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Operating instructions

Dishwashing machine DV 80.2 / DV 200.2
Dishwashing machine / Containerwashing
machine DV 120.2 / DV 200.2 PW
Universal warewashing machine DV 125.2
DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW
TRANSLATION OF THE "ORIGINAL OPERATING INSTRUCTIONS"
The original operating instructions can be downloaded from: https://partnernet.meiko.de
1/46
9625769
Datei:BA_DV80.2_120.2_125.2_200.2_200.2PW_9625769_EN_2002-10.doc
Update: 2016-11-24
W e reserv e the right t o change execution and construction!
MEIKO Maschinenbau GmbH & Co. KG, Englerstr. 3, D-77652 Offenburg, Tel.: +49/781/203-0, Fax: +49/781/203-1121

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Summary of Contents for Meiko DV 80.2

  • Page 1: Operating Instructions

    DV 120.2 / DV 200.2 PW Universal warewashing machine DV 125.2 DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW TRANSLATION OF THE "ORIGINAL OPERATING INSTRUCTIONS" The original operating instructions can be downloaded from: https://partnernet.meiko.de...
  • Page 2: Table Of Contents

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Contents Page Introduction and general information Storage Name and address of manufacturer Authorization for service technicians of our service partners Description of the machine...
  • Page 3 Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Authorized user of this documentation Settings / modifications / on-site adaptation 17.1 Using the keyboard for programming 17.2 Code entry 17.3 Service level 17.4 Parameter list...
  • Page 4: Introduction And General Information

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Introduction and general information Dear Customer, We are delighted about the confidence you have shown in our products. It is very important to us that you should obtain significant use from MEIKO products and that they should make your work easier.
  • Page 5: Storage

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Storage Always store the operating instructions close to the installation! The operating instructions must always be kept within easy reach! Name and address of manufacturer Please address any queries, technical problems etc.
  • Page 6: Explanation Of The Safety Symbols Used

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Explanation of the safety symbols used The following safety symbols will appear throughout these operating instructions. The purpose of these symbols is to draw the reader’s attention to the text of the adjacent safety information.
  • Page 7: Ce-Declaration Of Conformity

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW CE-Declaration of Conformity Muster / Example / Exemple / Esempio / Ejemplo / Voorbeeld EG-Konformitätserklärung EC Declaration of Conformity / Déclaration de conformité CE / Dichiarazione di conformità CE / Declaración de conformidad CE / CE-conformiteitsverklaring MEIKO Maschinenbau GmbH &...
  • Page 8: General Safety Information

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW General safety information Operator's duty of care The dishwashing machine has been constructed based on a risk analysis and after careful selection of the applicable harmonized standards, as well as additional technical specifications.
  • Page 9: Basic Safety Measures

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Basic safety measures Danger can arise from the improper use of the machine or if it is used for purposes for which it was not intended.
  • Page 10 Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Steel scrub pads are not to be used for the pre-scouring nor for cleaning the items to be washed. Do not wash any metal items in the machine which are not made of stainless steel.
  • Page 11: Delivery, Shipping, Installation And Assembly

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Delivery, shipping, installation and assembly Delivery Check that the delivery is complete immediately after receiving it by comparing it to MEIKO’s contract confirmation and/or the delivery note.
  • Page 12: Operating Conditions

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Operating conditions It is taken for granted that the planning of the system, as well as installation, setting in operation and maintenance works are executed by sufficiently instructed staff and that these works are checked by responsible specialists.
  • Page 13: Requirements For The Fresh Water Connection

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Note to customers Dishwashing machines, bedpan rinsing units and systems are intended for fixed, electrical power supply installation as well as connection to the locally available equipotential bonding and have been equipped with a corresponding connection option.
  • Page 14: Requirements For The Waste Water Connection

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Requirements for the waste water connection  A waste water pump is integrated in the waste water line. A waste water pump is integrated in the waste water line (further information about this is in the technical sheet).
  • Page 15: Settings For Initial Commissioning By The Service Engineer

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Settings for initial commissioning by the service engineer Commissioning In order to avoid damage to the installation and the injury and death of persons when commissioning the installation, the following points must be observed without fail: Any necessary initial tests to parts supplied by sub-suppliers must be carried out.
  • Page 16: Preparation For Washing And Rinsing

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Key / display Meaning Only of automatic hood Short cycle for lightly soiled items – Wash program I Normal program – Wash program II Intensive program –...
  • Page 17: Automatic Dosing

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW During the filling and heating phase, the light above the pre-selection key will flash. When the light remains constantly lit, the machine is ready for operation.
  • Page 18: Shutting Down The Dishwasher

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW 8.4.2 Remove the cleaned items  When the light goes out, open the hood and remove the basket/baskets  Open the hood after the light has gone out. Remove the basket(s).
  • Page 19: Refilling With Rinse Aid

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW 10.3 Refilling with rinse aid External container The container is located next to the appliance.  Check the level and, if necessary, replace the container by a full one Only non-foaming acid rinse aid (pH <...
  • Page 20: De-Scaling

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW 10.6 De-scaling If the appliance was operated with hard water, the boiler and wash tank could have lime scale deposits. De-scaling of the tank interior, boiler housing, tank heating, boiler heating and wash and final rinse system then becomes necessary For de-scaling the appliance use only products suitable for industrial dishwashers.
  • Page 21: Regeneration

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW 11.4 Regeneration The automatic regeneration is indicated by a yellow light. The time of regeneration is 8 minutes. A further programme sequence can take place during this time. If a second programme cycle is started, the washing time is extended until the regeneration is completed.
  • Page 22: General Description Of The Washing Machine

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW 12.1 General description of the washing machine 12.1.1 Execution Square basket appliance with stationary basket 12.1.2 Wash principle The appliance has one wash and one final rinse cycle.
  • Page 23: Noise Level

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW 12.1.5 Water change programme (option) The program pre-selection keys can be allocated to a water change programme. In the standard setting this applies only to button III.
  • Page 24: Dimensions, Technical Data, Installation Instructions

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW 12.4 Dimensions, technical data, installation instructions See attached technical sheet Non-ionizing radiation Non-ionizing radiation is not produced intentionally but unfortunately comes about due to electrical operating equipment (e.g.
  • Page 25: Staff Training

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Staff training Only trained and instructed personnel are allowed to work on the dishwashing machine.Staff responsibilities for the installation’s operation, maintenance and repair must be clearly defined.
  • Page 26: Settings / Modifications / On-Site Adaptation

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Settings / modifications / on-site adaptation 17.1 Using the keyboard for programming Increase value/ Decrease value/ Exit Accept / move backwards move forward...
  • Page 27: Service Level

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Press the “I” key to increase the value/code indicated on the display unit, or press the “III” key to decrease it, or press the “accept” key to save it. The next value will then flash and will be the only one visible.
  • Page 28: W E Reserv E The Right To Change Execution And Construction

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW 17.3.1 View/modify parameters Indication this display by pressing the “accept” key. Now, the first parameter will be displayed with a value. Press the “I” key to go forwards and the “III” key to go backwards, until the parameter you require is displayed.
  • Page 29: W E Reserv E The Right To Change Execution And Construction

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Should the ventilation process be insufficient, repeat the process. The function "vent detergent pipe" is not existing with machines including detergent dosing system type ADT ('Advanced Dosing Technology with depression dosing). The detergent dosing pipe is vented automatically when the first cycle is running, after filling of the detergent reserve container.
  • Page 30: W E Reserv E The Right To Change Execution And Construction

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW 17.3.6 Viewing / modifying parameters: (depending on the code entered) Indication this display by pressing the “accept” key. Now, the first parameter will be displayed with a value.
  • Page 31: W E Reserv E The Right To Change Execution And Construction

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW 17.3.8 Viewing / modifying output status (according to code entered) Indication this display by pressing the “accept” key. Viewing: Now, the first output will be shown, with status.
  • Page 32: Parameter List

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW 17.4 Parameter list Par. Configuration Use as value Unit Factory Note options range setting Wash program Parameters 1 ..50 Allocate the wash program to the...
  • Page 33: W E Reserv E The Right To Change Execution And Construction

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Par. Configuration Use as value Unit Factory Note options range setting Total number of Indication 5 figures Wash cycles/loads, wash cycles since re-setting possible...
  • Page 34: W E Reserv E The Right To Change Execution And Construction

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Par. Configuration Use as value Unit Factory Note options range setting Must be-tank Parameters 10 ...80 °C/°F Standard for all the rinse programs temperature (50 ..176)
  • Page 35: W E Reserv E The Right To Change Execution And Construction

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Par. Configuration Use as value Unit Factory Note options range setting Hood start Parameters 0 ..4 Definition: Energizing detergent Detergent dosing pump: pump 0 –...
  • Page 36: Assignment List View Inputs / Control Outputs

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW 17.5 Assignment list View inputs / control outputs Indication Input / output / other Conditions Left Right Hood closed none Boiler level none...
  • Page 37: Rinse Program Parameter Update: 08.04.2003

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Indication Input / output / other Conditions Left Right not occupied none Solenoid valve Y2 EW No leak water Solenoid valve Y3 EW...
  • Page 38: W E Reserv E The Right To Change Execution And Construction

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW (DV 120.2 / DV 125.2 / DV 200.2 PW) Boiler Wash time target value temperature Program no.: Pressure stage target value Washing Total * * For machines with the AirConcept exhaust recovery system, the total running time is extended by the time stated for vapour extraction in the technical data sheet.
  • Page 39: Operating Errors

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Operating errors Despite being expertly designed, the machine may develop minor faults which are usually easy to eliminate. This section explains a number of possible problems and how you can deal with them yourself.
  • Page 40: Error Messages And Troubleshooting

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Info No. Description Possible cause Opening the hood after a Basket under closing hood. Information blockage remains pending until the button is pressed again.
  • Page 41: W E Reserv E The Right To Change Execution And Construction

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW ERR.-No. Description Possible cause Level not reached during 1st Fresh water inlet insufficient filling (water faucet closed) Aquastop hose kinked Inlet filter soiled...
  • Page 42: W E Reserv E The Right To Change Execution And Construction

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW ERR.-No. Description Possible cause When pumping out during rinse Fresh water supply insufficient program, level does not fall below (water faucet closed) level 1.
  • Page 43: Maintenance

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Maintenance Regular maintenance is a prerequisite for the long-term reliable and safe operation of a warewashing machine. Maintenance which is neglected or improperly carried out increases the residual risk of unforeseen damage to property and persons, for which no liability will then be assumed.
  • Page 44: Maintenance Plan

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW 19.3 Maintenance plan NOTE Maintenance work should only be conducted by authorised MEIKO personnel. Maintenance procedures 1. Pumps Check pumps for watertightness, pump rotor noise, rotation...
  • Page 45: Environmentally Acceptable Measures, Disposal Of The Installation

    Operating instructions DV 80.2 / DV 120.2 / DV 125.2 / DV 200.2 / DV 200.2 PW Maintenance procedures 8. Electrical safety check (certificate is optional) Visual inspection at least once a year Protective conductor check at least once a year...
  • Page 46: W E Reserv E The Right To Change Execution And Construction

    9625769 46/46 Datei:BA_DV80.2_120.2_125.2_200.2_200.2PW_9625769_EN_2002-10.doc W e reserv e the right to change execution and construction! MEIKO Maschinenbau GmbH & Co. KG, Englerstr. 3, D-77652 Offenburg, Tel.: +49/781/203-0, Fax: +49/781/203-1121...
  • Page 54 Saugleitung für Reiniger bzw. Klarspüler Suction line for detergent resp. rinse aid Conduite d'aspiration pour détergent, resp. produit tensio-actif Tubo d´aspirazione per detergente e brillantante Tubo de aspiración para detergente y abrillantador Uk ad ss cy p ynu do mycia lub nab yszczacza Aanzuigleiding voor zeep- resp.
  • Page 56 2016-04-20 (Update) EC Declaration of Conformity / Déclaration de conformité CE / Dichiarazione di conformità CE / Declaración de conformidad CE / CE-conformiteitsverklaring MEIKO Maschinenbau GmbH & Co. KG Firma / Company / Société / Ditta / Empresa / Fabrikant Englerstraße 3...

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