  3
  - Specifications
    5
- Lubrication
  15
  - Engine Oil Level Check/Oil Change
    17
3. Maintenance

23
- Maintenance
  23
  - Fuel Line
    26
  - Throttle Grip Operation
    26
  - Carburetor Choke
    27
  - Air Cleaner
    27
  - Spark Plug
    28
  - Valve Clearance
    29
  - Cylinder Compression Pressure
    29
  - Carburetor Idle Speed
    30
  - Drive Chain
    30
  - Battery
    32
  - Brake Fluid
    32
  - Brake Pad/Shoe
    32
  - Brake System
    33
  - Brake Stop Switch
    34
  - Headlight Adjustment
    34
  - Clutch
    34
  - Side Stand
    35
  - Suspension
    35
  - Bolts, Nuts Fasteners
    36
  - Wheels/Tires
    36
  - Steering Head Bearings
    37
4. Fuel System

39
- Fuel System
  39
  - Troubleshooting
    40
  - Fuel Tank
    41
  - Air Cleaner Case
    42
  - Throttle Valve
    43
  - Carburetor
    44
  - Accelerator Adjustment
    49
- Engine Removal/Installation
  51
- Clutch / Gearshift
  57
- Generator / Starter Clutch
  70
- Cylinder Head / Valve
  79
8. Cylinder Head / Valve

80
- Cylinder Head / Valve
  81
- Troubleshooting
  81
- Camshaft Removal
  82
- Cylinder Head Removal
  84
- Cylinder Head Disassembly
  85
- Valve Guide Replacement
  87
- Valve Seat Inspection
  88
- Cylinder Head Assembly
  90
- Cylinder Heand Installation
  92
- Cylinder / Piston
  97
10. Crank Case/Transmission/Crankshaft/Kick Starter

106
- Crankcase / Transmission Crankshaft / Kick-Starter
  107
  - Crank Case/Transmission/Crankshaft/Kick Starter
    107
  - Troubleshooting
    107
  - Crankcase Disassembly
    108
  - Transmission Disassembly
    109
  - Crankshaft Disassembly
    111
  - Crankcase Bearing
    112
  - Crankshaft Installation
    113
  - Transmission Assembly
    114
  - Kick Starter
    115
  - Crankcase Assembly
    117
- Cooling System
  120
12. Seat/Exhaust Muffler

122
- Seat/Exhaust Muffler
  122
  - Side Cover/Seat
    123
  - Grab Rail
    123
  - Rear Fender
    124
    
    Muffler
    124
    
    Tool Box
    125
- Front Wheel/Front Fork/Steering
  128
14. Rear Wheel/Rear Brake/Suspension

150
- Rear Wheel/Rear Brake/Suspension
  150
  - Troubleshooting
    151
  - Rear Wheel
    152
  - Rear Brake
    155
  - Rear Brake Pedal
    157
    
    Rear Cushion
    157
15. Hydraulic Brake

162
- Hydraulic Brake
  162
  - Troubleshooting
    163
  - Brake Fluid/Bleeding
    164
  - Brake Pad
    165
  - Brake Disk
    167
    
    Brake Caliper
    168
    
    Master Cylinder
    170
- Charging System / Battery
  174
17. Ignition System

182
- Ignition System
  182
- Troubleshooting
  183
- Unit
  184
- Ignition Coil Inspection
  185
- Pulse Generator
  186
  - Generator Inspection
    186
  - Ignition Timing Inspection
    187
- Electric Starter
  190
  - Service Information/Troubleshooting
    190
- Lights/Switches/Horn
  198
  - Headlight
    199
  - Speedometer/Tachometer/Fuelmeter
    199
  - Tail/Brake Light
    201
  - Winker Bulb
    202
  - Winker Ass y Removal
    203
  - Main Switch
    204
  - Handle Switch
    205
  - Gear Change Switch
    206
  - Brake Light Switch
    206
  - Horn
    206
  - Fuel Unit
    207
- Wiring Diagram
  208
- Troubleshooting
  210

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