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Related Manuals for Meiko UPster H 500 M2
Summary of Contents for Meiko UPster H 500 M2
- Page 1 UPster H 500 M2 Hood type dishwashing machine Original operating instructions For the types in the series: M004DWHT10M2-20 Read operating instructions before using the machine! 9760413 / Valid from: 2018-02 / Update: 2023-09 www.meiko.info...
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Page 2: Table Of Contents
Contents NOTES ON THE OPERATING INSTRUCTIONS ............4 Product identification Delivery contents Related documents LIABILITY AND WARRANTY..................5 SAFETY ........................6 Symbol explanation 3.1.1 Notes in the instructions 3.1.2 Safety symbols in the instructions Requirements for the personnel Residual risks Intended use Foreseeable misuse Fundamental safety and accident prevention regulations... - Page 3 UPster H 500 M 2 OPERATION/USE ....................... 26 Membrane key pad Prepare dishwasher 8.2.1 Putting the machine into operation Washing 8.3.1 Manual detergent dosing 8.3.2 Putting away washware 8.3.3 Select wash programme 8.3.4 Start wash cycle 8.3.5 Emptying the washware Shutting down the dishwasher Fill consumables 8.5.1...
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Page 4: Notes On The Operating Instructions
UPster H 500 T M2: M004DWHT10M2-20 Delivery contents The delivery contents include: • 1x Hood type dishwasher UPster H 500 M2 • Matching racks for glassware, crockery and containers, depending on machine model • Connecting hoses for fresh water and waste water •... -
Page 5: Liability And Warranty
Liability and warranty All of MEIKO’s obligations arise from the relevant purchase contract, which also con- tains the entire and only valid guarantee provisions. These contractual guarantee provisions shall be neither extended nor restricted as a result of any explanations given in the instructions. -
Page 6: Safety
Safety Symbol explanation 3.1.1 Notes in the instructions In these operating instructions, important notes for safety are specially marked with symbols. Please always observe these notes to avoid accidents and damages to the system. Warnings Danger Short description of the danger: The signal word DANGER designates an immediately threatening danger. -
Page 7: Safety Symbols In The Instructions
3.1.2 Safety symbols in the instructions The following note and danger symbols are used both in the document and on the machine. Observe these symbols and signs on the machine to avoid personal injury and material damage! The symbols have the following meanings: Symbol Meaning Warning of hazardous areas... -
Page 8: Requirements For The Personnel
Requirements for the personnel Commissioning, instructions, repairs, maintenance, assembly and installation of or on MEIKO machines must only be carried out/authorised by MEIKO-authorised ser- vice partners. During operation it must be ensured that: • Only adequately trained and instructed personnel are allowed to work on the machine. - Page 9 Residual risks Phase Activity Nature of the hazard Avoidance measure • Load-bearing capacity of the forklift truck must be adequate for the weight of the machine Loading and unloading Crushing/impact • with forklift truck Please note the machine's centre of gravity •...
- Page 10 The washware must be suitable for dishwashing machines. If there is any doubt, a consultation (size, version, basic suitability for dishwashing machine, etc) can be carried out with MEIKO to confirm suitability (info@meiko-global.com). The following applications are expressly not intended: •...
- Page 11 • Washing plastic parts that are not heat and alkali-stable • Washing parts made of aluminium (such as pots, containers or trays only with a suitable detergent to avoid black discolouration) • Conversions and modifications by means of non-approved conversion kits Fundamental safety and accident prevention regulations Note The following safety instructions aim to protect operating personnel as well as third...
- Page 12 Information on operating the dishwashing machine: • Only operate the dishwashing machine under the supervision of trained person- nel. • Do not use the dishwashing machine if you are unsure about its operation. • Always close all doors and flaps. •...
- Page 13 Product description Functional description The UPster H 500 M2 is a commercial hood type dishwasher with a square rack. The machine has one wash and one final rinse cycle. A temperature regulator main- tains the set wash temperature of between 58-60 °C. A rotary pump circulates the water from the wash tank into the wash nozzles.
- Page 14 Overview illustration Exterior view 1 Hood 2 Hood handle 3 Hood guide rail 4 Overflow for fresh water system 5 Rack runner 6 Operating panel 7 Separate reverse osmosis module (GiO MODULE), optional 8 Lower section containing pumps, boiler and switch cabinet 9 Height-adjustable foot Interior view...
- Page 15 Type label The rating plate on the UPster H 500 is located on the left side or right side in the lower rear section of the machine. Additional rating plates are located on the switch cabinet behind the front panel, on the display and on the separate GiO MODULE (if it is part of the machine).
- Page 16 The correct dosage is achieved when the water drips evenly from the washware and depends on the available water quality on-site. This setting is made during commis- sioning by an service technician authorised by MEIKO or the chemical supplier. Change dosing quantity, see chapter “Dosing system level” on page 44.
- Page 17 The water softener is preset to 30° dH at the factory. This value is adapted to the actual water hardness during commissioning. Additionally, this parameter has to be changed by a service technician (MEIKO-authorised) if the water hardness changes. 9760413...
- Page 18 Make sure that the dishes and glassware used are suitable for the high stress placed on them. MEIKO offers two types of machine with thermal disinfection for institutions with ad- ditional hygiene requirements. Both versions have greater heating performance in the wash tank than standard machines.
- Page 19 ÖGSV Guideline. Technical data MEIKO has created a dimensional drawing that shows machine dimensions as well as connection and consumption values. Further data should be taken from the MEIKO dimensional drawing.
- Page 20 Check the machine for transportation damage. Note If there is any suspicion of transportation damage, the shipping company and MEIKO must be informed immediately in writing. Photograph any damaged parts and send the pictures to MEIKO. 6.1.2 Requirements for the installation area The dishwashing machine is only frost-proof in as-delivered state or if equipped with special features (optional: frost removal).
- Page 21 6.1.3 Requirements for the waste water connection A waste water pipe is integrated into the drain pump. • Connect the drain hose to the on-site waste water pipe. – For Australia only: The drain hose must be connected so that it is waterproof with a drain fitting in accordance with AS 1589 AS 2887 and a sanitary waste water pipe or sanitary waste water fitting in accordance with AS / NZS 1260.
- Page 22 6.1.5 Requirements to the electrical connection Note The wiring diagram is located in the switch cabinet of the dishwasher. This must re- main in the dishwasher! The rating plates with the electrical connection values are located on the switch cabinet behind the front panel, outside on the lower left or lower right, and on the separate GiO MODULE (if it is part of the machine).
- Page 23 Position of the protective equipotential bonding The screw for the equipotential bonding is located behind the cover on the front of the machine. Transport WARNING – danger of injury due to machine tipping • Only qualified personnel may carry out transport works. •...
- Page 24 If possible, avoid installing the machine in an area close to furniture susceptible to warping. Note When installing non-MEIKO tables on the hood type machine, ensure that no risks arise at the joint with the hood, such as danger of crushing or shearing. Notice Assembly may be performed only by an authorised service technician.
- Page 25 Commissioning Warning Danger of injury from entering a danger zone Unauthorised persons might be in or enter the danger zone during transport, as- sembly, commissioning, maintenance and repair work. This can lead to injuries. • Only permit qualified persons to perform work at the machine. •...
- Page 26 Operation/use Membrane key pad The dishwasher is equipped with a membrane key pad. For dishwashers with Ac- tiveClean, it includes 5 operating keys and 6 control lights. Without ActiveClean, there are 2 fewer control lights. A display reports the current temperatures of the wash and rinse water and displays information messages and error codes, if appli- cable.
- Page 27 Prepare dishwasher Warning Risk of injury from contact with chemicals • Observe the safety data sheets and dosing recommendations of the chemical manufacturers. • Use eye protection. • Wear protective gloves. • Do not mix different chemical products. Caution Danger of crushing Body parts could be crushed when closing hood.
- Page 28 System operators must be very familiar with the Operating Instructions of the dish- washing machine. Incorrect operation may result in personal injury or material dam- age. 1. Ensure the water supply is available. 2. Switch on the local mains switch. 3.
- Page 29 Washing 8.3.1 Manual detergent dosing If no detergent dosing pump is present, the detergent has to be added manually to the wash water. For a detergent concentration of 2g/l, a pre-dosage of 40 g is required. Perform the pre-dosage immediately after readiness to operate is achieved. Add 30 g after every 5 wash cycles.
- Page 30 8.3.3 Select wash programme 1. Press the desired wash programme key. The control light of the selected wash programme key is lit. Wash pro- Meaning Washware gramme Short programme• Lightly soiled washware Standard pro- Normally soiled washware gramme‚ Intensive pro- Heavily soiled washware grammeƒ...
- Page 31 Programme table Wash pro- Setpoint Washing time setpoint gramme boiler tempera- Washing Total ture [°C] 33 - 50 Note The concentration of the rinse aid in the water remains constant: if the rinse time is changed, the dosage amount of the rinse aid changes correspondingly. 9760413 31 / 56...
- Page 32 8.3.4 Start wash cycle Caution Danger of crushing Body parts could be crushed when closing hood. • When the hood is moving downwards, ensure that no body parts are between the hood and objects located underneath. • Close the hood with both hands on the hood handle. 1.
- Page 33 8.3.5 Emptying the washware Caution Danger from hot wash water, washware and machine parts • Wear protective gloves if necessary. • Let the washware cool down before emptying, if necessary. • Let the machine cool down before touching machine parts, if necessary. •...
- Page 34 Fill consumables Warning Risk of injury from contact with chemicals • Observe the safety data sheets and dosing recommendations of the chemical manufacturers. • Use eye protection. • Wear protective gloves. • Do not mix different chemical products. 8.5.1 Replace canister Note Information on cleaning chemicals, see chapter “Detergent and rinse aid”...
- Page 35 8.5.2 Fill salt container Caution Damage to water softener if salt container is not filled Fill empty salt container promptly if salt container control light is red! If the capacity of the installed water softener is largely exhausted, the red control light above the symbol for the salt container lights up.
- Page 36 Regeneration of the built-in water softener The ActiveClean water softener automatically regenerates itself without interven- tion by the operator. The control light shows the ongoing regeneration (duration: approx. 8 minutes). The dishwasher can be used for a programme run as normal. If a second pro- gramme run is started during the regeneration time, the wash time is lengthened until regeneration is completed.
- Page 37 Malfunctions If the described operational problems occur repeatedly, the cause must be identified. Occasional malfunctions Malfunction Possible cause Remedy No water present Open the shut-off valve Dishwashing machine Dirt trap clogged Clean the dirt trap doesn't fill up Open hood Close hood No water present Open the shut-off valve...
- Page 38 8.8.1 Messages When a malfunction occurs, an information or error message (INFO/ERR) is dis- played. • Information messages (INFO) can be acknowledged with the wash key. If the cause has been remedied (see table), operation can be continued. • Error messages (ERR) usually require the deployment of an authorised service technician! •...
- Page 39 Description Possible cause Measures / remedial action • EEPROM • Not possible to continue – Not present/defective working EEPROM error – Installed incorrectly • Call a service technician! – Incorrect data/empty • Not possible to continue • working Floor pan leakage There is a leak •...
- Page 40 Description Possible cause Measures / remedial action • Feeding water pressure too low • • Check water supply Inlet filter soiled • • Check feed hose Number of circulatory pumping Rinse nozzles dirty cycles for tank filling exceeded • • Clean inlet filter Air trap dirty Tank level analysis disrupted...
- Page 41 Change authorisation level Key/symbol Meaning On/Off key Start programming Wash key Confirm entry and jump to next position in the code Wash programme key 1 Increase value by one Wash programme key 3 Decrease value by one 1. Press and hold the On/Off key for about three seconds. 2.
- Page 42 8.10 Service level Code display Meaning View parameter, see page 42. Vent rinse pipe, see page 43. Vent detergent line, see page 43. Manually start regeneration, see page 43. Reset the counter for replacing the partial desalination cartridge, see page 43. 8.10.1 View parameters 1.
- Page 43 8.10.2 Ventilating the pipes The ventilation of the detergent or rinse pipes must be performed if air is sucked in from the dosing units. This occurs if a canister is completely emptied during opera- tion, or if one of the suction lances is not threaded through to the base of the canis- ter.
- Page 44 8.11 Dosing system level 1. Switch to authorisation level 4, Dosing technology level (40000 or 40044), see page 41. The parameters relevant for the dosing technology are displayed and can be changed. Code display Meaning Adjusting range P104 Rinse aid dosing quantity 0.10 - 1.00 ml/L P105 Detergent dosing quantity...
- Page 45 Warning Danger of injury from entering a danger zone Unauthorised persons might be in or enter the danger zone during transport, as- sembly, commissioning, maintenance and repair work. This can lead to injuries. • Only permit qualified persons to perform work at the machine. •...
- Page 46 Maintenance Note MEIKO recommends having the machine serviced by an authorised service techni- cian at least once a year. As part of the maintenance, an electrical safety inspection is also carried out in accordance with DIN VDE 0701-0702 / DGUV Regulation 3.
- Page 47 Maintenance work Maintenance Visual inspection requirement 5. Hood and hood counterbalance Check hood for ease of movement annually Check hood handle bearings visually and for correct operation annually Clean hood guide and back wall seal annually Check life span of springs annually •...
- Page 48 Daily cleaning Caution Material damage due to water ingress Electrical cables and electronic components can be damaged if they come into contact with water. • The dishwashing machine, switch cabinets and other electrical components must never be sprayed with a hose or high pressure cleaner. •...
- Page 49 Caution Material damage due to aggressive cleaning products The use of aggressive cleaning and care products near the machine can cause damage to the machine due to their fumes. • Make sure that the cleaning and care products cannot have direct contact with the machine.
- Page 50 Spare parts Please provide the following information on any query and/or when ordering spare parts: …………………………………………………….. Type: …………………………………………………….. …………………………………………………….. (This information can be found on the type plate, see page 15.) Non-use for several days 10.1 Break in operation (e.g. seasonal operation) •...
- Page 51 11.1 Disposal of packaging materials All the packaging materials are recyclable. The following materials are used: – Square timber frame – Plastic sheeting (PE film) – Cardboard packaging (for protecting edges) – Packaging strap (steel strip) – Packaging strap (plastic (PP)) Note The square timber frame consists of untreated raw pine / spruce.
- Page 52 Index A0 control ............. 18 Feet ..............14 Abbreviations ............51 Fill consumables ........... 28, 34 ActiveClean ............17 Fill salt container ..........35 AirConcept ............18 Functional description ......... 13 Assembly ............. 20 Fundamental safety and accident prevention regulations ............11 Authorisation level Dosing technology ............
- Page 53 Product description ..........13 Suction lances ............. 17 Programme Switching off ..........33, 48 configuration ..............30 Symbol explanation..........6 Programme table ..........31 Technical data ............. 19 Rack guide ............14 Thermal disinfection ........18, 19 Regeneration ............36 Thermolabel disinfection ........19 Related documents ..........
- Page 54 Notes …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… 54 / 56 9760413...
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- Page 56 MEIKO Maschinenbau GmbH & Co. KG Englerstraße 3 77652 Offenburg Germany www.meiko-global.com info@meiko-global.com 9760413 / Valid from: 2018-02 / Update: 2023-09...