Rotoclear S3 Instruction Manual page 64

ROTOCLEAR S3
For DMG MORI-specific mounting solutions
The old unit is usually fixed in place by a flange lo-
cated on the operator side of the machinery glass
and six screws that are screwed into the unit from
the operator side through the flange and through
the glass. Rotoclear classifies installation solu-
tions of this kind as safety-critical, as external
parts can break off and be flung away if the win-
dow is bombarded with chips. We strongly recom-
mend replacing the unit.
This job must be performed with the assistance of
a second person as work must be done from both
sides of the machinery glass at the same time.
Disconnect all supply lines and remove the
unit as described in the paragraph For units at-
tached to a flange.
Loosen the fastening screws from the out-
side before removing the unit. Hold the unit firmly
to prevent it from being dropped.
Clean the inside and outside of the machin-
ery glass thoroughly without leaving any residue.
If the inside panel is made of polycarbonate,
prepare the surface using primer as described in
chapter Mounting the bonding version. Wait at
least 10 minutes for the primer to flash off.
Before applying the bonding flange, seal the
holes of the third-party unit that are no longer
needed on the inside and outside of the unit using
the transparent adhesive dots. Use the enclosed
adhesive dots of the appropriate diameter (either
15 or 20 mm) to seal the holes. The adhesive dots
may partially overlap the surface pre-treated with
primer.
Position the bonding flange according to the
desired orientation so that the adhesive flange
encircles the sealed holes.
Carry out the bonding attachment process
step by step as described in chapter Mounting the
bonding version and wait for the adhesive to cure
(at least 6 hours curing time).
Once the stator (Fig. 5-C) and its inserted
sealing ring (Fig. 5-D) have been fitted, screw in
the M5 × 14 Tx 10 bolts and tighten them with a
torque of 1.1 Nm.
Position the stainless steel cover concentri-
cally to cover the drilled holes on the exterior side
and glue it in place.
For WFL-specific installation solutions
The unit is usually attached to a flange located in
the space between the polycarbonate window
and the glass pane.
There are two different versions of this solution.
In the first, a mounting plate resting on the interior
side is screwed to the flange located in the space
between the panes of machine safety glass.
In the second, there is a screw flange in the space
between the panes. It is equipped with M3 internal
threaded bolts.
Neither flange version can be dismantled. They
are then used to install the Rotoclear S3 with the
Rotoclear S3 adapter flange for third-party devic-
es with a hole 226.7 mm in diameter.
Disconnect all supply lines and remove the
unit as described in the paragraph For units at-
tached to a flange.
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