Table of Contents
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K S
ERIES
High Temperature Sanitizing Rack Conveyor Dishwashers
(USA Version)
O
'
WNER
M
AINTENANCE
Models:
• K-44E, K-44ET, K-44S, K-44ST
• K-66E, K-66ET, K-66S, K-66ST
• K-80E, K-80ET, K-80S, K-80ST
Meiko • 917 Airpark Center Drive • Nashville, TN 37217 • Phone: (615) 399-6600 • (800) 55-MEIKO • Fax: (615) 399-6620
I
S
NSTALLATION
M
• K-54E, K-54ET, K-54S, K-54ST
• K-76E, K-76ET, K-76S, K-76ST
• K-90E, K-90ET, K-90S, K-90ST
, O
ANUAL
PERATION AND
• K-64E, K-64ET, K-64S, K-64ST
• K-86E, K-86ET, K-86S, K-86ST
• K-100E, K-100ET, K-100S, K-100ST
Rev. 6/07
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Table of Contents
Related Manuals for Meiko K-44E
Summary of Contents for Meiko K-44E
- Page 1 • K-86E, K-86ET, K-86S, K-86ST • K-80E, K-80ET, K-80S, K-80ST • K-90E, K-90ET, K-90S, K-90ST • K-100E, K-100ET, K-100S, K-100ST Meiko • 917 Airpark Center Drive • Nashville, TN 37217 • Phone: (615) 399-6600 • (800) 55-MEIKO • Fax: (615) 399-6620 Rev. 6/07...
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Page 2: Table Of Contents
ANY MODIFICATIONS TO THE APPLIANCE THAT ARE PERFORMED WITHOUT THE WRITTEN PERMISSION OF MEIKO WILL IMMEDIATELY VOID THE MANUFACTURER’S WARRANTY. Meiko reserves the right to change any specifications without notice at any time. Meiko • 917 Airpark Center Drive • Nashville, TN 37217 Phone: (615) 399-6600 •... -
Page 3: Introduction
In extent of damage present. Meiko will file particular, all safety symbols and notices on a freight claim based on this information. the equipment and in the supplied WARNING! documentation must be followed. -
Page 4: Installation
It is possible to compensate The appliance’s warranty is not valid until a for uneven flooring by adjusting the feet. Meiko Authorized Service Agent performs a The area should be away from Performance and Installation Inspection. appliances, furniture or surfaces that Installation of the dishwasher involves the can be damaged by steam. -
Page 5: Uncrating, Positioning And Leveling
(front-to- details on the customer, serial number and back AND side-to-side). If necessary, level extent of damage present. Meiko will file the appliance by rotating the bottom sec- a freight claim based on this information. -
Page 6: Tabling Attachment
3 - I ECTION NSTALLATION 3.4 Tabling Attachment 3.5 Vent Cowl Collars (if so equipped) 1. Position the table lip-in at both ends of the For units that are not equipped with optional machine, as shown in Figure 3-2. Be sure vent cowl collars, skip ahead to Section 3.6, to seat the lip-in against the inner plate of “Booster Heater Placement.”... -
Page 7: Booster Heater Placement
3. Install the ducts to the vent cowl collars. the machine’s water inlet of 48”. If a longer 4. Secure the ducts to the collars using sili- pipe run is necessary, Meiko recommends the cone sealant. use of pipe insulation to minimize heat loss. -
Page 8: Main Electrical Supply Connection
3 - I ECTION NSTALLATION 3.8 Main Electrical Supply Connection 3.9 Dispensing System Overview WARNING! K-Series rack conveyor dishwashers are designed for use with a liquid rinse additive, Check that the circuit breaker/fused and either solid or liquid detergents. Detergent disconnect is in the OFF position and and rinse additive injection is supplied by that the unit is switched off before... -
Page 9: Installing An External Solid Or Liquid Detergent System
3 - I ECTION NSTALLATION Pump activation can be controlled as follows: 3.10 Installing an External Solid or Liquid Detergent System • Solid detergent systems should use a probe installed in the wash tank to measure de- 1. Locate the detergent line connection at the tergent concentration and allow activation load end of the machine. -
Page 10: Wiring External Chemical Dispensing Systems
3 - I ECTION NSTALLATION 3.12 Wiring External Chemical Dispensing Systems Figure 3-8: Chemical dispenser circuit breakers Chemical dispenser terminal block in center of panel Ground Line voltage Line voltage when conveyor when wash drive motor is tank pump is operating operating Control box interior panel. -
Page 11: Connecting Chemical Containers Or Dispensers
110-140°F. correctly installed according to the manufacturer’s instructions. 3. Check the incoming water hardness. Meiko recommends a hardness of 4-6 grains 3.14 Fresh Water Supply Connection(s) per U.S. gallon (7 DH German hardness). CAUTION 4. Because the water inlet incorporates a... -
Page 12: Steam System Connections
3 - I ECTION NSTALLATION 3.15 Steam System Connections 3.16 Drain Connection IMPORTANT IMPORTANT In some cases, local codes dictate that drain In some cases, local codes dictate that steam connections be made only by a certified system connections be made only by a professional. -
Page 13: Final Assembly
The chemical installer should IMPORTANT check for correct chemical concentration The appliance’s warranty is not valid until a at this time. Meiko Authorized Service Agent performs a 10.Adjust the baffles inside the vent cowl Performance and Installation Inspection. Page 13... -
Page 14: Operation
4 - O ECTION PERATION PERATION 4.1 Location and Description of Controls The dishwasher controls are on the control box. See Figure 4-1. Figure 4-1: Dishwasher controls Page 14... -
Page 15: Startup
Check that the the machine detects that the heaters are in external drain excess of their correct temperature. If this light handle(s) are in the illuminates, contact your Meiko Authorized DRAIN CLOSED Service Agent. position. D - FINAL RINSE temperature gauge Shows the current temperature of the final rinse. -
Page 16: Loading
4 - O ECTION PERATION 4.3 Loading The loading guidelines shown here will lead Load plates, soup bowls, etc. at an angle with to faster, more efficient cleaning of your the inside face pointing up. Ensure that water dishware. cannot pool in the bottom of bowls. Ware such as trays, sheet pans, plates and bowls should be loaded into the racks facing front or rear - so that the edges enter the... -
Page 17: Operation
However, improper loading or improper machine as described in Section 5, curtain installation may cause a rack to jam. “Cleaning.” Meiko recommends that the door When clearing a jam, ALWAYS switch the of the dishwasher be left open overnight to POWER switch to the OFF position before allow it to air thoroughly. -
Page 18: Cleaning
5 - C ECTION LEANING • Leave the doors of the machine open. LEANING Allow the interior of the machine, as well WARNING! as all scrap screens and baskets, to air Before ANY cleaning, check that the dry thoroughly overnight. circuit breaker/fused disconnect is in •... - Page 19 5 - C ECTION LEANING Figure 5-1: Arm removal Lower Upper manifolds manifolds Push lever down to release manifold Pull Pull manifold forward manifold to release it, then lift up and out To reinstall, seat the water inlet at the back of the manifold firmly To reinstall, slide the manifold into its track, checking that the onto the water supply tube.
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Page 20: Exterior Cleaning (As Required)
If residue is the interior of the dishwasher if it is operated present, remove it using a soft cloth and using a hard water supply. Meiko recommends hot water. a hardness of 4 grains per U.S. gallon (7 DH •... -
Page 21: Troubleshooting
Contact your Meiko Authorized Service Agent if you cannot correct the problem. An Authorized Service Agency Listing was supplied with your dishwasher. If you do not have the listing, call 1-800-868-3840 for assistance, or visit Meiko’s website at www.meiko.us. Page 21... - Page 22 Notes ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...
- Page 23 Notes ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...
- Page 24 If you need service... Meiko warewashers are designed for solid reliability as much as for outstanding ware-cleaning ability. With proper care, your warewasher should provide years of trouble-free operation. If service is necessary, contact your local Meiko Authorized Service Agent. With factory training, OEM parts and direct support from the factory, Meiko’s nationwide service network is highly qualified to quickly...