Machine Characteristics - JMA CAPRI User Manual

controls.
• Always work with dry hands free of grease and oil.
• Do not use the machine in hazardous, damp or wet locations.
• Everyone, and especially children, should keep a safe distance to prevent contact with the
machine and the electrical cables.
2.3 RESIDUAL RISKS
The Capri duplicator machine has been designed with the utmost care to ensure it is safe
during transport, adjustment, duplication and maintenance. Nonetheless, it is impossible
to eliminate all risks, whether for technological reasons or for issues related to use of the
machine (excessively complex operations). Therefore, the following residual risks should be
taken into consideration when using the machine, as well as the risks associated with its use:
RISKS RELATED TO THE INSTALLATION LOCATION
The location where the machine is installed may present risks that could impact correct ope-
ration of the machine (temperature, humidity, rain, etc.)
ELECTRICAL RISK
Given that the machine is fitted with electrical devices, a risk of electrocution exists if a fault
were to occur. The electrical power cord should be fitted with suitable control and protection
devices (thermal magnetic circuit breaker and differential circuit breaker).
MECHANICAL RISK
The machine is fitted with tools (cutter and tracer) that are necessary for key duplication. The
operator should therefore be careful in order to prevent cutting their hands when duplicating
keys or replacing the tools.
The operator should avoid wearing necklaces, bracelets, rings and/or clothing that could be-
come trapped in the machine or get caught up in the moving parts.
We recommend wearing a cap to cover and contain your hair, especially for those operators
with long hair.
3.- INSTALLATION AND PREPARATION OF THE
MACHINE
Installation of this machine presents no difficulty whatsoever, but you should not attempt to
install, adjust or operate the machine without reading this user manual first. The machine
leaves our factory ready for use and only needs to be calibrated for the tools that are going
to be used.
3.1 ENVIRONMENTAL CONDITIONS IN THE WORKSHOP
• The machine should be used in places with an ambient temperature of between 0º and
40º C, a relative humidity of less than 50-60% and good lighting so that it can be used and
maintained correctly.
• Use of the machine in explosive atmospheres or in the presence of flammable
liquids or gases is strictly prohibited.
3.2 CHARACTERISTICS OF THE LOCATION FOR
INSTALLATION
• Place the machine on a solid horizontal work surface capable of properly supporting its
weight (25 kg)
• The height of the work bench should be adapted to the height of the operator. The machine
should be at the same height as the pelvis of the operator.
• We recommend leaving 30 cm of free space around the machine for normal use and main-
tenance.
• The voltage connected to the machine should be the same as that connected to
the workshop and the workshop should have an Earthing connection and differential circuit
breaker.
3.3 PREPARATION OF THE MACHINE
After positioning the machine on the work bench, the parts that come packaged separately
will need to be assembled by the customer as follows:
•Follow the steps below to assemble the head operation lever:
- Release and remove the flange securing the internal operation mechanism from the
head.
- Insert the lever in its corresponding orifice.
- Push downwards on the lever.
- Rotate the lever clockwise to screw it into the height locking system.
- There are two ways to position the tool holder:
- On top of the machine.
- On the bench, next to the machine.
• Connect the power cord to the electrical power supply.

4.-MACHINE CHARACTERISTICS

The CAPRI machine is a highly robust and precision key cutting machine, which stands
out for having a clamp that enables many different types of keys to be clamped, without
the need for any adaptors.
It incorporates a novel force control system, which increases cutting precision.
4.1 KEY TYPES
The CAPRI machine cuts the following types of keys, among others:
- Dimple keys
- Wave keys
- Tubular keys
- CISA keys
- HU-HAA keys
- JIS-4.P keys
- FO-6.P keys
4.2 ACCESSORIES
The machine is supplied with a number of accessories for its use and maintenance. All
these accessories can be housed in the machine's tool store.
- 2 fuses (housed in the bottom of the tool store)
- Set of Allen keys (5, 3 and 2.5)
- 1 special 1.5 short-arm Allen key
- 2 tip-stop strips
- 2 jaw adjustment rods.
- 2 adaptors for CHI-1T tubular key
- Cutters: F-1 and F-13
- Tracer points: T-1 and T-13.
4.3 TOOLBOX
The machine has a tool store, which is fitted to the top of the machine. It can be remo-
ved and laid directly on a table (in this way providing extra space on top of the machine,
which can be used for keeping keys, accessories, etc...).
4.4 ELECTRIC CIRCUIT
The main components of the electric and electronic circuits are as follows:
Socket.
Connection plate.
3-position switch.
Transformer.
Motor.
Keypad-display.
Control card.
Cutter.
Tracer point.
Clamp.
Lighting LED.
Force sensor.
See Figure 2
4.5 TECHNICAL DATA
Motor: Single phase 400 W. ,230 V - 50 Hz (Optional: Single phase 400W, 110V – 60Hz)
Cutter: HSS (Optional: Hard metal)
Cutter speed: 6,000 and 11,000 r.p.m.
Clamps: Two clamping faces and 0 / 45 º tilting
Displacement: On three axes with precision roller guides.
Effective stroke: X axis = 71 mm; Y axis = 62 mm; Z axis = 40 mm
Lighting: LED
Dimensions: Width = 430 mm, Depth = 385 mm and Height = 485 mm
Weight: 25 Kg
4.6 MAIN ELEMENTS OF THE MACHINE
The main parts of the machine are described below:
See Figures 3A and 3B
1. Display-keypad: With the following features:
- Light switch: Turns the light on and off in the work area.